CN103395118A - System and method for rapidly taking out product in magnetic shoe pressing - Google Patents
System and method for rapidly taking out product in magnetic shoe pressing Download PDFInfo
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- CN103395118A CN103395118A CN2013103685792A CN201310368579A CN103395118A CN 103395118 A CN103395118 A CN 103395118A CN 2013103685792 A CN2013103685792 A CN 2013103685792A CN 201310368579 A CN201310368579 A CN 201310368579A CN 103395118 A CN103395118 A CN 103395118A
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Abstract
The invention relates to a system for rapidly taking out a product in magnetic shoe pressing. The system comprises a pressing machine, a mechanical arm, a mechanical arm controller and a conveying belt, wherein the pressing machine, the mechanical arm and the conveying belt are connected with the mechanical arm controller; and the system further comprises a filter paper conveying device and a die cleaning device which are connected with the mechanical arm controller. The invention further relates to a method based on the system and used for rapidly taking out of the product in the magnetic shoe pressing. With the adoption of the system and the method for rapidly taking out the product in the magnetic shoe pressing, a magnetic shoe can be automatically taken out and placed on the conveying belt, functions of die cleaning, demoulding liquid spraying and automatic filter paper receiving and placing are achieved simultaneously, and automation of the magnetic shoe is realized; simple point location data and options can be translated into a complex motion control track; and meanwhile, production data further can be recorded in real time, so that traceability and analysis of product quality are facilitated, and the system and the method have a wider application range.
Description
Technical field
The present invention relates to the manipulator field, relate in particular to the manipulator field in magnetic shoe production, specifically refer to realize the system and method that product takes out fast in a kind of magnetic shoe compacting.
Background technology
At present at home, the magnetic shoe Technical facilities in production is relatively backward, the scientific and technical innovation of enterprise's surrounding high performance, high automation, efficient magnetic shoe production aspect drops into obviously not enough, in addition, the skilled worker that the magnetic shoe production line is high-quality and production management personnel also relatively lack, and the permanent ferrite magnetic tile demand is surged, the magnetic shoe supporting with the magnetic material press takes out to such an extent as to lifting automaticity, research and development are designed, mould cleaning and production management and control seem and extremely are necessary in manipulator control technology of one and products thereof.According to the knowledge of the applicant, there is no at present special-purpose machinery hand controls a kind of and that the magnetic material press is supporting comes out, everybody still adopts simple PLC point position control, can not carry out complicated axle motion, work schedule is unstable, can't store magnanimity mould data and production technology data, more can not carry out management and control to production process.
Summary of the invention
The objective of the invention is to overcome the shortcoming of above-mentioned prior art, provide a kind of can realize in the magnetic shoe pressing process taking out fast the magnetic shoe product, simultaneously complete cleaning mold and automatic deploying and retracting filter paper function, the magnetic shoe production automation, have in the magnetic shoe compacting of broader applications scope and realize the system and method that product takes out fast.
To achieve these goals, realize that the system and method that product takes out fast has following formation in magnetic shoe compacting of the present invention:
Realize the system that product takes out fast in this magnetic shoe compacting, its main feature is, described system comprises press, mechanical arm, mechanical arm controller and conveyer belt, and described press, mechanical arm and conveyer belt all are connected with described mechanical arm controller.
Preferably, described system also comprises filter paper conveying equipment and the mould cleaning equipment that is connected with described mechanical arm controller.
The invention still further relates to a kind of product method of taking-up fast that realizes in the magnetic shoe compacting based on described system, its main feature is that described method comprises the following steps:
(1) described mechanical arm moves to the position of readiness of preparing to take out magnetic shoe;
(2) input signal opened fully of the described mechanical arm controller mould that receives described press;
(3) described mechanical arm is horizontal enters to the magnetic shoe extracting position in described press and takes out magnetic shoe to be removed;
(4) the horizontal position that goes out to safe matched moulds of described mechanical arm;
(5) the described mechanical arm magnetic shoe that will take out is piled up to conveyer belt according to the default number of plies of coefficient.
Preferably, described system also comprises the filter paper conveying equipment that is connected with described mechanical arm controller, and is between described step (3) and (4), further comprising the steps of:
(31) described filter paper conveying equipment starts and starts to carry out filter paper conveying action.
More preferably, described system also comprises the mould cleaning equipment that is connected with described mechanical arm controller, and is between described step (31) and (4), further comprising the steps of:
(32) described mould cleaning equipment starts and carries out the spraying liquid parting and move;
(33) described mould cleaning equipment is carried out the atomization action;
(34) hairbrush in described mould cleaning equipment is carried out the cleaning mold action.
Preferably, between described step (4) and step (5), further comprising the steps of:
(41) described press receives the control signal of recirculation and re-executes magnetic shoe compacting action.
Preferably, described step (5) afterwards, also comprises the steps:
(6) described conveyer belt receives CRANK PULSES and according to the running number of times interval of systemic presupposition and delay time, rotates corresponding distance.
