The built-in valve of tandem and fluid level control valve
Technical field
The present invention relates to automatic liquid-level control device, be related specifically to a kind of automatic water compensating valve.
Background technique
People are in life with in producing, all need reservoir, comprise the heat-insulating water tanks of solar water heater, the water tank of central heating system, the water tower of industrial and mining enterprise, fire-water pond and boiler replenishing water case etc., apply automatic liquid-level control device in such devices and carry out moisturizing and can save artificial and prevent water resource waste.When adopting tap water to carry out moisturizing to above-mentioned reservoir, it is convenient and economical that application altitude valve carries out moisturizing.But existing altitude valve is controlled by float valve, and valve plate or spool carry out closing in face of the current of tap water or hydraulic pressure direction, easily cause the close shortcoming of easily leaking that is not closed completely, ball float and connecting rod are arranged in the water tank outside altitude valve, exist and install and use the shortcomings such as inconvenience, easy to failure, working life is short.
Solar energy is a kind of inexhaustible Natural re generation energy, be the clear energy sources that everyone can both share.Current, the mankind, to the utilization of solar energy, make remarkable progress, and particularly in solar water heater field, apply very universal.Domestic solar water heater is made up of vacuum glass tube heat collector and heat-insulating water tanks, usually be all arranged on roof, hot water outlet on heat-insulating water tanks and running water inlet share an interface, be arranged on the bottom of heat-insulating water tanks, the double spilling water outlet of exhaust is arranged at the top of heat-insulating water tanks, when water-refilling operation need be carried out to solar water heater, user is manual unlocking valve at home, tap water just enters into heat-insulating water tanks by the hot water outlet of hot-water line and heat-insulating water tanks bottom, after water in heat-insulating water tanks supplements and meets, just exported by the spilling water on heat-insulating water tanks top and flow out through overflow pipe, after user finds that overflow pipe there are flowing out, valve closing is stopped moisturizing.The shortcoming that such manually-operable exists is: one, lost labor's time; Two, due to the waste of water resources can not be caused by throttle down in time; Three, when moisturizing, user can not use hot water; Four, in a period of time after moisturizing, user does not have hot water to use.
Summary of the invention
The object of the invention is shortcoming and the solution solar water heater automatic makeup water problem that will overcome existing altitude valve, design a kind of easy to install, reliable operation, the closedown tightly built-in valve of tandem that is water-tight and long service life and fluid level control valve, save the time of people, and avoid waste water resource.When solar water heater is applied, exhaust overflow is not established on the top of heat-insulating water tanks, hot water outlet and moisturizing import are separately arranged separately, hot water outlet is arranged on the top of heat-insulating water tanks, and moisturizing import is arranged on the bottom of heat-insulating water tanks opposite side, realizes the instant moisturizing of solar water heater, output hot water and moisturizing do not interfere with each other, when moisturizing, user still normally can use hot water, makes people can use solar water heater more easily.
The built-in valve of a kind of tandem of the present invention, it is characterized in that built-in valve forms primarily of valve seat (102), main valve plate (108) and pressure releasing valve core (111), the front end of built-in valve down, pressure releasing valve core (111) is from bottom to top coaxially connected main valve plate (108) and valve seat (102) by connecting rod (103), wherein, main valve plate (108) is disc structure, and there is manhole at the center of main valve plate (108); Valve seat (102) is circle hood configuration, and the axial centre of valve seat (102) rear end has the slideway (115) of connecting rod; Pressure releasing valve core (111) is cylindrical body or conical structure, connecting rod (103) picks out from the center of cylindrical body or cone rear end, after the manhole of connecting rod (103) on pressure releasing valve core (111) through main valve plate (108) center, then pass by the slideway (115) of valve seat (102) back-end central; The central circular through hole of main valve plate (108) forms pressure release passage (104), the circumferential annular end face of pressure release passage (104) front end forms sealing surface d(112), the annular end face of pressure releasing valve core (111) rear end forms sealing surface c(109), sealing surface d(112) and sealing surface c(109) corresponding matching; The outer annular end face of main valve plate (108) rear end forms sealing surface a(105), have annular end face to form sealing surface b(113 in the wall body of valve seat (102)), sealing surface b(113) and sealing surface a(105) corresponding matching; Sealing surface b(113 at valve seat (102)) after wall body on have current via hole (114), there is assembling interface a(107 the front end of valve seat (102)), assembling interface a(107) be connected on the lower valve body of fluid level control valve.
