CN103342235B - Former cigarette tobacco bale automatic basket loading system - Google Patents
Former cigarette tobacco bale automatic basket loading system Download PDFInfo
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- CN103342235B CN103342235B CN201310303932.9A CN201310303932A CN103342235B CN 103342235 B CN103342235 B CN 103342235B CN 201310303932 A CN201310303932 A CN 201310303932A CN 103342235 B CN103342235 B CN 103342235B
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- tobacco bale
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Abstract
The invention discloses a kind of former cigarette tobacco bale automatic basket loading system, comprise tobacco bale transport portion, auto part to basket, be provided with tobacco bale shaping between tobacco bale transport portion and auto part to basket and fill basket part, the bottom of tobacco bale shaping dress basket part is provided with cigarette basket transport portion, and the middle part of tobacco bale transport portion is provided with to meet an urgent need unloads bag passage.Can realize the automatic stacking dress basket function of former cigarette tobacco bale, achieve automatically to basket function, efficiency is high, degree of automation is high, saving is artificial, reduce labour power, and former cigarette tobacco bale does not significantly overturn movement, what decrease former cigarette makes broken mistake.
Description
Technical field
The present invention relates to the former cigarette loading device of redrying enterprise, be specifically related to a kind of former cigarette tobacco bale automatic basket loading system.
Background technology
At present, the former cigarette warehouse-in pattern of tobacco redrying enterprise comparatively tradition, conservative, takes manually to be piled up in cigarette basket by the former cigarette tobacco bale unloaded more, then by fork truck, the cigarette basket filled is transported to storehouse and deposits.
Scheme and the shortcoming thereof of links employing in prior art are as follows respectively:
The mode of people's frock basket: need the manpower of at substantial (often fill one basket of former cigarette and about need 2 ~ 4 people), comparatively require great effort owing to carrying a tobacco bale wrapping about 50KG, there will be some former cigarette tobacco leaves in handling process unavoidably and make broken, cause the partial loss of every Bao Yuanyan.
Summary of the invention
The object of this invention is to provide that a kind of efficiency is high, degree of automation is high, save artificial, former cigarette loses few former cigarette tobacco bale automatic basket loading system.
The object of the invention is to be achieved through the following technical solutions:
Former cigarette tobacco bale automatic basket loading system of the present invention, comprise tobacco bale transport portion, auto part to basket, be provided with tobacco bale shaping between described tobacco bale transport portion and auto part to basket and fill basket part, the bottom of described tobacco bale shaping dress basket part is provided with cigarette basket transport portion, and the middle part of described tobacco bale transport portion is provided with to meet an urgent need unloads bag passage.
As seen from the above technical solution provided by the invention: former cigarette tobacco bale automatic basket loading system of the present invention, owing to comprising tobacco bale transport portion, auto part to basket, be provided with tobacco bale shaping between tobacco bale transport portion and auto part to basket and fill basket part, the bottom of tobacco bale shaping dress basket part is provided with cigarette basket transport portion, the middle part of tobacco bale transport portion is provided with to meet an urgent need unloads bag passage, efficiency is high, degree of automation is high, saving is artificial, reduce human body labour power, and former cigarette tobacco bale does not significantly overturn movement, what which reduce former cigarette makes broken mistake.
Accompanying drawing explanation
The structural representation of the former cigarette tobacco bale automatic basket loading system that Fig. 1 provides for the specific embodiment of the invention;
Fig. 2 is the structural representation of tobacco bale transport portion in the specific embodiment of the invention;
Fig. 3 is the structural representation of tobacco bale shaping dress basket part in the specific embodiment of the invention;
Fig. 4 is the structural representation of auto part to basket in the specific embodiment of the invention;
Fig. 5 is the structural representation sending basket trolley body in the specific embodiment of the invention;
Fig. 6 is the structural representation that in the specific embodiment of the invention, tobacco bale fills cigarette basket.