Adopted in the magnetic shoe compacting in this invention and realized the system and method that product takes out fast, had following beneficial effect:
(1) can be converted into complicated motion control track with simply putting position data and option, very high positioning control accuracy is arranged, rather than simple point position control and deferred action coupling.The position data of all inputs is all carried out analysis, and not meeting safe positional information can not input, and information indicating reports an error.
(2) can automatically take out magnetic shoe, be placed on conveyer belt, complete simultaneously cleaning mold, the spraying liquid parting, the function of automatic deploying and retracting filter paper, realize the automation that magnetic shoe is produced, simultaneously, can also carry out real time record to creation data, be convenient to product quality and review and analyze.
Description of drawings
Fig. 1 realizes the structural representation of the system that product takes out fast in magnetic shoe compacting of the present invention.
The specific embodiment
, in order more clearly to describe technology contents of the present invention, below in conjunction with specific embodiment, conduct further description.
The control system of mechanical arm is after passing through to analyze position of readiness, extracting position and the data such as taking-up mode, mould cleaning position, filter paper fed distance, each kinematic axis speed, action delay and peripheral Mating parameters, the Program path good according to predefined, order carry out that mechanical arm returns the standby point, waits die sinking, magnetic shoe takes out fast, filter paper is carried, the mould cleaning, magnetic shoe is put and the action such as conveying.
Fig. 1 realizes the structural representation of the system that product takes out fast in magnetic shoe compacting of the present invention.
Described system comprises press, mechanical arm, mechanical arm controller and conveyer belt, described press, mechanical arm and conveyer belt all are connected with described mechanical arm controller, and described system also comprises filter paper conveying equipment and the mould cleaning equipment that is connected with described mechanical arm controller.
Realize the specific embodiment of the method that product takes out fast in magnetic shoe compacting of the present invention, can follow these steps to carry out:
At first on operation interface, position of readiness, extracting position and taking-up mode, mould cleaning position, filter paper fed distance, each kinematic axis speed and the peripheral Mating parameters etc. of input mechanical arm, send this method to, this method utilizes these parameters to carry out the functions such as magnetic shoe takes out fast, mould cleaning, filter paper conveying again.
(1) mechanical arm moves to a position of readiness prepare taking out product (in Fig. 1 1. position), needs Y-axis first to move, after putting in place, Z axis moves again, then, closes hairbrush (mould is Clean-) power-on and power-off magnet valve (usually, the location point that takes out fast, near mould, is convenient in this position);
(2) wait for that the input signal that the magnetic shoe press die is opened fully is ON, this is a digital input point, by the sensor of installing on press, is provided;
(3) mechanical arm is horizontal enters to magnetic shoe extracting position (in figure 2. position), opens magnetic shoe and takes out magnetic valve, carries out and takes out action;
(31) simultaneously, filter paper is carried motor rotation, batches the displacement motion of filter paper to set in advance;
(32) magnetic shoe take out complete after, carry out the mould cleaning action,, by the movement locus that weaves, drive corresponding spraying liquid parting and atomization port, utilize brush device, the cleanings such as the flash on mold parting surface, dust is clean;
(4) mechanical arm horizontal go out to mould can safe matched moulds position, system is sent the output signal of press recirculation;
(5) mechanical arm is carried out the stacking program of product (in figure 3. position), and the magnetic shoe " I " of drawing on arm is placed on conveyer belt, piles up the number of plies of setting;
(6) call delivery tape travel program, according to running number of times interval and the delay time set, conveyer belt rotates corresponding distance;
(7) take out operation program if mechanical arm finishes magnetic shoe, before stopping running automatically, mechanical arm goes back in figure position 4., convenient maintenance, more mold exchange or maintenance press etc.
Above-mentioned steps is that a complete magnetic shoe takes out fast, mould cleans, filter paper is carried and the supporting process of conveyer belt.In automatic operation process, the mechanical arm Using such method goes round and begins again, quick, the constant set motion of execution and each peripheral supporting action.
Adopted in the magnetic shoe compacting in this invention and realized the system and method that product takes out fast, had following beneficial effect:
(1) can be converted into complicated motion control track with simply putting position data and option, very high positioning control accuracy is arranged, rather than simple point position control and deferred action coupling.The position data of all inputs is all carried out analysis, and not meeting safe positional information can not input, and information indicating reports an error.
(2) can automatically take out magnetic shoe, be placed on conveyer belt, complete simultaneously cleaning mold, the spraying liquid parting, the function of automatic deploying and retracting filter paper, realize the automation that magnetic shoe is produced, simultaneously, can also carry out real time record to creation data, be convenient to product quality and review and analyze.
In this specification, the present invention is described with reference to its specific embodiment.But, still can make various modifications and conversion obviously and not deviate from the spirit and scope of the present invention.Therefore, specification and accompanying drawing are regarded in an illustrative, rather than a restrictive.
Claims (7)
1. realize the system that product takes out fast in a magnetic shoe compacting, it is characterized in that, described system comprises press, mechanical arm, mechanical arm controller and conveyer belt, and described press, mechanical arm and conveyer belt all are connected with described mechanical arm controller.
2. realize the system that product takes out fast in magnetic shoe compacting according to claim 1, it is characterized in that, described system also comprises filter paper conveying equipment and the mould cleaning equipment that is connected with described mechanical arm controller.
