CN103340353A - Instant highland barley flour processing technology - Google Patents
Instant highland barley flour processing technology Download PDFInfo
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- CN103340353A CN103340353A CN2013103298323A CN201310329832A CN103340353A CN 103340353 A CN103340353 A CN 103340353A CN 2013103298323 A CN2013103298323 A CN 2013103298323A CN 201310329832 A CN201310329832 A CN 201310329832A CN 103340353 A CN103340353 A CN 103340353A
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Abstract
The invention provides an instant highland barley flour processing technology. The instant highland barley flour processing technology comprises processes such as raw material impurity removing, peeling, highland barley bran microwave crushing, once highland barley endosperm particle fermenting, twice highland barley endosperm particle enzymolysis treating, extrusion expanding, dry crushing, mixed packaging and the like. The instant highland barley flour processing technology is simple, convenient and practicable, and the instant highland barley flour has a good taste and can be easily digested and absorbed by human bodies.
Description
Technical field
The present invention relates to food processing field, relate more specifically to a kind of processing technology of highland barley fast food powder.
Background technology
Highland barley is a kind of important plateau cereal crops, in the area of height above sea level more than 4500 meters, is unique crop that can normal mature.Being rich in beta glucan in the highland barley, possessing the characteristic of high protein, high in soluble fiber element, homovitamin and low fat, low sugar, is the good merchantable brand in the cereal.Highland barley is the highest crop of beta glucan content in the wheat crops in the world, and average content is 6.57%, is 50 times of wheat, has gut purge, regulates blood sugar, reduces cholesterol, improves effect such as immunity.The total dietary fiber content of highland barley is big by 16%, is 24 times of wheat, has the good effects of gut purge defaecation, removing vivotoxin.Its protein average content is 11.31%, crude fat content is 2.13%.Contain thiamine 0.32mg, riboflavin 0.21mg, niacin 3.6mg, vitamin E 0.25mg in every 100g highland barley flour, growing promoting health has positive effect.The selenium element that is rich in the highland barley is the trace element of needed by human, and is the cancer-resisting element of the present unique identification of the United Nations's health organization.Also contain lecithin, cephalin of oleic acid, linoleic acid, leukotrienes, d-α-tocotrienols and the brain tonic of norcholesterol effect etc. in the highland barley.Put down in writing according to supplement to the Herbal: highland barley, wide in the therapeutic method to keep the adverse qi flowing downward, strong lean power, dehumidifying sweating, antidiarrheal.Tibetan medicine's ancient books and records " brilliant pearl book on Chinese herbal medicine " more highland barley as a kind of important drugs, be used for the treatment of multiple disease.
Highland barley is the Tibetan area people's main food, be mainly used in the brew barley wine and make zanba, roasted qingke barley flour, but the zanba, roasted qingke barley flour coarse mouthfeel that conventional method is made is difficult for being absorbed by human consumption.From the angle of nutrition, the traditional fabrication method is destroyed seriously the nutritional labeling of highland barley, has reduced health care and the medical value of highland barley.
Summary of the invention
At the problems referred to above, the invention provides a kind of processing technology of producing easy digestion, highland barley fast food powder that mouthfeel is good.
The processing technology of a kind of highland barley fast food powder of the present invention may further comprise the steps:
Step 1, impurity removing
For example choose dry nothing and go mouldy, the superior in quality highland barley of no odor smell is removed weeds, shell, silt, stone, metal impurities in the raw material, obtains clean raw material.
Step 2, peeling are handled
The described raw material that step 1 is made adds for example 30 ℃-40 ℃ warm water, and amount of water is the 10%-20% of described raw material weight for example, leaves standstill 12h after stirring, and carries out wheat wetting.Drop into the described raw material behind the wheat wetting for example that FBPY type wheat shelling machine carries out peeling, get highland barley bran and highland barley endosperm grain.
Step 3, the described highland barley bran Microwave Treatment that step 2 is made.The parameter of Microwave Treatment technology is power 300～350W, and the time is 3-5min, is cooled to below 40 ℃.Microwave Treatment can reduce loss of nutrient substances in the naked wheat bran of described green grass or young crops, improves its mouthfeel simultaneously.