In figure:
1, tobacco bale transport portion, 2, emergent unload bag passage, 3, tobacco bale shaping dress basket part, 4, cigarette basket transport portion, 5, auto part to basket, 6, electrical control cubicles;
7, slope belt conveyor, 8, buffering roller-way, 9, flight conveyor, 10, bumper turn-up mechanism, 11, platform;
12, tobacco bale reshaping device, 13, cigarette package basket mechanism, 14, bundling mechanism, 15, gear turn-up mechanism, 16, cigarette basket lifting mechanism;
17, automatic Xie Kuang mechanism, 18, send a basket trolley body;
19, Song Kuang carrier bar mechanism, 20, dolly actuating unit, 21, auxiliaryly unload a basket chain;
22, former cigarette tobacco bale, 23, cigarette basket.
Detailed description of the invention
The present invention is described in further detail below.
The present invention's former cigarette tobacco bale automatic basket loading system, its preferably detailed description of the invention be:
Comprise tobacco bale transport portion, auto part to basket, be provided with tobacco bale shaping between described tobacco bale transport portion and auto part to basket and fill basket part, the bottom of described tobacco bale shaping dress basket part is provided with cigarette basket transport portion, and the middle part of described tobacco bale transport portion is provided with to meet an urgent need unloads bag passage.
Described tobacco bale transport portion comprise be connected successively slope belt conveyor, buffering roller-way, flight conveyor, be provided with bumper turn-up mechanism between described buffering roller-way and flight conveyor, the bottom of described buffering roller-way is provided with platform.
Described buffering roller-way is smooth roll transfer roller, and described bumper turn-up mechanism comprises cylinder driver and shift fork baffle plate.
Described tobacco bale shaping dress basket part comprises tobacco bale reshaping device and the cigarette package basket mechanism of close described tobacco bale transport portion, also comprise the bundling mechanism near described auto part to basket and cigarette basket lifting mechanism, between described cigarette package basket mechanism and described cigarette basket lifting mechanism, be provided with gear turn-up mechanism.
Described tobacco bale reshaping device and described cigarette package basket mechanism include motor driver and linear guide, it is dull and stereotyped that described bundling mechanism comprises cylinder driver, linear guide and tobacco bale, described gear turn-up mechanism comprises cylinder driver and shift fork baffle plate, and described cigarette basket lifting mechanism comprises servo motor driving device, sprocket wheel chain structure, cylinder driver and rotation shift fork.
Described auto part to basket comprises automatic Xie Kuang mechanism and send a basket trolley body, described in send the bottom of basket trolley body to be located on guide rail.
Described automatic Xie Kuang mechanism comprises servo motor driving device, sprocket wheel chain structure, cylinder driver and rotation shift fork.
The described basket trolley body that send comprises Song Kuang carrier bar mechanism, dolly actuating unit, auxiliary unloads a basket chain.
This system also comprises electrical control cubicles and computing machine.
Specific embodiment:
As shown in Figure 1, comprise tobacco bale transport portion, meet an urgent need and unload bag passage, tobacco bale shaping dress basket part, cigarette basket transport portion, auto part to basket, electrical control cubicles etc.
As shown in Figure 2, tobacco bale transport portion comprises slope belt conveyor, buffering roller-way, flight conveyor, bumper turn-up mechanism, platform etc., described slope belt conveyor is common straw cord transmission, described buffering roller-way is smooth roll transfer roller, described bumper turn-up mechanism is made up of cylinder driver and shift fork baffle plate, and described flight conveyor is common flight conveyor.
As shown in Figure 3, described tobacco bale shaping dress basket part comprises tobacco bale reshaping device, cigarette package basket mechanism, bundling mechanism, gear turn-up mechanism, cigarette basket lifting mechanism etc.Described tobacco bale reshaping device is made up of motor driver and linear guide, described cigarette package basket mechanism is made up of motor driver and linear guide, described bundling mechanism is made up of cylinder driver, linear guide and tobacco bale flat board, described gear turn-up mechanism is made up of cylinder driver and shift fork baffle plate, and described cigarette basket lifting mechanism is made up of servo motor driving device, sprocket wheel chain structure, cylinder driver and rotation shift fork.
