CN103431470A - Preparation method of NFC cloudy apple juice - Google Patents
Preparation method of NFC cloudy apple juice Download PDFInfo
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- CN103431470A CN103431470A CN2013103735876A CN201310373587A CN103431470A CN 103431470 A CN103431470 A CN 103431470A CN 2013103735876 A CN2013103735876 A CN 2013103735876A CN 201310373587 A CN201310373587 A CN 201310373587A CN 103431470 A CN103431470 A CN 103431470A
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Abstract
The invention discloses a preparation method of NFC cloudy apple juice. Fresh ripe apples are adopted as raw materials, after the apples are conveyed to a crusher, the color-protecting treatment is carried out by adding Vc during crushing, raw cloudy apple juice is further obtained by squeezing, and an NFC cloudy apple juice product is subsequently obtained through a vibrating screen, pre-pasteurization and disk separation. The NFC cloudy apple juice prepared by the preparation method maintains the original nutritional ingredients, color and luster, and flavor of the apples to the maximum extent, and is non-transparent, uniformly distributed and not added with additives such as essence, pigment and preservative. The NFC cloudy apple juice product has the inherent taste and smell of the ripe apples, can be used for meeting the real demand for tastiness, nutrition, naturality and health of the public, and has a good market prospect.
Description
Technical field
The invention belongs to fruit and vegetable juice processing technical control territory, relate to a kind of preparation method of NFC apple juice.
Background technology
Apple, belong to the large fruit of the rose family.The sweet acid of nature and flavor and put down, micro-salty, nontoxic.The traditional Chinese medical science think apple have promote the production of body fluid to quench thirst, moistening lung relieving restlessness, invigorating spleen and reinforcing stomach, heart-nourishing and Qi-benefiting, ease constipation, antidiarrheal, relieving summer-heat, the effect energy such as sober up, can also effectively reduce cholesterol, anti-cancer, anti-lead poisoning.
According to surveying and determination, every hectogram apple is containing fructose 6.5～11.2 grams, glucose 2.5～3.5 grams, sucrose 1.0～5.2 grams; Also contain trace element zinc, calcium, phosphorus, iron, potassium and vitamin B1, vitamin B2, vitamin C and carrotene etc.
Apple is mainly used to process apple clear juice, apple juice etc. at present.Apple clear juice, apple juice etc. are due to the relation of processing technology, and the original nutritional labeling of apple and mouthfeel loss are larger, do not meet popular natural, healthy real demand.
Summary of the invention
The preparation method that the problem that the present invention solves is to provide a kind of NFC apple juice, directly make and be light yellow with fresh fruit, nontransparent shape, be evenly distributed, the genuineness that greatly limit has been preserved fruit, free from extraneous odour, without visible exogenous impurity, do not add any essence, pigment and anticorrisive agent.
The present invention is achieved through the following technical solutions:
A kind of preparation method of NFC apple juice comprises the following steps:
1) utilize recirculated water to carry the apple raw material, cleans by bubbling and high-pressure spraying fully cleans apple in the process of transferring raw material, chooses after cleaning, and then be transported to disintegrating machine and carry out fragmentation;
2) when the apple raw material is broken, particle size after cracking is 2-4mm, and adds the Vc of its quality 0.15-0.20% to carry out color retention, after fragmentation completes, obtains apple pulp;
3) apple pulp is sent into to juice extractor and pressed extracting juice;
4) apple juice that squeezing obtains is filtered by 80 purpose screen clothes or vibratory sieve;
5) apple juice after filtering carries out 100-115 ℃ of pasteurize 10-20 second, and the apple juice after sterilization is cooled fast to below 25 ℃;
6) enter surge tank through pasteurize, cooled apple juice temporary, then by panel cooler, with frozen water, apple juice is carried out to secondary cooling, be cooled to below 15 ℃;
7) the cooled apple juice of secondary enters disc separator and is separated, and rotating speed is 3000-4000 rev/min;
8) apple juice after the separation enters finished pot, then filling.
