CN103342330A - System and method for automatically and quantitatively extracting concentrated juice - Google Patents

System and method for automatically and quantitatively extracting concentrated juice Download PDF

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Publication number
CN103342330A
CN103342330A CN2013102404749A CN201310240474A CN103342330A CN 103342330 A CN103342330 A CN 103342330A CN 2013102404749 A CN2013102404749 A CN 2013102404749A CN 201310240474 A CN201310240474 A CN 201310240474A CN 103342330 A CN103342330 A CN 103342330A
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China
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fruit juice
bucket
juice
suction tube
pump
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CN2013102404749A
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Chinese (zh)
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陈崇友
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KUNSHAN CHENGFENGDA INDUSTRIAL CONTROL EQUIPMENT Co Ltd
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KUNSHAN CHENGFENGDA INDUSTRIAL CONTROL EQUIPMENT Co Ltd
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Priority to CN2013102404749A priority Critical patent/CN103342330A/en
Publication of CN103342330A publication Critical patent/CN103342330A/en
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Abstract

The invention provides a system and method for automatically and quantitatively extracting concentrated juice. The system comprises a main rack and an electrical control cabinet arranged on one side of the main rack. A host machine, a weighing table, a lifting mechanism and a juice pump are arranged on the main rack, wherein the host machine, the weighing table, the lifting mechanism and the juice pump are electrically connected with the electrical control cabinet. The lifting mechanism is connected with a material sucking pipe. One end of the juice pump is communicated with the material sucking pipe through the lifting mechanism, and the other end of the juice pump is communicated with a dissolution barrel through a discharging pipe. The host machine controls the lifting mechanism to drive the material sucking pipe to penetrate into the juice barrel, the concentrated juice in the juice barrel is sequentially extracted into the dissolution barrel through the juice pump according to preset weight. The host machine measures the juice in the juice barrel through the weighing table, and when the weight of the extracted juice reaches the preset weight, the juice pump is controlled to stop working. According to the system and method for automatically and quantitatively extracting the concentrated juice, the juice can be automatically, accurately and quantitatively extracted, the pollution link in juice extraction is removed, juice loss in juice extraction is reduced, production efficiency is improved, and production cost is reduced.

Description

Inspissated juice automatic ration extraction system and method
Technical field
The present invention relates to the Food Packaging technology field, especially relate to a kind of inspissated juice automatic ration extraction system and method.
Background technology
In fruit juice processing and packing technology, the inspissated juice of raw material high concentration is drawn into the important procedure that dilution machine is the inspissated juice dilution by set amount, purpose is to make fruit juice accurately to allocate, and guarantees the taste of fruit juice finished beverage.
The normally artificial or aided device of existing inspissated juice quantitatively extracts, need comprise a plurality of operational sequences such as dipping, weigh, pour at least, its work capacity is big, and production efficiency is low, and single is weighed and there is not little error in the fruit juice amount that extracts, can't accomplish that automatic accurate quantification extracts; The accuracy that manually takes by weighing the fruit juice weighing can be subjected to the influence of workman's workmanship and sense of responsibility, and the amount of taking by weighing record data are by manual record, and the authenticity of data also is difficult to be guaranteed, thereby can't ensure the quality of fruit juice product; In addition, existing inspissated juice enters dilution machine by untight passage (for example the direct labor dips) after extraction, and this processing ease causes the pollution to inspissated juice, also have, existing inspissated juice residual fruit juice after extraction is more, and the fruit juice loss is bigger, thereby has increased productive costs.
Summary of the invention
The object of the present invention is to provide a kind of inspissated juice automatic ration extraction system and method, it can precisely quantitatively extract fruit juice automatically, extracted data can be read, preserve, transmit and be downloaded by control system, guarantee data accuracy, authority and traceability, and can reduce pollution section in the fruit juice extraction, improved production efficiency, and reduced the fruit juice loss, reduced production costs.