3. realize the method that product takes out fast based on system claimed in claim 1 in the magnetic shoe compacting for one kind, it is characterized in that, described method comprises the following steps:
(1) described mechanical arm moves to the position of readiness of preparing to take out magnetic shoe;
(2) input signal opened fully of the described mechanical arm controller mould that receives described press;
(3) described mechanical arm is horizontal enters to the magnetic shoe extracting position in described press and takes out magnetic shoe to be removed;
(4) the horizontal position that goes out to safe matched moulds of described mechanical arm;
(5) the described mechanical arm magnetic shoe that will take out is piled up to conveyer belt according to the default number of plies of coefficient.
4. realize the method that product takes out fast in magnetic shoe compacting according to claim 3, it is characterized in that, described system also comprises the filter paper conveying equipment that is connected with described mechanical arm controller, and is between described step (3) and (4), further comprising the steps of:
(31) described filter paper conveying equipment starts and carries out filter paper and carry action.
5. realize the method that product takes out fast in magnetic shoe compacting according to claim 4, it is characterized in that, described system also comprises the mould cleaning equipment that is connected with described mechanical arm controller, and is between described step (31) and (4), further comprising the steps of:
(32) described mould cleaning equipment starts and carries out the spraying liquid parting and move;
(33) described mould cleaning equipment is carried out the atomization action;
(34) hairbrush in described mould cleaning equipment is carried out the cleaning mold action.
6. realize the method that product takes out fast in magnetic shoe compacting according to claim 3, it is characterized in that, between described step (4) and step (5), further comprising the steps of:
(41) described press receives the control signal of recirculation and re-executes magnetic shoe compacting action.
7. realize the method that product takes out fast in magnetic shoe compacting according to claim 3, it is characterized in that, described step (5) afterwards, also comprises the steps:
(6) described conveyer belt receives CRANK PULSES and according to the running number of times interval of systemic presupposition and delay time, rotates corresponding distance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2013103685792A CN103395118A (en) | 2013-08-21 | 2013-08-21 | System and method for rapidly taking out product in magnetic shoe pressing |
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| CN2013103685792A CN103395118A (en) | 2013-08-21 | 2013-08-21 | System and method for rapidly taking out product in magnetic shoe pressing |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057535A (en) * | 2014-05-16 | 2014-09-24 | 郑州东方炉衬材料有限公司 | Mold removal method for casting molding light refractory brick |
| CN104290186A (en) * | 2014-10-14 | 2015-01-21 | 福建省晋江市佶龙机械工业有限公司 | Special-shaped ceramic blank transfer device |
| CN104308974A (en) * | 2014-10-14 | 2015-01-28 | 福建省晋江市佶龙机械工业有限公司 | Special-shaped ceramic blank transferring device |
| CN111834120A (en) * | 2020-08-07 | 2020-10-27 | 谭章平 | Production device for pressing, curing and linking neodymium iron boron magnet containing heavy rare earth |
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| DE2912222A1 (en) * | 1979-03-28 | 1980-10-09 | Krupp Gmbh | Transferring metal powder compacts from press to sintering trays - where die filling shuttle pushes compacts onto conveyor belt fitted with magnetic hoist loading compacts onto trays |
| CN102642331A (en) * | 2012-04-25 | 2012-08-22 | 华南理工大学 | Control system for loading and unloading manipulator of press |
| CN103203744A (en) * | 2013-04-23 | 2013-07-17 | 上海维宏电子科技股份有限公司 | Manipulator system for magnetic material press machine |
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- 2013-08-21 CN CN2013103685792A patent/CN103395118A/en active Pending
Patent Citations (3)
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| DE2912222A1 (en) * | 1979-03-28 | 1980-10-09 | Krupp Gmbh | Transferring metal powder compacts from press to sintering trays - where die filling shuttle pushes compacts onto conveyor belt fitted with magnetic hoist loading compacts onto trays |
| CN102642331A (en) * | 2012-04-25 | 2012-08-22 | 华南理工大学 | Control system for loading and unloading manipulator of press |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057535A (en) * | 2014-05-16 | 2014-09-24 | 郑州东方炉衬材料有限公司 | Mold removal method for casting molding light refractory brick |
| CN104290186A (en) * | 2014-10-14 | 2015-01-21 | 福建省晋江市佶龙机械工业有限公司 | Special-shaped ceramic blank transfer device |
| CN104308974A (en) * | 2014-10-14 | 2015-01-28 | 福建省晋江市佶龙机械工业有限公司 | Special-shaped ceramic blank transferring device |
| CN104308974B (en) * | 2014-10-14 | 2016-08-17 | 福建省晋江市佶龙机械工业有限公司 | A kind of non-conventional type ceramic porcelain base transfer device |
| CN104290186B (en) * | 2014-10-14 | 2017-01-11 | 泉州坤泰机械精工制造有限公司 | Special-shaped ceramic blank transfer device |
| CN111834120A (en) * | 2020-08-07 | 2020-10-27 | 谭章平 | Production device for pressing, curing and linking neodymium iron boron magnet containing heavy rare earth |
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Application publication date: 20131120 |