Step 4, the fermentation of highland barley endosperm grain
Described highland barley endosperm grain with step 2 makes adds pure water and yeast, fermentation 10-30min.Fermentation temperature for example is 20 ℃-30 ℃.For example 100 parts of described highland barley endosperm grains add for example 30-50 part pure water and for example 1-5 part yeast.After described highland barley endosperm grain adding yeast ferments in advance, improve the Protein content such as lysine in the described green grass or young crops endosperm grain, more be conducive to digesting and assimilating of human body.
Step 5, highland barley endosperm grain primary enzymolysis
The described highland barley endosperm grain that step 4 is made adds AMS, and the enzymolysis first time is carried out in the water-bath heating, and bath temperature is 40 ℃-60 ℃, and the time is 10-20min.The consumption of described AMS for example is 6-20 μ/g, and the water content of described highland barley endosperm grain for example is 30%-50%.Add AMS, by can degrade amylose in the described highland barley endosperm grain of the effect of AMS, make it more be conducive to digesting and assimilating of human body.
Step 6, highland barley endosperm grain be enzymolysis for the second time
The described highland barley endosperm grain that step 5 is made is cooled to 30 ℃-60 ℃, adds pectase, the 3-4h that ferments, 30 ℃-50 ℃ of fermentation temperatures.Described highland barley endosperm grain water content for example is 20%-40%.Pectase can be removed the composition that is difficult for absorption in the described highland barley endosperm grain, is beneficial to the stripping of β-levulan in the described highland barley endosperm grain, improves nutritive value, is more conducive to absorption of human body.
Step 7, extrusion
The described highland barley endosperm grain that step 6 is made is dried to water content below 20%, drops into extrusion in the extruder;
Step 8, drying and crushing
The described highland barley bran that step 3 is made is broken into the blue or green wheat bran ultra micro powder of 200-800 purpose via for example ultramicro grinding equipment of YWJ series turbine type pulverizer.Described highland barley bran is carried out obviously having improved after the ultramicro grinding mouthfeel of the goods that comprise described highland barley bran.Described highland barley endosperm grain drying with step 7 makes for example adopts the Universalpulverizer group to be broken into 60～100 purpose highland barley flours afterwards.
Step 9, described highland barley bran ultra micro powder and described highland barley flour that step 8 is made mix, and add food ingredient for example salt or glucose simultaneously, and food additives are konjac glucomannan for example, and nutrition fortifier is calcium gluconae etc. for example.Carry out the branch packing at last, packing specification for example is the 30-50g/ bag.
Preferably, described step 9 can add food additives, food ingredient and nutrition fortifier when mixing described highland barley ultra micro powder.
Preferably, in the described step 4, the weight proportion of described highland barley endosperm grain, pure water and yeast is: 2-5:1-2:0.01-0.05.
Preferably, in the described step 5, the consumption of described AMS is 6-2O μ/g, and the water content of described highland barley endosperm grain is 30%-50%.
Preferably, in the described step 6, the consumption of described pectase is 0.5-1g/kg, and described highland barley endosperm grain water content is 20%-40%.
Preferably, described peeling machine is FBPY type wheat shelling machine.
Preferably, described ultramicro grinding equipment is YWJ series turbine type pulverizer.
Preferably, described extruder is twin-screw extruder.
Preferably, described food additives comprise: konjac glucomannan, monoglyceride or carragheen.
Preferably, described food ingredient comprises: one or several in starch, wheat flour, glucose and the salt.
Preferably, described nutrition fortifier comprises: strengthen amino acid, trace element or vitamin etc.
In one embodiment of the present of invention, the processing technology of described highland barley fast food powder may further comprise the steps:
Step 1, impurity removing
Choose dry nothing and go mouldy, the superior in quality highland barley of no odor smell is removed weeds, shell, silt, stone, metal impurities in the raw material, obtains clean raw material.
Step 2, peeling place are buried
The described raw material that step 1 is made adds for example 30 ℃-35 ℃ warm water, and amount of water is the 10%-20% of described raw material weight for example, leaves standstill 12h after stirring, and carries out wheat wetting.Drop into the described raw material behind the wheat wetting for example that FBPY type wheat shelling machine carries out peeling, get highland barley bran and highland barley endosperm grain.