To achieve the above object of the invention, the present invention adopts following technical scheme:
A kind of inspissated juice automatic ration extraction system, comprise mainframe and be located at the electrical control cabinet of described mainframe one side, described mainframe is provided with the main frame that is electrically connected on described electrical control cabinet, weighing unit, lifting mechanism and fruit juice pump, described weighing platform is provided with a plurality of fruit juice buckets that inspissated juice is housed, described lifting mechanism is connected with for the suction tube that extracts inspissated juice in the described fruit juice bucket, described fruit juice pump one end is communicated in described suction tube by described lifting mechanism, the other end is communicated in the dissolving bucket by discharge nozzle, described main frame receives described electrical control cabinet control signal, the control lifting mechanism drives suction tube and stretches in the fruit juice bucket, and by the fruit juice pump inspissated juice in the fruit juice bucket is drawn in the dissolving bucket by described suction tube and discharge nozzle by predetermined weight successively, when the fruit juice that described main frame is measured to described fruit juice bucket by described weighing unit extracts weight and reaches predetermined weight, control described fruit juice pump and quit work.
Further, in above-mentioned inspissated juice automatic ration extraction system, described lifting mechanism comprises the lifting column of being located on the described mainframe, the connecting tube that is vertically connected at described lifting column and is used for driving the lift motor that described lifting column rises or descends.
Further, in above-mentioned inspissated juice automatic ration extraction system, also be provided with the inductor that is connected in main frame on the described weighing unit, but whether the described suction tube of this inductor sensing touches the bottom of fruit juice bucket in stretching into described fruit juice bucket the time.
Further, in above-mentioned inspissated juice automatic ration extraction system, described connecting tube is provided with a rotary seat that can rotate relative to the connecting tube horizontal direction towards an end of described fruit juice bucket, described rotary seat is connected in described suction tube, described rotary seat also is connected with one can cushion flexible pipe with the rotation that rotary seat rotates, the described connecting tube other end is provided with lifting buffering flexible pipe, this rotation buffering flexible pipe one end is communicated in suction tube, the other end is communicated in an end of described lifting buffering flexible pipe, and the other end of described lifting buffering flexible pipe is connected in the fruit juice pump.
Further, in above-mentioned inspissated juice automatic ration extraction system, described suction tube comprises the level pipe that is fixedly connected on described this rotary seat and can pull down the vertical son pipe that is connected in the sub-pipe of described level.
Further, in above-mentioned inspissated juice automatic ration extraction system, described vertical sub-pipe is provided with the anti-blocking ring of circular ring type towards the end of fruit juice bucket, described vertical sub-pipe is provided with fruit juice side draught entrance above near described anti-blocking ring, described fruit juice side draught entrance is managed circumferential hoop around distribution along described vertical son.
Further, in above-mentioned inspissated juice automatic ration extraction system, described vertical sub-pipe is provided with for preventing that fruit juice from flowing backward to the boiler check valve of fruit juice bucket in described fruit juice side draught entrance top.
Further, in above-mentioned inspissated juice automatic ration extraction system, also be provided with the water level sensor that is connected in main frame on the described weighing unit, also be provided with the dilution water interface for the residual fruit juice of dilution on the vertical sub-pipe of described suction tube, when fruit juice was extracted and drops to default minimum liquid level in described water level sensor senses described fruit juice bucket, described main frame injected the allotment water of setting weight in the fruit juice bucket by described dilution water interface.
In addition, the present invention also provides a kind of inspissated juice automatic ration abstracting method, may further comprise the steps:
Step S1: rotate relative to the fruit juice bucket by the host computer control suction tube, make described suction tube be positioned to wait to extract fruit juice the fruit juice bucket directly over;
Step S2: in described fruit juice bucket, descend by described host computer control suction tube, when described main frame is sensed described suction tube and is touched the bottom of fruit juice bucket by inductor, control the distance that described suction tube rises to described suction tube and described fruit juice bucket bottom and reach predeterminable range, described predeterminable range is the minor increment that described suction tube is not touched described fruit juice bucket bottom;
Step S3: by described host-initiated fruit juice pump, by described fruit juice pump the fruit juice in the described fruit juice bucket is drawn in the dissolving bucket via described suction tube and discharge nozzle;
Step S4: described main frame is measured to fruit juice by weighing unit and extracts weight, and when described fruit juice extraction weight reached predetermined weight, the described fruit juice pump of described host computer control quit work.