In the present invention, connecting rod (103) has free gap in the manhole at the center of main valve plate (108); Free gap is had in the slideway (115) of connecting rod (103) valve seat (102) rear end; There is connecting thread (117) rear end of connecting rod (103), and the connecting thread (117) of connecting rod (103) rear end reaches outside slideway (115); Sealing surface a(105 on main valve plate (108)) by rubber cushion a(106) substitute, when by rubber cushion a(106) replacement seal face a(105) time, the ear end face of main valve plate (108) has annular bayonet socket, rubber cushion a(106) be fixed by annular bayonet socket; The annular end face of pressure releasing valve core (111) rear end has snap ring and rubber cushion b(110), rubber cushion b(110) be fixed by snap ring, rubber cushion b(110) and with the sealing surface d(112 of main valve plate (108) front end) corresponding matching; At sealing surface b(113) after current via hole (114) on wall body be more than three.
A kind of fluid level control valve of the present invention, it is characterized in that control valve is primarily of built-in valve (1), upper valve body (2), float (3) and lower valve body (4) composition, wherein, built-in valve (1) is series-mode frame, built-in valve (1) is by valve seat (102), main valve plate (108) and pressure releasing valve core (111) are formed, main valve plate (108) is disc structure, there is manhole at the center of main valve plate (108), the manhole at main valve plate (108) center forms pressure release passage (104), the circumferential annular end face of pressure release passage (104) front end forms sealing surface d(112), the outer annular end face of main valve plate (108) rear end forms sealing surface a(105), valve seat (102) is circle hood configuration, on the rear end of valve seat (102), there is the slideway (115) of connecting rod at center, annular end face is had to form sealing surface b(113 in the wall body of valve seat (102)), at sealing surface b(113) after valve seat wall body on have current via hole (114), there is assembling interface a(107 the front end of valve seat (102)), pressure releasing valve core (111) is cylindrical body or conical structure, the center of cylindrical body or cone rear end has connecting rod (103) to pick out, the annular end face of pressure releasing valve core (111) rear end forms sealing surface c(109), after the manhole of connecting rod (103) through main valve plate (108) center, then pass by slideway (115), upper valve body (2) is made up of exhaust port (201), water outlet mouthpiece (203) and housing (202), exhaust port (201) is at the top of housing (202), water outlet mouthpiece (203), on the wall body of housing (202) lower side, has assembling interface c(204 in the bottom of housing (202)), lower valve body (4) is circular groove body structure, the interior space of circular groove body structure forms valve pocket (I), valve pocket (I) has into water interface (401) access, has assembling interface b(403 at the upper edge hole of valve pocket (I) wall body), have assembling interface d(402 on the wall body top of lower valve body (4)), assembling interface a(107 on valve seat (102) front end) be connected to the assembling interface b(403 of valve pocket (I) wall body upper edge hole), the bottom assembling interface c(204 of upper valve body (2) housing) be connected to the assembling interface d(402 on lower valve body (4) wall body top), the sealing surface d(112 of main valve plate (108) front end) with the sealing surface c(109 on pressure releasing valve core (111)) corresponding matching, the sealing surface b(113 on valve seat (102)) with the sealing surface a(105 of main valve plate (108) rear end) corresponding matching, sealing surface b(113) and sealing surface a(105) between space form flow channel (II), the sealing surface b(113 of valve seat (102)) after space form the water outlet (III) of built-in valve, the interior space of upper valve body (2) forms hydroecium (IV), float (3) is arranged in hydroecium (IV), and the rear end of the connecting rod (103) passed from slideway (115) is connected on float (3), when control valve is opened, valve pocket (I) is by sealing surface b(113) and sealing surface a(105) between flow channel (II) be communicated to the water outlet (III) of built-in valve, the water outlet (III) of built-in valve is communicated to hydroecium (IV) by current via hole (114).In the present invention, dividing plate (6) and damping plate (5) is had in valve pocket (I), chute (601) is had at the center of dividing plate (6), dividing plate (6) is distributed with water passage hole (602), centered finite position pin (501) of damping plate (5) lower end surface, damping plate (5) covers above dividing plate (6), the position limit pin (501) of damping plate (5) is inserted in the chute (601) of dividing plate (6), free gap is had between position limit pin (501) and chute (601), dividing plate (6) is divided into upper and lower valve pocket (I), water inlet interface (401) is communicated to the bottom of valve pocket (I), when current push up damping plate (5) from dividing plate (6), the bottom of valve pocket (I) is communicated to the top of valve pocket (I) by water passage hole (602).
