Summary of the invention
Technical problem to be solved by this invention is to provide a kind of high heat conductance that has, increases the service life, and the heat-conduction medium heating tube that is transparent ceramic.
The technical solution adopted for the present invention to solve the technical problems is: a kind of heating tube, comprise an Electric radiant Heating Film carrier, scribble the electrode silver plasm circle in described Electric radiant Heating Film carrier, electrode economizer with the electric connection of electrode silver plasm circle, from electrode economizer welding one copper cash, the head of described copper cash is welded on a screw, passes through a seal cap sealing at Electric radiant Heating Film carrier mouth place, offer a through hole on seal cover, screw is through through hole.
Further, in order to be applicable to industrial and civilian heating, have higher pyroconductivity, described Electric radiant Heating Film carrier is that material is the cylindrical tube of transparent ceramic.
The electrode width of described electrode silver plasm circle is 12.9mm~13.1mm.
Further, produce wrapping phenomena for fear of the copper cash that is connected to two electrode economizers in pipe, thereby avoid short circuit and the fire that causes, be socketed a glass tube outside described copper cash.
Further, the internal diameter of this described glass tube is 4.4mm, and external diameter is 6.3mm, makes glass tube be actively socketed on copper cash outer, does not affect the conductance of copper cash.
The length that described screw is put in Electric radiant Heating Film carrier mouth equals 1/3rd of its screw self length.
Further, for fear of the generation that oxidative phenomena occurs in pipe, improve the conductance of Electric radiant Heating Film, at the periphery wall of described electrode economizer, offer groove, place the silver slurry in described groove.
Further, the number of described groove is at least three, and is uniformly distributed along the electrode economizer periphery wall.
In a described wherein copper cash that is welded to electrode economizer, series connection one ultra-temp controller, avoid because the temperature of whole heated material is conducted in return pipe again, rises sharply thereby make to manage interior temperature, and cause fire to occur.
Further, described ultra-temp controller is 200 ℃ of thermostats.
The invention has the beneficial effects as follows: be provided with an Overtemp. protector of connecting with Electric radiant Heating Film in described heating tube.Described Electric radiant Heating Film is nano nonmetal heating unit, can not produce oxide, safety, environmental protection.Described electrode economizer and the silver slurry be arranged in the electrode economizer groove are integrated with chemical bonded refractory with the Electric radiant Heating Film carrier, and without the worry come off, 5000 hours stable with theca interna, and reliability is high; Described Electric radiant Heating Film covers the Electric radiant Heating Film carrier surface, and the electric heating film for heating area is large, and heat transfer effect is good, quick heating, and the heat efficiency is high.
Embodiment
A kind of heating tube as illustrated in fig. 1 and 2, comprise an Electric radiant Heating Film carrier 7, scribble electrode silver plasm circle 8 in described Electric radiant Heating Film carrier 7, electrode economizer 5 with the electric connection of electrode silver plasm circle, from electrode economizer 5 welding one copper cash 2, the head of described copper cash 2 is welded on a screw 6, at 7 mouthfuls of places of Electric radiant Heating Film carrier, by a seal cover 1, seals, offer a through hole on seal cover 1, screw 6 is through through hole; Described Electric radiant Heating Film carrier 7 is the cylindrical tube of transparent ceramic for material; The electrode width of described electrode silver plasm circle 8 is 12.9mm~13.1mm; Socket one glass tube 4 outside described copper cash, the internal diameter of this glass tube 4 is 4.4mm, external diameter is 6.3mm, makes glass tube be actively socketed on copper cash 2 outer, does not affect the conductance of copper cash; The length that described screw 6 is put in Electric radiant Heating Film carrier mouth equals 1/3rd of its screw self length, at the periphery wall of described electrode economizer, offers groove 51, at interior the placements silver of described groove 51, starches.
In a described wherein copper cash that is welded to electrode economizer, series connection one ultra-temp controller 3, avoid because the temperature of whole heated material is conducted in return pipe again, rises sharply thereby make to manage interior temperature, and cause fire to occur; Described ultra-temp controller 3 is 200 ℃ of thermostats, when temperature reaches set point, automatically stops managing interior heating.