Further, in above-mentioned inspissated juice automatic ration abstracting method, also comprise after the described step S4:
When fruit juice was extracted and drops to minimum liquid level when described main frame senses described fruit juice bucket by water level sensor in, described host computer control was injected the allotment water of setting weight with the residual fruit juice in the dilution fruit juice bucket in the fruit juice bucket;
Extract the fruit juice after the dilution in the fruit juice bucket by described host-initiated fruit juice pump, when the fruit juice after diluting in the fruit juice bucket is extracted and drops to minimum liquid level, the described suction tube of described host computer control rises and turns in the another fruit juice bucket to be extracted repeating step S1~S4.
Inspissated juice automatic ration extraction system of the present invention and method have realized precisely quantitatively extracting automatically fruit juice, have reduced pollution section and fruit juice loss in the fruit juice extraction, have improved production efficiency, have reduced productive costs.
Description of drawings
Fig. 1 is the structural representation of inspissated juice automatic ration extraction system one embodiment of the present invention;
The part-structure scheme drawing of suction tube among Fig. 2 Fig. 1;
Fig. 3 is the schematic flow sheet of inspissated juice automatic ration abstracting method of the present invention.
The specific embodiment
Describe the preferred embodiments of the present invention in detail below in conjunction with accompanying drawing.
See also Fig. 1, inspissated juice automatic ration extraction system of the present invention comprises mainframe 1 and is located at the electrical control cabinet 2 of described mainframe 1 one sides, described mainframe 1 is provided with the main frame 3 that is electrically connected on described electrical control cabinet 2, weighing unit 4, lifting mechanism 5 and fruit juice pump 6, described weighing platform 4 is provided with a plurality of fruit juice buckets 7 that inspissated juice is housed, described lifting mechanism 5 is connected with for the suction tube 8 that extracts inspissated juice in the described fruit juice bucket 7, described fruit juice pump 6 one ends are communicated in described suction tube 8 by described lifting mechanism 5, the other end is communicated in dissolving bucket (not shown) by discharge nozzle 9, described main frame 3 receives described electrical control cabinet 2 control signals, control lifting mechanism 5 drives suction tube 8 and stretches in the fruit juice bucket 7, and by fruit juice pump 6 inspissated juice in the fruit juice bucket 7 is drawn in the dissolving bucket by described suction tube 8 and discharge nozzle 9 by predetermined weight successively.
Wherein, described mainframe 1 specifically comprises flat stage body 12 and is located at the mainframe box of these stage body 12 1 sides (figure is mark not), be equipped with main frame 3 in the described mainframe box, described weighing unit 4 is positioned on the described stage body 12, and the size of described weighing unit 4 is consistent substantially with the size of described stage body 12.Described weighing unit 4 can be measured the weight of fruit juice bucket 7 and feed back to main frame 1, when being measured to fruit juice by described weighing unit 4, described main frame 1 extracts weight (being the reduction of fruit juice bucket 7 weight) when reaching predetermined weight, controlling described fruit juice pump 6 quits work, and described weighing unit 4 is when being measured to this fruit juice and extracting weight near predetermined weight, controlling described fruit juice pump 6 runnings slows down automatically, reduce fruit juice and extract flow, thereby the automatic accurate quantification of having realized inspissated juice extracts.The present invention can adjust the frequency converter frequency of fruit juice pump 6 by main frame 3, sets fruit juice and extract flow in fruit juice pump 6 maximum flow scopes.And inspissated juice extracted data of the present invention can be read, preserve, transmit and be downloaded by main frame, guarantees data accuracy, authority and traceability.
Described lifting mechanism 5 comprises the lifting column of being located on the described mainframe 1 52, the connecting tube 54 that is vertically connected at described lifting column 52 and lift motor (not shown), and described lifting column 52 can be realized rising or descending under lift motor drives.