As shown in Figure 4, described auto part to basket comprises automatic Xie Kuang mechanism and send basket trolley body etc., and described automatic Xie Kuang mechanism is made up of servo motor driving device, sprocket wheel chain structure, cylinder driver and rotation shift fork.
As shown in Figure 5, send a basket trolley body to comprise Song Kuang carrier bar mechanism, dolly actuating unit described in, assist and unload basket chain etc.Send a basket trolley body to divide two-layer, lower floor is transverse moving mechanism, is made up of (see Fig. 4) motor driver and guide rail; Upper strata is longitudinal moving mechanism, drives two row carrier bars to move by motor power mechanism, and longitudinal moving mechanism also has assist and unload a basket chain, its power is the dynamical axis being received longitudinal moving mechanism by chain.
As shown in Figure 6, for tobacco bale fills the structural representation of cigarette basket.
Native system also comprises computing machine, and described tobacco bale transport portion, tobacco bale shaping dress basket part, auto part to basket, cigarette basket transport portion, pneumatic actuating device, motor driver etc. are electrically connected with described computing machine respectively.
The principle of work of specific embodiment is:
Fig. 4 is that first fork truck workman drives fork truck, and the empty cigarette basket be stacked together 6 ~ 10 is put into send on the upper strata carrier bar of basket trolley body and (four of cigarette basket legs is dropped on carrier bar) automatically to the initial condition of basket.Then the position that shift fork will move upward to from bottom to top between several first cigarette basket and second cigarette basket is rotated, then rotate shift fork to open, and hold second layer cigarette basket upward movement 200mm, then Song Kuang dolly lower floor actuating unit starts, and send basket dolly to stop along guide rail movement to cigarette basket transport portion opposite position.Folding cigarette basket is opened by workman, send the upper strata carrier bar actuating unit of basket trolley body to start, and is with dynamic auxiliary to unload a basket chain movement, be transported to by cigarette basket on cigarette basket transport portion, complete automatically to basket function.Finally send basket dolly will move to initial position to wait for next time to basket.
The cigarette basket sending basket trolley body to send here is transported in the cigarette basket lifting mechanism in tobacco bale shaping dress basket part by Yan Kuang delivery section branch.Rotation shift fork is opened, and servomotor starts makes shift fork upward movement, and shift fork will be held cigarette basket and move upward to specified altitude assignment.Meanwhile former cigarette tobacco bale will continuously move in buffering roller-way along with slope belt conveyor, former cigarette tobacco bale is subject to bumper turn-up mechanism to be stopped, after bumper turn-up mechanism rear stops to deposit two Bao Yuanyan at every turn, bumper wrapper sheet declines, tobacco bale enters in flight conveyor, now tobacco bale reshaping device brings into operation and is pushed in cigarette package basket mechanism by two Bao Yuanyan on flight conveyor, then to return and two Bao Yuanyan entered next time on flight conveyor are pushed in cigarette package basket mechanism, and the former cigarette overall width of 4 bag side by side is between two expressed to 1300mm (make the tobacco bale overall width after shaping be less than cigarette basket width facilitate follow-up tobacco bale to be sent in cigarette basket).Complete the shaping campaign of tobacco bale.
Now, cigarette package basket mechanism brings into operation and is pushed in cigarette basket by the tobacco bale of extruding, at this moment keeps off turn-up mechanism and runs, and gear wrapper sheet declines, and block tobacco bale, cigarette package basket mechanism returns, and former like this cigarette tobacco bale has been blocked in cigarette basket.Then bundling mechanism runs, and cylinder promotes pressure wrapper sheet and presses down, and is flattened by the tobacco bale in cigarette basket.Cigarette basket lifting mechanism is held cigarette basket and is moved downward 400mm.Complete the 1st layer of former cigarette dress basket (completing 4 bag former cigarette dress basket).