Described recirculated water carries that apple is former expects that crusher in crushing becomes apple pulp, at least passes through the twice scraper lifting machine; At first with recirculated water, the apple raw material brought into to the water channel that is equipped with bubbling to clean and mechanical barrier Guo road is arranged, at stream, sending in process and clean by bubbling, making the apple raw material be soaked fully, clean; Through barrier, by water, with after apple is separated, apple is mentioned by elevator in the clear fruit groove of high-pressure spraying and being cleaned, and then, after choosing the fruit operation, by the second lift machine, enters disintegrating machine, and the lifting process water is sprayed.
When broken, with 0.15% of fruit quality, add Vc, Vc and water dissolve preparation in the 1:10 ratio, by measuring pump, add in apple pulp, regulate the dosage of Vc according to apple raw material conveying capacity.
Apple juice after described filtration carries out pasteurize through board-like sterilization machine, and sterilization temperature is 100-115 ℃, and sterilizing time is 12-30s.
When described cooled apple juice is separated by disc separator, rotating speed is controlled at 3000-4000 rev/min, flow-control the 12-15 ton/hour.
Described filling be non-cold-aseptic filling; Filling packing is outer steel drum, liner one deck PE protective bag, and inside is sterile bag.
Compared with prior art, the present invention has following useful technique effect:
The preparation method of NFC apple juice provided by the invention, through cleaning, lifting, selection, fragmentation, squeezing, filtration, sterilization, cooling, video disc separates and the operation such as filling after, obtain being light yellow, nontransparent shape, be evenly distributed, there is the NFC fruit juice of the intrinsic flavour of apple and smell.
During crusher in crushing apple raw material, add Vc, rather than Vc sodium carries out color retention, the maintenance original color and luster of apple pulp and nutrition.And, owing to having added color stabilizer Vc when the fragmentation, make the apple juice product contain abundant Vc, and meeting popular delicious food, nutrition, natural, the real demand of health, have good market prospects.
Fragmentation is protected to apple pulp after look and send into rapidly crusher and pressed extracting juice, do not carry out enzymolysis and heating, effectively kept color and luster and the nutrition of apple fumet.
Fruit juice after filtration carries out 100-115 ℃ of sterilization, and the fruit juice after sterilization is cooling fast by twice, and fruit juice is cooled to below 15 ℃, has kept nutrition, local flavor and the safety of apple juice.
The filling employing of NFC apple juice be non-cold-aseptic filling, with juice, through bar, the sterile filling after sterilization relatively, has kept color and luster and the local flavor of apple juice better, has saved packing charges and power consumption simultaneously.
The NFC apple juice that the present invention is prepared, farthest kept the original nutritional labeling of apple, color and luster, local flavor, is light yellow, and nontransparent shape, be evenly distributed.Soluble solid content >=10.0Brix, (20 ℃ of refractometries), Abs(A430nm)≤0.3, Vc >=100mg/100g, insoluble solid content≤3.0%(v/v).Without macroscopic exogenous impurity, do not add any essence, pigment and anticorrisive agent; It is 11.5Brix that juice is diluted to soluble solid, and this fruit juice should have the intrinsic fragrance of apple and flavour, free from extraneous odour.Soluble solid content is high, is convenient to transportation, and shelf life is longer, after the dilution reduction, has the due flavour of apple, can drink easily.
The accompanying drawing explanation
Fig. 1 is schematic flow sheet of the present invention.
The specific embodiment
The invention provides a kind of preparation method of NFC apple juice, adopt fresh, ripe apple as raw material, after apple is transported to disintegrating machine, when fragmentation by adding Vc to carry out color retention, further by squeezing, obtain the former turbid juice of apple, follow-up by vibratory sieve, front bar kill, video disc separates and to obtain NFC apple juice product.The product of making by the method is light yellow, is nontransparent shape, is evenly distributed, and does not add the additives such as essence, pigment, anticorrisive agent, and product has the intrinsic flavour of transparent apple and smell.Below in conjunction with specific embodiment and accompanying drawing, the present invention is described in further detail, and described is explanation of the invention rather than restriction.