Described connecting tube 54 is provided with a rotary seat 53 towards an end of described fruit juice bucket 7, and this rotary seat 53 can be done horizontal direction relative to connecting tube 54 and rotate; Described rotary seat 53 is connected in suction tube 8, and described rotary seat 53 also is connected with one can cushion flexible pipe 56 with the rotation that rotary seat 53 rotates, described connecting tube 54 other ends are provided with lifting buffering flexible pipe 58, these rotation buffering flexible pipe 56 1 ends are communicated in suction tube 8, the other end is communicated in an end of described lifting buffering flexible pipe 58, and the other end of described lifting buffering flexible pipe 58 is connected in fruit juice pump 6.Like this, described suction tube 8 can be realized rising or descending under the drive of lifting column 52, thereby adjusts the vertical distance of suction tube 8 relative fruit juice buckets 7, and can adjust the rising or falling speed of suction tube 8 by setting the frequency converter frequency of this lift motor.In addition, described suction tube 8 can be done horizontal direction by rotary seat 53 and rotate, can relative to fruit juice bucket 7 rotate to be positioned to wait to extract fruit juice the fruit juice bucket directly over.In the present embodiment, described rotation buffering flexible pipe 56 and lifting buffering flexible pipe 58 are silicone tube, can regularly replace, and specifically be the time of run that described main frame 3 can record fruit juice pump 6, when described time of run reaches default period of service, i.e. prompting changing silicone tube automatically.
Further, described suction tube 8 comprises the sub-pipe 82 of the level that is fixedly connected on described this rotary seat 53 and can pull down the vertical son that is connected in described level pipe 82 and manage 84 that described vertical son pipe 84 detachably gets off, the convenient cleaning and replacing.
See also Fig. 2, described vertical son pipe 84 ends towards fruit juice bucket 7 are provided with the anti-blocking ring 86 of circular ring type, described vertical son pipe 84 is provided with fruit juice side draught entrance 88 above near described anti-blocking ring 86, described fruit juice side draught entrance 88 is managed 84 circumferential hoops around distribution along described vertical son.
Owing in the fruit juice bucket 7 plastics inner bag or the thin inner bag (not shown) of aluminium are arranged, described anti-blocking ring 86 and fruit juice side draught entrance 88 can so that described vertical son pipe 84 in extracting bucket during fruit juice the suction around its mouth of pipe keep balance, thereby prevent the obstruction mouth of pipe in the thin mouth of pipe that is drawn onto described vertical son pipe 84 easily of plastic film or aluminium.
In addition, described vertical son pipe 84 is provided with boiler check valve 85 in described fruit juice side draught entrance 88 tops, described boiler check valve 85 can prevent that fruit juice from flowing backward in the fruit juice bucket 7, after flowing backwards, fruit juice enters air in the pipeline, fruit juice needs at first vacant duct to be filled up when extracting again, this fruit juice has metering but does not deliver to dissolving machine, thereby the metering that has influence on fruit juice is accurate.
As one embodiment of the invention, also be provided with the inductor (not shown) that is connected in main frame 3 on the described weighing unit 4, whether described suction tube 8 touches the bottom of fruit juice bucket 7 when being used in described suction tube 8 stretches into described fruit juice bucket 7, when described inductor is sensed suction tube 8 and is touched the bottom of fruit juice bucket 7, described main frame 3 control lifting mechanisms 5 drive suction tube 8 and rise away from the bottom of described fruit juice bucket 7, and make and remain predeterminable range between the bottom of described suction tube 8 and described fruit juice bucket 7, it is clean that thereby the fruit juice that makes described fruit juice bucket 7 is at utmost extracted, and the residual fruit juice amount of described fruit juice bucket 7 is dropped to minimum.In the present embodiment, described inductor is photoelectric sensor switch.
As one embodiment of the invention, also be provided with the water level sensor (not shown) that is connected in main frame 3 on the described weighing unit 4, be used for the liquid level in the described fruit juice bucket 7 of sensing; Also be provided with the dilution water interface 89 for the residual fruit juice of dilution on the vertical son pipe 84 of described suction tube 8, described dilution water interface 89 is provided with the valve (not shown), opens valve and can inject the allotment water in fruit juice bucket 7.Described vertical son pipe 84 also is provided with a plurality of dilution water filler openings 87 above near described boiler check valve 85, described a plurality of dilution water filler openings 87 are managed 84 circumferential hoops around distribution along described vertical son.This dilution water filler opening 87 is connected with for the moisturizing electromagnetic valve (not shown) of control to these dilution water filler opening 87 water fillings, after putting in place after described water level sensor is sensed injection water weight, closes the moisturizing electromagnetic valve automatically.