Tobacco bale reshaping device repeats above-mentioned motion and is pushed in cigarette package basket mechanism by two Bao Yuanyan on flight conveyor subsequently, then to return and two Bao Yuanyan entered next time on flight conveyor are pushed in cigarette package basket mechanism, and the former cigarette overall width of 4 bag is side by side expressed to 1300mm, the tobacco bale of extruding is pushed in cigarette basket by cigarette package basket mechanism, at this moment keep off turn-up mechanism to run, gear wrapper sheet declines, and blocks tobacco bale, cigarette package basket mechanism returns, and former cigarette tobacco bale has been blocked in cigarette basket.Cigarette basket lifting mechanism is held cigarette basket and is moved downward 400mm.Complete the second layer former cigarette dress basket.
Circulation like this, completes four layers of former cigarette dress basket, will fill one basket of former cigarette.At this moment cigarette basket lifting mechanism will drop on cigarette basket transport portion under the cigarette basket filling former cigarette, and rotate shift fork and close, cigarette basket transports out by cigarette basket transport portion, waits for that the cigarette basket filled is sent in storehouse by fork truck.Now complete once automatically to basket and former cigarette automatic basket loading.As above-mentioned run action has circulated next former cigarette dress basket.
Below main element each in specific embodiment is described respectively:
Slope belt conveyor: according to the information of the former cigarette tobacco bale in scene, slope connecting gear transmission bandwidth 1100mm.Belt conveyor is straw cord.
Buffering roller-way: for reducing to adopt bachelor with the friction of tobacco bale.
Flight conveyor: adopt flight conveyor, the rope made of hemp that former cigarette tobacco bale can not be caused to be scattered in next step tobacco bale reforming process is like this wound on equipment.
Tobacco bale reshaping device: adopt motor power device can by 4 bag tobacco bale width squeezing shapings side by side between two to 1300mm.
Cigarette package basket mechanism: adopting motor power device and guide rod to lead can tobacco bale is steady, fast speed feeding cigarette basket.
Cigarette basket lifting mechanism: adopt servomotor engine installation, exactly cigarette basket can be elevated to assigned address.
In specific embodiment, buffering roll segments devises to meet an urgent need and unloads bag passage: it acts on is when filling basket equipment and breaking down, and can use meets an urgent need unloads bag passage derives former cigarette tobacco bale, would not have influence on on-the-spot normally production when there is breakdown of equipment like this.
The effect that the present invention obtains is:
Save manual labor, achieve tobacco bale and automatically to frame up function, decrease former cigarette and make the functions such as broken, former cigarette loss.Multiple vacant cigarette frame can be realized deposit, realize, automatically to basket function (save fork truck transport empty basket one by one carry out former cigarette dress basket), substantially increasing work efficiency.Former cigarette tobacco bale completes the automatic basket loading of former cigarette tobacco bale through cigarette packet conveyor structure by tobacco bale shaping Zhuan Kuang mechanism.The realization of whole dress basket function only needs one man operation (the folding cigarette basket of automatically coming to the conveying of basket mechanism is opened) to carry out former cigarette dress basket, achieves the object of less manpower, low labour intensity.In addition because tobacco bale in whole former cigarette automatic basket loading process does not drag through workman, drags, the carrying compared with big-movement such as to shoulder, therefore former cigarette make broken smaller, greatly reduce the loss of former cigarette.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (6)
1. a former cigarette tobacco bale automatic basket loading system, it is characterized in that, comprise tobacco bale transport portion, auto part to basket, be provided with tobacco bale shaping between described tobacco bale transport portion and auto part to basket and fill basket part, the bottom of described tobacco bale shaping dress basket part is provided with cigarette basket transport portion, and the middle part of described tobacco bale transport portion is provided with to meet an urgent need unloads bag passage;
Described auto part to basket comprises automatic Xie Kuang mechanism and send a basket trolley body, described in send the bottom of basket trolley body to be located on guide rail;
Described automatic Xie Kuang mechanism comprises servo motor driving device, sprocket wheel chain structure, cylinder driver and rotation shift fork;
The described basket trolley body that send comprises Song Kuang carrier bar mechanism, dolly actuating unit, auxiliary unloads a basket chain;
Automatically give basket at initial condition, first fork truck workman drives fork truck, send on the upper strata carrier bar of basket trolley body described in the empty cigarette basket be stacked together 6 ~ 10 is put into, four of cigarette basket legs are made to drop on carrier bar, then the position that will move upward to from bottom to top between several first cigarette basket and second cigarette basket of described rotation shift fork, then described rotation shift fork is opened, and hold second layer cigarette basket upward movement 200mm, then lower floor's actuating unit of basket trolley body is sent to start described in, basket trolley body is sent to stop along described guide rail movement to described cigarette basket transport portion opposite position, folding cigarette basket is opened by workman, the described upper strata carrier bar actuating unit of basket trolley body that send starts, and be with dynamic auxiliary to unload a basket chain movement, cigarette basket is transported on described cigarette basket transport portion, complete automatically to basket function, send basket trolley body will move to initial position described in last to wait for next time to basket.