Embodiment 1
Referring to Fig. 1, a kind of preparation method of NFC apple juice comprises the following steps:
1, the selection of raw material, cleaning:
1.1 at first with recirculated water, the apple raw material is brought into to the water channel that is equipped with bubbling to clean and mechanical barrier Guo road is arranged, send in process and clean by bubbling at stream, make the apple raw material be soaked fully, clean;
Check and accept the apple raw material, utilize current to carry, clean through water annulus and bubbling in course of conveying, in the process of carrying at water, the apple raw material is cleaned fully, stream send water to change once in every 8 hours;
1.2 through barrier, by water, with after apple is separated, apple is mentioned by elevator in the clear fruit groove of high-pressure spraying and being cleaned, and then enters sorting table, chooses except rotting, the apple of disease and pest;
1.3 the apple after selection enters the two-stage hoisting machine after high-pressure spraying, utilizes water under high pressure to spray cleaning to apple simultaneously;
2, crushing and beating
2.12.1 inlet amount when apple is broken is by 15 tons/hour, by the production efficiency decision of disintegrating machine, particle size after cracking is 2-4mm;
2.2 when broken, with 0.15% of fruit quality, add Vc, Vc and water dissolve preparation in the 1:10 ratio, add in apple pulp by measuring pump, regulate the dosage of Vc according to apple raw material conveying capacity;
3, squeeze the juice, filter
Apple pulp after fragmentation is squeezed by juice extractor, and the pulp inlet amount is controlled at 15 tons/hour, by the treating capacity decision of squeezer; The vibratory sieve that the fruit juice obtained after squeezing passes through is filtered, and the filter screen aperture is 80 order stainless steel screen packs;
4, pasteurize, once cooling
Cider after squeezing carries out pasteurization through baffle heater, and sterilization temperature is 105-110 ℃, is incubated 12 seconds, and cooling fast after sterilization, outlet temperature is controlled at below 25 ℃.
5, secondary is cooling
Through pasteurize and once cooled cider to enter a surge tank temporary, then enter panel cooler and carry out coolingly for the second time with frozen water, temperature is below 15 ℃.
6, video disc separates
The cooled fruit juice of secondary directly enters disc separator to be separated, and rotating speed is 4000 rev/mins, flow-control the 12-15 ton/hour, the fruit juice after separation enters finished pot.
7, filling
The NFC apple juice carries out cold filling with aseptically machine, and filling weight is controlled with mass flowmenter; Packing is outer steel drum, three layers of PE bag of liner.
8, store
Be stored in-18 ℃ of freezers.
Embodiment 2
Referring to Fig. 1, a kind of preparation method of NFC apple juice comprises the following steps:
1, the selection of raw material, cleaning:
1.1 check and accept the apple raw material, utilize current to carry, in course of conveying, through water annulus and bubbling, clean, in the process of carrying at water, the apple raw material is cleaned fully, stream send water to change once in every 8 hours;
1.2 through once promoting and enter the high-pressure wash flow delivery slot, then enter sorting table, choose except apple rotten, disease and pest;
1.3 the apple after selection enters the two-stage hoisting machine after high-pressure spraying, utilizes water under high pressure to spray cleaning to apple simultaneously;
2, crushing and beating
2.1 inlet amount when apple is broken is by 15 tons/hour, by the production efficiency decision of disintegrating machine; Particle size after cracking is in order to add 2-3mm;
2.2 when broken, with 0.18% of fruit quality, add Vc, Vc and water dissolve preparation in the 1:10 ratio, add in apple pulp by measuring pump, regulate the dosage of Vc according to apple raw material conveying capacity;
3, squeeze the juice, filter
Apple pulp after fragmentation is squeezed by juice extractor, and the pulp inlet amount is controlled at 15 tons/hour, by the treating capacity decision of squeezer; The vibratory sieve that the fruit juice obtained after squeezing passes through is filtered, and the filter screen aperture is 80 order stainless steel screen packs;
4, pasteurize, once cooling
Cider after squeezing carries out pasteurization through baffle heater, and sterilization temperature is 100-105 ℃, is incubated 12 seconds, and outlet temperature is controlled at below 25 ℃.
5, secondary is cooling
Through pasteurize and once cooled cider to enter a surge tank temporary, then enter panel cooler and carry out coolingly for the second time with frozen water, temperature is below 15 ℃.