Fruit juice is extracted when dropping to default minimum liquid level (this minimum liquid level can be default by wraparound setting-up time or the revolution adjustment of described lift motor) in described water level sensor senses described fruit juice bucket 7, the valve of dilution water interface 89 is opened in described main frame 3 controls, thereby to the fruit juice bucket 7 interior allotment waters that inject setting weight, with the residual fruit juice in the dilution fruit juice bucket 7.
See also Fig. 1 and Fig. 2, the working process of inspissated juice automatic ration extraction system of the present invention is as follows:
At first, according to the product information of inspissated juice dilution, the single of setting described inspissated juice by described main frame 3 extracts weight; Then, a plurality of fruit juice buckets 7 that inspissated juice is housed are positioned on the weighing platform 4 of described mainframe 1, open bung and the packing inside bag of fruit juice bucket 7; Then, start main frames 3 and control rotary seat 53 and rotate by electrical control cabinet 2, described suction tube 8 rotates relative to fruit juice bucket 7 under rotary seat 53 drives, thus described suction tube 8 be positioned to wait to extract fruit juice fruit juice bucket 7 directly over; Then, start described lift motor by electrical control cabinet 2 main control systems 3, described lift motor drives lifting column 52 and suction tube 8 descends towards fruit juice bucket 7, sensing suction tube 8 when described inductor descends when touching the bottom of fruit juice bucket 7, described main frame 3 control lifting columns 52 drive suction tube 8 and rise away from the bottom of described fruit juice bucket 7, and when the distance of described suction tube 8 and described fruit juice bucket 7 bottoms reaches predeterminable range (described predeterminable range is the extreme lower position that the anti-blocking non-return mouth 86 of described suction tube 8 is not touched the bottom of described fruit juice bucket 7), described lift motor quits work, it is clean that thereby the fruit juice that makes described fruit juice bucket 7 is at utmost extracted, and the residual fruit juice amount of described fruit juice bucket 7 is dropped to minimum.
Then, start fruit juice pump 6 by electrical control cabinet 2 main control systems 3, described fruit juice pump 6 begins the inspissated juice in the fruit juice bucket 7 is drawn in the dissolving bucket via described suction tube 8, described rotation buffering flexible pipe 56, lifting buffering flexible pipe 58 and discharge nozzle 9, when described fruit juice pump 6 extracts fruit juice for the first time, the filled process of fruit juice in the pipeline need be arranged, so need treat quantitatively to extract again when the mouth of pipe of described discharge nozzle 9 has inspissated juice to flow out.Extract in the process of inspissated juice at described fruit juice pump 6, described main frame 1 is measured to fruit juice by described weighing unit 4 and extracts weight (being the reduction of fruit juice bucket 7 weight), when the described fruit juice extraction of single weight reached predetermined weight, described main frame 1 was namely controlled described fruit juice pump 6 and is quit work.
When fruit juice was extracted and drops to minimum liquid level in described water level sensor senses described fruit juice bucket 7, the valve of dilution water interface 89 was opened in described main frame 3 controls, injected the allotment water of setting weight with the residual fruit juice in the dilution fruit juice bucket 7 in fruit juice bucket 7; Then, described fruit juice pump 6 continues to extract the fruit juice after the dilution in the fruit juice bucket 7, fruit juice after dilution in the fruit juice bucket 7 is extracted when dropping to minimum liquid level, makes suction tube 8 rise and turns in the another fruit juice bucket 7 to be extracted by described main frame 3, repeats above extraction step.When described fruit juice pump 6 extracts anothers fruit juice bucket 7 inspissated juices to be extracted, need fruit juice to be concentrated with after rare fruit juice is discharged in the pipeline, quantitatively extract again when namely the mouth of pipe of described discharge nozzle 9 has inspissated juice to flow out.