Step 3, the described highland barley bran Microwave Treatment that step 2 is made.The parameter of Microwave Treatment technology is power 300～350W, and the time is 3-5min, is cooled to below 40 ℃.Microwave Treatment can reduce loss of nutrient substances in the described highland barley bran, improves its mouthfeel simultaneously.
Step 4, the fermentation of highland barley endosperm grain
Described green grass or young crops endosperm grain with step 2 makes adds pure water and yeast, fermentation 10-30min.Fermentation temperature for example is 20 ℃-30 ℃.For example 100 parts of described highland barley endosperm grains add for example 30-50 part pure water and for example 1-5 part yeast.
Step 5, highland barley endosperm grain primary enzymolysis
The described highland barley endosperm grain that step 4 is made adds AMS, and the enzymolysis first time is carried out in the water-bath heating, and bath temperature for example is 40 ℃-5O ℃, and the time for example is 20min.The consumption of described AMS for example is 6 μ/g, and the water content of described highland barley endosperm grain for example is 30%.
Step 6, highland barley endosperm grain be enzymolysis for the second time
The described highland barley endosperm grain that step 5 is made is cooled to for example 35 ℃-40 ℃, adds pectase, and for example 3h that ferments, fermentation temperature for example are 40 ℃.Described highland barley endosperm grain water content for example is 20%-40%.
Step 7, extrusion
The described highland barley endosperm grain that step 6 is made is dried to water content below 20%, drops into extrusion in the extruder.
Step 8, drying and crushing
The described highland barley bran that step 3 is made is broken into 200-800 purpose highland barley bran ultra micro powder via for example ultramicro grinding equipment of YWJ series turbine type pulverizer.Described highland barley bran is carried out obviously having improved after the ultramicro grinding mouthfeel of the goods that comprise described highland barley bran.Described highland barley endosperm grain drying with step 7 makes for example adopts the Universalpulverizer group to be broken into 60～100 purpose highland barley flours afterwards.
Step 9, described highland barley bran ultra micro powder and described highland barley flour that step 8 is made mix, and add food ingredient for example salt or glucose simultaneously, and food additives are konjac glucomannan for example, and nutrition fortifier is calcium gluconae etc. for example.Carry out the branch packing at last, packing specification for example is the 30-50g/ bag.
Highland barley fast food flour producing process method of the present invention is simple, convenient feasible, and described highland barley bran is pulverized behind microwave, has both kept nutritional labeling not run off, and improves its mouthfeel simultaneously.Described highland barley endosperm grain improves its mouthfeel through one time fermentation.Through secondary enzymolysis, decomposed the amylose that is not easy to the human consumption absorption in the described highland barley endosperm grain, and be conducive to the stripping of beneficiating ingredient in the described highland barley endosperm grain.Described highland barley endosperm grain through extrusion has kept its nutritional labeling better, simultaneously, improves mouthfeel, more is conducive to the absorption of human body utilization.
Description of drawings
Fig. 1 shows the flow process schematic block diagram of processing technology of the described highland barley fast food powder of one embodiment of the invention.
The specific embodiment
Specifically describe the processing technology of highland barley fast food powder of the present invention below in conjunction with accompanying drawing.
The processing technology of highland barley fast food powder of the present invention may further comprise the steps:
Embodiment 1,
Step 1, impurity removing
Choose dry nothing and go mouldy, the superior in quality highland barley of no odor smell is removed weeds, shell, silt, stone, metal impurities in the raw material, obtains clean raw material.
Step 2, peeling are handled
The described raw material that step 1 is made adds for example 35 ℃ warm water, and amount of water is 15% of described raw material weight for example, leaves standstill 12h after stirring, and carries out wheat wetting.Drop into the described raw material behind the wheat wetting for example that FBPY type wheat shelling machine carries out peeling, get highland barley bran and highland barley endosperm grain.
Step 3, the described highland barley bran Microwave Treatment that step 2 is made.The parameter of Microwave Treatment technology is power 350W, and the time is 3min, is cooled to below 40 ℃.