Described Electric radiant Heating Film carrier 7 also can be the various dielectric substances such as glass, pottery, enamel, mica, quartz, devitrified glass, alumina silicate, is made generally in tubulose.Be coated with Electric radiant Heating Film by the spray of negative pressure method in the Electric radiant Heating Film carrier, described spray of negative pressure method comprises the following steps:
1, the Electric radiant Heating Film treatment fluid is made:
Get butter of tin, titanium tetrachloride, four nickel chlorides, titanium trichloride, ferric trichloride, trichloride antimony, U-Ramin MC, potassium chloride, caddy, tin ash, four tin oxide, hydrofluoric acid, boric acid, ethanol, isopropyl alcohol and inorganic water and put into Hybrid Heating machine Hybrid Heating, heating-up temperature is 60~80 ℃, mixing and stirring, solid is all dissolved, be cooled to 0~-2 ℃, obtain after filtration the Electric radiant Heating Film treatment fluid.
2, half-finished product of electric heating film is made:
Get heating furnace, furnace temperature is 600~800 ℃, and the Electric radiant Heating Film carrier is put into the stove heating, by the spray of negative pressure method, Electric radiant Heating Film is plated in to the Electric radiant Heating Film carrier surface, by test, is half-finished product of electric heating film.Described spray of negative pressure method is to be sprayed in heating furnace the Electric radiant Heating Film treatment fluid of 6~8ml is disposable by the negative pressure spray gun, the Electric radiant Heating Film treatment fluid is fully vaporized chemical reaction is occurred simultaneously in high temperature, under the effect of chemical energy, Electric radiant Heating Film carrier surface depositing crystalline forms polycrystalline silicon semiconductor film, this film thickness is nanometer scale, can generate heat after energising, therefore be referred to as Electric radiant Heating Film.
3, the Electric radiant Heating Film finished product is made:
At above-mentioned half-finished product of electric heating film two ends or four end surfaces coat silver oxide slurry, send into the electrode finishing stove after 300~550 ℃ of bakings, making silver oxide reduce silver fully simultaneously is integrated and is the Electric radiant Heating Film finished product with the electric membranous layer fusion, silver oxide reduction silver forms layered electrode 2, these layered electrode 2 very thin thickness are micron dimension.The heating tube of making thus, the fusing point of its Electric radiant Heating Film is higher than the fusing point of Electric radiant Heating Film carrier.
In the technical program, number for electrode economizer does not limit, and can scribble even number of electrodes silver slurry circle in an Electric radiant Heating Film carrier, and is electrically connected the electrode economizer of equivalent number in the electrode silver plasm circle, in described electrode economizer, every two form one group, with the both positive and negative polarity of power supply, are connected; The multi-group electrode circle adopts electric connection mode in parallel to be fixed on electrode silver plasm circle wall, applicable to using in longer Electric radiant Heating Film carrier, makes its heat conduction more even.
This heating tube is as the upgraded product of the heating element in existing electric water boiler, water heater, and manufacturing process is simple, and maximum power can reach 5KW, and maximum operating temperature can reach 500 ℃, and power density can be made 0.1~20W/cm
2Arbitrary value, electrothermal efficiency, up to 95%, is desirable energy-conserving product.Described Electric radiant Heating Film covers the Electric radiant Heating Film carrier surface, and the electric heating film for heating area is large, and heat transfer effect is good, quick heating, and described Electric radiant Heating Film is nano nonmetal heating unit, can not produce oxide, safety, environmental protection.Described Electric radiant Heating Film is mainly to utilize the infrared ray of its generation to be heated object, and the tea processed by it has natural flavor, sweet good to eat.Described Electric radiant Heating Film and Electric radiant Heating Film carrier are integrated with chemical bonded refractory, and without the worry come off, its physical and chemical performance is good, and moisture-proof, acid and alkali-resistance are nontoxic, without harmful radiation, without any pollution; The flames of anger of this Electric radiant Heating Film product, safe and reliable, 5000 hours stable with theca interna.
It is emphasized that above is better implementation column of the present invention, and any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all still belong in the scope of technical solution of the present invention.