Need to prove that when described fruit juice pump 6 extracted in the fruit juice buckets 7 fruit juice after the dilution, 3 in described main frame calculates set residual fruit juice numerical value but not the actual weights of dilution back extraction.Described residual fruit juice numerical value is according to fruit juice bucket inner bag manner of packing and fruit juice characteristic default empirical value in main frame.The weight that described main frame 3 extracts fruit juice by weighing multiply by massfraction after the fruit juice dilution and calculates fruit juice numerical value after the dilution of getting, determine when described main frame 3 after fruit juice numerical value after the dilution of extraction reaches default residual fruit juice numerical value, namely finish the extraction work to this fruit juice bucket.
After all fruit juice buckets 7 all are extracted, dismounting is the vertical son pipe 84 of suction tube 8 belows down, starts described fruit juice pump 6 and carries out reverse running, residual fruit juice in the pipeline can be drawn back in the fruit juice bucket by described fruit juice pump 6, thereby improve the degree of utilization of fruit juice, reduce the waste of fruit juice.
When needs clean described inspissated juice automatic ration extraction system, need the dismounting vertical son pipe 84 of suction tube 8 belows down, insert cleaning liquid (clear water, hot water etc.) from level pipe 82 interfaces of described suction tube 8, start described fruit juice pump 6 and carry out reverse running, residual fruit juice and cleaning liquid (clear water, hot water etc.) can be by dissolving bucket or special-purpose gargle pipe discharge at a high speed in the pipeline, scavenging period is made by oneself and is set or manual control, and should need artificial cleaning the separately by vertical son pipe 84.
In the inspissated juice automatic ration extraction system of the present invention, the fruit juice bucket maximum weight that single can be placed on the described mainframe is 1500kg, i.e. general maximum 4 fruit juice buckets of placing, the total (pumping) head of described fruit juice pump can reach 15m, and the precision that the single of described inspissated juice extracts weight is in ± 5 ‰.
See also Fig. 3, the present invention also provides a kind of inspissated juice automatic ration abstracting method, may further comprise the steps:
Step S1: rotate relative to the fruit juice bucket by the host computer control suction tube, make described suction tube be positioned to wait to extract fruit juice the fruit juice bucket directly over;
Step S2: in described fruit juice bucket, descend by described host computer control suction tube, when described main frame is sensed described suction tube and touched the bottom of fruit juice bucket by inductor, control the distance that described suction tube rises to described suction tube and described fruit juice bucket bottom and reach predeterminable range;
Step S3: by described host-initiated fruit juice pump, by described fruit juice pump the fruit juice in the described fruit juice bucket is drawn in the dissolving bucket via described suction tube and discharge nozzle;
Step S4: described main frame is measured to fruit juice by weighing unit and extracts weight, and when described fruit juice extraction weight reached predetermined weight, the described fruit juice pump of described host computer control quit work.
Wherein, also comprise before the described step S1:
A plurality of fruit juice buckets that inspissated juice is housed are positioned on the weighing platform of mainframe, open bung and the packing inside bag of described fruit juice bucket.
Also comprise before the described step S3: by the predetermined weight of the described inspissated juice single extraction of described host setting.
Also comprise after the described step S4:
When fruit juice was extracted and drops to minimum liquid level when described main frame senses described fruit juice bucket by water level sensor in, described host computer control was injected the allotment water of setting weight with the residual fruit juice in the dilution fruit juice bucket in the fruit juice bucket;
Extract the fruit juice after the dilution in the fruit juice bucket by described host-initiated fruit juice pump, when the fruit juice after diluting in the fruit juice bucket is extracted and drops to minimum liquid level, the described suction tube of described host computer control rises and turns in the another fruit juice bucket to be extracted repeating step S1~S4.
Predeterminable range is the minor increment that described suction tube is not touched described fruit juice bucket bottom among the described step S2.