6, video disc separates
The cooled fruit juice of secondary directly enters disc separator to be separated, and rotating speed is 3000 rev/mins, and the fruit juice after separation enters finished pot.
7, filling
The NFC apple juice carries out cold filling with aseptically machine, and filling weight is controlled with mass flowmenter; Packing is outer steel drum, three layers of PE bag of liner.
8, store
Be stored in-18 ℃ of freezers.
Embodiment 3
Referring to Fig. 1, a kind of preparation method of NFC apple juice comprises the following steps:
1, the selection of raw material, cleaning:
1.1 check and accept the apple raw material, utilize current to carry, in course of conveying, through water annulus and bubbling, clean, in the process of carrying at water, the apple raw material is cleaned fully, stream send water to change once in every 8 hours;
1.2 through once promoting and enter the high-pressure wash flow delivery slot, then enter sorting table, choose except apple rotten, disease and pest;
1.3 the apple after selection enters the two-stage hoisting machine after high-pressure spraying, utilizes water under high pressure to spray cleaning to apple simultaneously;
2, crushing and beating
2.1 inlet amount when apple is broken is by 15 tons/hour, by the production efficiency decision of disintegrating machine; Particle size after cracking is in order to add 2-4mm;
2.2 when broken, with 0.20% of fruit quality, add Vc, Vc and water dissolve preparation in the 1:10 ratio, add in apple pulp by measuring pump, regulate the dosage of Vc according to apple raw material conveying capacity;
3, squeeze the juice, filter
Apple pulp after fragmentation is squeezed by juice extractor, and the pulp inlet amount is controlled at 15 tons/hour, by the treating capacity decision of squeezer; The vibratory sieve that the fruit juice obtained after squeezing passes through is filtered, and the filter screen aperture is 80 order stainless steel screen packs;
4, pasteurize, once cooling
Cider after squeezing carries out pasteurization through baffle heater, and sterilization temperature is 110-115 ℃, is incubated 12 seconds, and outlet temperature is controlled at below 25 ℃.
5, secondary is cooling
Through pasteurize and once cooled cider to enter a surge tank temporary, then enter panel cooler and carry out coolingly for the second time with frozen water, temperature is below 15 ℃.
6, video disc separates
The cooled fruit juice of secondary directly enters disc separator to be separated, and rotating speed is 3500 rev/mins, and the fruit juice after separation enters finished pot.
7, filling
The NFC apple juice carries out cold filling with aseptically machine, and filling weight is controlled with mass flowmenter; Packing is outer steel drum, three layers of PE bag of liner.
8, store
Be stored in-18 ℃ of freezers.
Prepared NFC apple juice should meet following sense organ and physical and chemical index:
1, sense organ requirement
The regulation that should meet table 1
The requirement of table 1 sensation
| Project | Index |
| Color and luster | Be light yellow |
| Fragrance and flavour | The intrinsic fragrance of transparent apple and flavour are arranged, free from extraneous odour |
| Mode of appearance | Be nontransparent shape, be evenly distributed |
| Impurity | Without macroscopic exogenous impurity |
2, physical and chemical index
The regulation that should meet table 2
Table 2 physical and chemical index
| Soluble solid (20 ℃, with refractometer)/% | 10.0 |
| Titratable acid (in malic acid)/% >= | 0.2 |
| Vc/mg/100g≥ | 100 |
| Abs（A430nm）≤ | 0.3 |
| Insoluble solid content/%(v/v)≤ | 3.0 |
Claims (6)
1. the preparation method of a NFC apple juice, is characterized in that, comprises the following steps:
1) utilize recirculated water to carry the apple raw material, cleans by bubbling and high-pressure spraying fully cleans apple in the process of transferring raw material, chooses after cleaning, and then be transported to disintegrating machine and carry out fragmentation;
2) when the apple raw material is broken, particle size after cracking is 2-4mm, and adds the Vc of its quality 0.15-0.20% to carry out color retention, after fragmentation completes, obtains apple pulp;
3) apple pulp is sent into to juice extractor and pressed extracting juice;
4) apple juice that squeezing obtains is filtered by 80 purpose screen clothes or vibratory sieve;
5) apple juice after filtering carries out 100-115 ℃ of pasteurize 10-20 second, and the apple juice after sterilization is cooled fast to below 25 ℃;
6) enter surge tank through pasteurize, cooled apple juice temporary, then by panel cooler, with frozen water, apple juice is carried out to secondary cooling, be cooled to below 15 ℃;
7) the cooled apple juice of secondary enters disc separator and is separated, and rotating speed is 3000-4000 rev/min;
8) apple juice after the separation enters finished pot, then filling.