Step 4, the fermentation of highland barley endosperm grain
Described highland barley endosperm grain with step 2 makes adds pure water and yeast, and fermentation time for example is 20min, and 100 parts of described highland barley endosperm grains add for example 30 parts of pure water and 1 part of yeast.Fermentation temperature for example is 25 ℃.
Step 5, highland barley endosperm grain primary enzymolysis
The described highland barley endosperm grain that step 4 is made adds AMS, and the enzymolysis first time is carried out in the water-bath heating, and bath temperature for example is 40 ℃, and the time for example is 20min.The consumption of described AMS for example is 6 μ/g, and the water content of described highland barley endosperm grain for example is 30%.
Step 6, highland barley endosperm grain be enzymolysis for the second time
The described highland barley endosperm grain that step 5 is made is cooled to for example 40 ℃, adds pectase, and for example 3h that ferments, fermentation temperature for example are 40 ℃.Described highland barley endosperm grain water content for example is 20%.
Step 7, extrusion
The described highland barley endosperm grain that step 6 is made is dried to water content below 20%, drops into extrusion in the extruder;
Step 8, drying and crushing
The described highland barley bran that step 3 is made is broken into 200 purpose highland barley bran ultra micro powder via for example ultramicro grinding equipment of YWJ series turbine type pulverizer.Described highland barley endosperm grain drying with step 7 makes for example adopts the Universalpulverizer group to be broken into 100 purpose highland barley flours afterwards.
Step 9, described highland barley bran ultra micro powder and described highland barley flour that step 8 is made mix, and add food ingredient for example salt or glucose simultaneously, and food additives are konjac glucomannan for example, and nutrition fortifier is calcium gluconae etc. for example.Carry out the branch packing at last, packing specification for example is 30/ bag.
Embodiment 2,
Step 1, impurity removing
Choose dry nothing and go mouldy, the superior in quality highland barley of no odor smell is removed weeds, shell, silt, stone, metal impurities in the raw material, obtains clean raw material.
Step 2, peeling are handled
The described raw material that step 1 is made adds for example 30 ℃ warm water, and amount of water is 20% of described raw material weight for example, leaves standstill 12h after stirring, and carries out wheat wetting.Drop into the described raw material behind the wheat wetting for example that FBPY type wheat shelling machine carries out peeling, get highland barley bran and highland barley endosperm grain.
Step 3, the described highland barley bran Microwave Treatment that step 2 is made.The parameter of Microwave Treatment technology is power 350W, and the time is 4min, is cooled to below 40 ℃.Microwave Treatment can reduce loss of nutrient substances in the described highland barley bran, improves its mouthfeel simultaneously.
Step 4, the fermentation of highland barley endosperm grain
Described highland barley endosperm grain with step 2 makes adds pure water and yeast, fermentation 20min.Fermentation temperature for example is 25 ℃.For example 100 parts of described highland barley endosperm grains for example add 50 parts of pure water and for example 5 parts of yeast.
Step 5, highland barley endosperm grain primary enzymolysis
The described highland barley endosperm grain that step 4 is made adds AMS, and the enzymolysis first time is carried out in the water-bath heating, and bath temperature for example is 45 ℃, and the time for example is 25min.The consumption of described AMS for example is 10 μ/g, and the water content of described highland barley endosperm grain for example is 30%.
Step 6, highland barley endosperm grain be enzymolysis for the second time
The described highland barley endosperm grain that step 5 is made is cooled to for example 35 ℃, adds pectase, and for example 3h that ferments, fermentation temperature for example are 40 ℃.Described highland barley endosperm grain water content for example is 40%.
Step 7, extrusion
The described highland barley endosperm grain that step 6 is made is dried to water content below 20%, drops into extrusion in the extruder;
Step 8, drying and crushing
The described highland barley bran that step 3 is made is broken into 300 purpose highland barley bran ultra micro powder via for example ultramicro grinding equipment of YWJ series turbine type pulverizer.Described highland barley bran is carried out obviously having improved after the ultramicro grinding mouthfeel of the goods that comprise described highland barley bran.Described highland barley endosperm grain drying with step 7 makes for example adopts the Universalpulverizer group to be broken into 70 purpose highland barley flours afterwards.