Than prior art, inspissated juice automatic ration extraction system of the present invention and method have following beneficial effect:
1, can precisely quantitatively extract fruit juice automatically, need not manually to dip, weigh, pour into operation, improve production efficiency;
2, the fruit juice amount of taking is controlled automatically, data are preserved and download function, has ensured the quality of fruit juice product;
3, by the fruit juice pump inspissated juice is delivered directly to dissolving bucket, has reduced in the fruit juice extraction process pollution section and saved the time;
4, the fruit juice throw of pump can reach more than 15 meters, has reduced fruit juice and empty bucket handling process;
5, the inspissated juice course of conveying is finished in single pipeline, has made things convenient for the cleaning of pipeline;
6, can dilute and extract the interior residual fruit juice of fruit juice bucket automatically, reduce the fruit juice loss, reduce productive costs;
7, control housing and main frame split design makes things convenient for control operation.
To sum up, inspissated juice automatic ration extraction system of the present invention and method have realized precisely quantitatively extracting automatically fruit juice, have reduced pollution section and fruit juice loss in the fruit juice extraction, have improved production efficiency, have reduced productive costs.
Here description of the invention and application is illustrative, is not to want with scope restriction of the present invention in the above-described embodiments.Here the distortion of disclosed embodiment and change is possible, and the various parts of the replacement of embodiment and equivalence are known for those those of ordinary skill in the art.Those skilled in the art are noted that under the situation that does not break away from spirit of the present invention or essential characteristic, and the present invention can be with other form, structure, layout, ratio, and realize with other assembly, material and parts.Under the situation that does not break away from the scope of the invention and spirit, can carry out other distortion and change to disclosed embodiment here.

Claims (10)

1. inspissated juice automatic ration extraction system, it is characterized in that, comprise mainframe and be located at the electrical control cabinet of described mainframe one side, described mainframe is provided with the main frame that is electrically connected on described electrical control cabinet, weighing unit, lifting mechanism and fruit juice pump, described weighing platform is provided with a plurality of fruit juice buckets that inspissated juice is housed, described lifting mechanism is connected with for the suction tube that extracts inspissated juice in the described fruit juice bucket, described fruit juice pump one end is communicated in described suction tube by described lifting mechanism, the other end is communicated in the dissolving bucket by discharge nozzle, described main frame receives described electrical control cabinet control signal, the control lifting mechanism drives suction tube and stretches in the fruit juice bucket, and by the fruit juice pump inspissated juice in the fruit juice bucket is drawn in the dissolving bucket by described suction tube and discharge nozzle by predetermined weight successively, when the fruit juice that described main frame is measured to described fruit juice bucket by described weighing unit extracts weight and reaches predetermined weight, control described fruit juice pump and quit work.
2. inspissated juice automatic ration extraction system according to claim 1, it is characterized in that described lifting mechanism comprises the lifting column of being located on the described mainframe, the connecting tube that is vertically connected at described lifting column and is used for driving the lift motor that described lifting column rises or descends.
3. inspissated juice automatic ration extraction system according to claim 1, it is characterized in that, also be provided with the inductor that is connected in main frame on the described weighing unit, but whether the described suction tube of this inductor sensing touches the bottom of fruit juice bucket in stretching into described fruit juice bucket the time.
4. inspissated juice automatic ration extraction system according to claim 2, it is characterized in that, described connecting tube is provided with a rotary seat that can rotate relative to the connecting tube horizontal direction towards an end of described fruit juice bucket, described rotary seat is connected in described suction tube, described rotary seat also is connected with one can cushion flexible pipe with the rotation that rotary seat rotates, the described connecting tube other end is provided with lifting buffering flexible pipe, this rotation buffering flexible pipe one end is communicated in suction tube, the other end is communicated in an end of described lifting buffering flexible pipe, and the other end of described lifting buffering flexible pipe is connected in the fruit juice pump.
5. inspissated juice automatic ration extraction system according to claim 4 is characterized in that, described suction tube comprises the level pipe that is fixedly connected on described this rotary seat and can pull down the vertical son pipe that is connected in the sub-pipe of described level.
6. inspissated juice automatic ration extraction system according to claim 5, it is characterized in that, described vertical sub-pipe is provided with the anti-blocking ring of circular ring type towards the end of fruit juice bucket, described vertical sub-pipe is provided with fruit juice side draught entrance above near described anti-blocking ring, described fruit juice side draught entrance is managed circumferential hoop around distribution along described vertical son.