2. former cigarette tobacco bale automatic basket loading system according to claim 1, it is characterized in that, described tobacco bale transport portion comprise be connected successively slope belt conveyor, buffering roller-way, flight conveyor, be provided with bumper turn-up mechanism between described buffering roller-way and flight conveyor, the bottom of described buffering roller-way is provided with platform.
3. former cigarette tobacco bale automatic basket loading system according to claim 2, it is characterized in that, described buffering roller-way is smooth roll transfer roller, and described bumper turn-up mechanism comprises cylinder driver and shift fork baffle plate.
4. former cigarette tobacco bale automatic basket loading system according to claim 1, it is characterized in that, described tobacco bale shaping dress basket part comprises tobacco bale reshaping device and the cigarette package basket mechanism of close described tobacco bale transport portion, also comprise the bundling mechanism near described auto part to basket and cigarette basket lifting mechanism, between described cigarette package basket mechanism and described cigarette basket lifting mechanism, be provided with gear turn-up mechanism.
5. former cigarette tobacco bale automatic basket loading system according to claim 4, it is characterized in that, described tobacco bale reshaping device and described cigarette package basket mechanism include motor driver and linear guide, it is dull and stereotyped that described bundling mechanism comprises cylinder driver, linear guide and tobacco bale, described gear turn-up mechanism comprises cylinder driver and shift fork baffle plate, and described cigarette basket lifting mechanism comprises servo motor driving device, sprocket wheel chain structure, cylinder driver and rotation shift fork.
6. the former cigarette tobacco bale automatic basket loading system according to any one of claim 1 to 5, it is characterized in that, this system also comprises electrical control cubicles and computing machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310303932.9A CN103342235B (en) | 2013-07-18 | 2013-07-18 | Former cigarette tobacco bale automatic basket loading system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310303932.9A CN103342235B (en) | 2013-07-18 | 2013-07-18 | Former cigarette tobacco bale automatic basket loading system |
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| CN103342235A CN103342235A (en) | 2013-10-09 |
| CN103342235B true CN103342235B (en) | 2016-02-03 |
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| CN111196502B (en) * | 2018-11-20 | 2021-09-28 | 中建材创新科技研究院有限公司 | Stacking method of automatic stacker crane |
| CN110816937B (en) * | 2019-10-28 | 2023-09-15 | 浙江治丞科技股份有限公司 | Automatic packing device of intelligent cigarette case |
| CN110979819B (en) * | 2019-11-29 | 2024-06-07 | 华腾地毯有限公司 | Automatic packing assembly line is used in carpet processing |
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| CN103342235A (en) | 2013-10-09 |
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Effective date of registration: 20200721 Address after: 100061 Beijing city Dongcheng District guangqumenwai south street leading international center 1-1-2202 Co-patentee after: CHINA TOBACCO HUNAN INDUSTRIAL Co.,Ltd. Patentee after: BEIJING ZIDONG TECHNOLOGY Co.,Ltd. Address before: 100061 Beijing city Dongcheng District guangqumenwai south street leading international center 1-1-2202 Patentee before: BEIJING ZIDONG TECHNOLOGY Co.,Ltd. |