2. the preparation method of NFC apple juice as claimed in claim 1, is characterized in that, described recirculated water carries that apple is former expects that crusher in crushing becomes apple pulp, at least passes through the twice scraper lifting machine; At first with recirculated water, the apple raw material brought into to the water channel that is equipped with bubbling to clean and mechanical barrier Guo road is arranged, at stream, sending in process and clean by bubbling, making the apple raw material be soaked fully, clean; Through barrier, by water, with after apple is separated, apple is mentioned by elevator in the clear fruit groove of high-pressure spraying and being cleaned, and then, after choosing the fruit operation, by the second lift machine, enters disintegrating machine, and the lifting process water is sprayed.
3. the preparation method of NFC apple juice as claimed in claim 1, is characterized in that, when broken, add Vc with 0.15% of fruit quality, Vc and water dissolve preparation in the 1:10 ratio, by measuring pump, add in apple pulp, regulate the dosage of Vc according to apple raw material conveying capacity.
4. the preparation method of NFC apple juice as claimed in claim 1, is characterized in that, the apple juice after described filtration carries out pasteurize through board-like sterilization machine, and sterilization temperature is 100-115 ℃, and sterilizing time is 12-30s.
5. the preparation method of NFC apple juice as claimed in claim 1, is characterized in that, when described cooled apple juice is separated by disc separator, rotating speed is controlled at 3000-4000 rev/min, flow-control the 12-15 ton/hour.
6. the preparation method of NFC apple juice as claimed in claim 1, described filling be non-cold-aseptic filling; Filling packing is outer steel drum, liner one deck PE protective bag, and inside is sterile bag.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104013047A (en) * | 2014-05-23 | 2014-09-03 | 福建省闽中有机食品有限公司 | An acid carambola juice beverage and preparation method thereof |
| CN104783275A (en) * | 2015-04-11 | 2015-07-22 | 烟台北方安德利果汁股份有限公司 | Method for improving juice yield in processing process of high-quality cloudy apple juice |
| CN107373307A (en) * | 2017-08-15 | 2017-11-24 | 广西田阳嘉佳食品有限公司 | A kind of method that mango juice protects color |
| CN113068779A (en) * | 2021-04-09 | 2021-07-06 | 南昌大学 | Preparation method of natural anti-browning NFC apple juice |
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| KR101240443B1 (en) * | 2010-12-17 | 2013-03-11 | 신현수 | Method for producing fruit liquor |
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| CN1443486A (en) * | 2003-04-16 | 2003-09-24 | 连云港市东海果汁有限公司 | Apple juice and its preparation method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104013047A (en) * | 2014-05-23 | 2014-09-03 | 福建省闽中有机食品有限公司 | An acid carambola juice beverage and preparation method thereof |
| CN104013047B (en) * | 2014-05-23 | 2015-11-18 | 福建省闽中有机食品有限公司 | A kind of sour carambola-juice drink and preparation method thereof |
| CN104783275A (en) * | 2015-04-11 | 2015-07-22 | 烟台北方安德利果汁股份有限公司 | Method for improving juice yield in processing process of high-quality cloudy apple juice |
| CN107373307A (en) * | 2017-08-15 | 2017-11-24 | 广西田阳嘉佳食品有限公司 | A kind of method that mango juice protects color |
| CN113068779A (en) * | 2021-04-09 | 2021-07-06 | 南昌大学 | Preparation method of natural anti-browning NFC apple juice |
| CN113068779B (en) * | 2021-04-09 | 2022-04-15 | 南昌大学 | Preparation method of natural anti-browning NFC apple juice |
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Application publication date: 20131211 |