7. inspissated juice automatic ration extraction system according to claim 6 is characterized in that, described vertical sub-pipe is provided with for preventing that fruit juice from flowing backward to the boiler check valve of fruit juice bucket in described fruit juice side draught entrance top.
8. inspissated juice automatic ration extraction system according to claim 1, it is characterized in that, also be provided with the water level sensor that is connected in main frame on the described weighing unit, also be provided with the dilution water interface for the residual fruit juice of dilution on the vertical sub-pipe of described suction tube, when fruit juice was extracted and drops to default minimum liquid level in described water level sensor senses described fruit juice bucket, described main frame injected the allotment water of setting weight in the fruit juice bucket by described dilution water interface.
9. an inspissated juice automatic ration abstracting method is characterized in that, may further comprise the steps:
Step S1: rotate relative to the fruit juice bucket by the host computer control suction tube, make described suction tube be positioned to wait to extract fruit juice the fruit juice bucket directly over;
Step S2: in described fruit juice bucket, descend by described host computer control suction tube, when described main frame is sensed described suction tube and is touched the bottom of fruit juice bucket by inductor, control the distance that described suction tube rises to described suction tube and described fruit juice bucket bottom and reach predeterminable range, described predeterminable range is the minor increment that described suction tube is not touched described fruit juice bucket bottom;
Step S3: by described host-initiated fruit juice pump, by described fruit juice pump the fruit juice in the described fruit juice bucket is drawn in the dissolving bucket via described suction tube and discharge nozzle;
Step S4: described main frame is measured to fruit juice by weighing unit and extracts weight, and when described fruit juice extraction weight reached predetermined weight, the described fruit juice pump of described host computer control quit work.
10. inspissated juice automatic ration abstracting method according to claim 9 is characterized in that, also comprises after the described step S4:
When fruit juice was extracted and drops to minimum liquid level when described main frame senses described fruit juice bucket by water level sensor in, described host computer control was injected the allotment water of setting weight with the residual fruit juice in the dilution fruit juice bucket in the fruit juice bucket;
Extract the fruit juice after the dilution in the fruit juice bucket by described host-initiated fruit juice pump, when the fruit juice after diluting in the fruit juice bucket is extracted and drops to minimum liquid level, the described suction tube of described host computer control rises and turns in the another fruit juice bucket to be extracted repeating step S1~S4.
CN2013102404749A 2013-06-18 2013-06-18 System and method for automatically and quantitatively extracting concentrated juice Pending CN103342330A (en)

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CN108483385A (en) * 2018-05-22 2018-09-04 北京威浦实信科技有限公司 A kind of extraction system
CN108609572A (en) * 2018-03-14 2018-10-02 李贺敏 A kind of automobile production oil filling equipment that can avoid polluting
CN109336044A (en) * 2018-09-12 2019-02-15 中粮可口可乐饮料(天津)有限公司 A kind of liquid material automatic charging, cleaning all-in-one machine
CN112998229B (en) * 2021-02-07 2023-05-05 重庆渝玫食品有限公司 Garlic soaking process and automatic filling system thereof

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CN85103333A (en) * 1985-05-13 1986-11-12 喷射器公司 Self-fill system
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CN105152109A (en) * 2015-06-10 2015-12-16 无锡菲兰爱尔空气质量技术有限公司 Reagent injection instrument
CN106082096A (en) * 2016-06-17 2016-11-09 北京首农畜牧发展有限公司 Automatically dress milk device and milk car
CN108609572A (en) * 2018-03-14 2018-10-02 李贺敏 A kind of automobile production oil filling equipment that can avoid polluting
CN108483385A (en) * 2018-05-22 2018-09-04 北京威浦实信科技有限公司 A kind of extraction system
CN109336044A (en) * 2018-09-12 2019-02-15 中粮可口可乐饮料(天津)有限公司 A kind of liquid material automatic charging, cleaning all-in-one machine
CN112998229B (en) * 2021-02-07 2023-05-05 重庆渝玫食品有限公司 Garlic soaking process and automatic filling system thereof

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Application publication date: 20131009