Step 9, described highland barley bran ultra micro powder and described highland barley flour that step 8 is made mix, and add food ingredient for example salt or glucose simultaneously, and food additives are konjac glucomannan for example, and nutrition fortifier is calcium gluconae etc. for example.Carry out the branch packing at last, packing specification for example is the 50g/ bag.
Below only be preferred enforcement ten thousand formulas of the present invention, should be pointed out that above-mentioned preferred embodiment should not be considered as limitation of the present invention, protection scope of the present invention should be as the criterion with claim institute restricted portion.For those skilled in the art, without departing from the spirit and scope of the present invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (9)
1. the processing technology of a highland barley fast food powder may further comprise the steps:
Step 1, impurity removing
It is characterized in that, also comprise:
Step 2, peeling are handled
The described raw material that step 1 is made carries out wheat wetting, utilizes peeling machine to carry out peeling then, gets highland barley bran and highland barley endosperm grain;
Bury at step 3, the described highland barley bran microwave place that step 2 is made, and the parameter that technology is buried at the microwave place is power 300～350W, and the time is 3-5min, is cooled to below 40 ℃;
Step 4, the fermentation of highland barley endosperm grain
Described highland barley endosperm grain with step 2 makes adds pure water and yeast, fermentation time 10-30min, 20 ℃-30 ℃ of fermentation temperatures;
Step 5, highland barley endosperm grain primary enzymolysis
The described highland barley endosperm grain that step 4 is made adds AMS, and the enzymolysis first time is carried out in the water-bath heating, and bath temperature is 40 ℃-60 ℃, and the time is 10-20min;
Step 6, highland barley endosperm grain secondary enzymolysis
The described highland barley endosperm grain that step 5 is made is cooled to 30 ℃-60 ℃, adds pectase, and the enzymolysis 2-4h second time is carried out in the water-bath heating, and temperature is 30 ℃-50 ℃;
Step 7, extrusion
The described highland barley endosperm grain that step 6 is made is dried to water content below 20%, drops into extrusion in the extruder;
Step 8, pulverizing
The described highland barley bran that step 3 is made is broken into 200-800 purpose highland barley bran ultra micro powder via ultramicro grinding equipment; Described highland barley endosperm grain drying with step 7 makes is broken into 60～100 purpose highland barley flours through disintegrating apparatus;
Step 9, described highland barley bran ultra micro powder and described highland barley flour that step 8 is made mix, and divide packing.
2. the processing technology of highland barley fast food powder as claimed in claim 1 is characterized in that, described step 9 can add food additives, food ingredient and nutrition fortifier when mixing described highland barley ultra micro powder.
3. the processing technology of highland barley fast food powder as claimed in claim 1 is characterized in that, in the described step 4, the weight proportion of described highland barley endosperm grain, pure water and yeast is: 2-5:1-2:0.01-0.05.
4. the processing technology of highland barley fast food powder as claimed in claim 1 is characterized in that, in the described step 5, the consumption of described AMS is 6-20 μ/g, and the water content of described highland barley endosperm grain is 30%-50%.
5. the processing technology of highland barley fast food powder as claimed in claim 1 is characterized in that, in the described step 6, the consumption of described pectase is 0.5-1g/kg, and described highland barley endosperm grain water content is 20%-40%.
6. the processing technology of highland barley fast food powder as claimed in claim 1 is characterized in that, described peeling machine is FBPY type wheat shelling machine.
7. the processing technology of highland barley fast food powder as claimed in claim 1 is characterized in that, described ultramicro grinding equipment is YWJ series turbine type pulverizer.
8. the processing technology of highland barley fast food powder as claimed in claim 1 is characterized in that, described extruder is twin-screw extruder.
9. the processing technology of highland barley fast food powder as claimed in claim 2 is characterized in that, described food additives comprise: konjac glucomannan, monoglyceride or carragheen; Described food ingredient comprises: one or several in starch, wheat flour, glucose and the salt; Described nutrition fortifier comprises: strengthen amino acid, trace element or vitamin etc.
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