In above-mentioned invention, the built-in valve of tandem is the core component of fluid level control valve, be arranged in fluid level control valve and use, during concrete enforcement, the diameter design of main valve plate (108) is 15-35mm, the diameter design of pressure releasing valve core (111) is 3-5mm, main valve plate (108) and pressure releasing valve core (111) are controlled by the lifting of float (3) to close or open, when hydroecium (IV) middle water level in fluid level control valve rises, float (3) drives pressure releasing valve core (111) and main valve plate (108) to rise by connecting rod (103) and runs to closing direction, pressure releasing valve core (111) is identical with the direction of current with the closing direction of main valve plate (108), valve is easily closed, after fluid level control valve is closed, valve pocket (I) bears the pressure of tap water, the closing direction of main valve plate (108) and pressure releasing valve core (111) and the direction of valve pocket (I) interior tap water pressure and identical, utilize the pressure of tap water that fluid level control valve is closed tight, when hydroecium (IV) middle water level in fluid level control valve declines, float (3) is along with decline, pressure releasing valve core (111) is driven to decline by connecting rod (103), because the cross section of pressure releasing valve core (111) is very little, therefore, the resistance that pressure releasing valve core (111) declines is very little, the gravity of float (3) is easy to drive pressure releasing valve core (111) to decline, open pressure release passage (104), make the earth pressure release in valve pocket (I), thus main valve plate (108) is fallen, circulation road of fetching boiling water (II) makes fluid level control valve open.Moving element of the present invention only has float (3), main valve plate (108) and pressure releasing valve core (111), and only moves up and down vertically, and has that structure is simple, a feature of reliable operation, the tight water-tight and long service life of closedown, and easy to install.In the present invention, pressure releasing valve core (111) is designed to cylindrical body or the conical structure of small bore, pressure releasing valve core (111) opens element as main valve plate (108) is auxiliary, the cross section of pressure releasing valve core (111) is far smaller than the cross section of main valve plate (108), when built-in valve cuts out, tap water pressure in valve pocket (I) is mainly applied on main valve plate (108), and main valve plate (108) is upwards compressed, and makes closedown tighter, when the diameter design of pressure releasing valve core (111) is 3mm, when tap water pressure in valve pocket (I) is 0.2MPa, the pressure that pressure releasing valve core (111) bears is below 0.015MPa, only need the gravity of 0.15kg that pressure releasing valve core (111) just can be made to open, when hydroecium (IV) middle water level in fluid level control valve declines, when the float (3) of more than 0.15kg weight is along with decline, be easy to drive pressure releasing valve core (111) to decline, open pressure release passage (104), make the earth pressure release in valve pocket (I), after earth pressure release in valve pocket (I), main valve plate (108) makes fluid level control valve open with regard to smooth opening, because connecting rod (103) is in pressure release passage (104), connecting rod (103) is movable along with the lifting of float (3), makes pressure release passage (104) plugging fault can not occur.The object that the present invention arranges dividing plate (6) and damping plate (5) in valve pocket (I) is in order to when pressure releasing valve core (111) is opened, the top energy pressure release smoothly of valve pocket (I), thus guarantees main valve plate (108) energy smooth opening, damping plate (5) selects the material of proportion slightly larger than water, when pressure releasing valve core (111) is opened, main valve plate (108) is not yet opened, current are little, damping plate (5) can not by top from dividing plate (6), damping plate (5) has isolated the water of valve pocket (I) bottom, the pressure on valve pocket (I) top is discharged, after main valve plate (108) is opened, water flow increases, damping plate (5) is pushed up from dividing plate (6), the water of valve pocket (I) bottom enters into the top of valve pocket (I) by water passage hole (602), then through flow channel (II), current via hole (114), water outlet (III) enters into hydroecium (IV).
The automatic water level that the using scope of foregoing invention comprises solar water heater, the water tank of central heating system, the water tower of industrial and mining enterprise, fire-water pond and boiler replenishing water case controls.When the present invention applies on solar water heater, useful improvement can be carried out to the using method of solar water heater, exhaust overflow is not established on the top of heat-insulating water tanks, hot water outlet and moisturizing import are separately arranged separately, hot water outlet is arranged on the top of heat-insulating water tanks, moisturizing import is arranged on the bottom of heat-insulating water tanks opposite side, in the outside of heat-insulating water tanks, fluid level control valve of the present invention is installed and carries out automatic water supplement, when there being people to use solar water, tap water carries out instant moisturizing by fluid level control valve to heat-insulating water tanks, solar water heater output hot water and automatic water supplement are operated do not interfere with each other, achieve the synchronous water supplementing method that limit goes out the moisturizing of hot water limit, make that user is round-the-clock can use hot water, also need not worry that the water of solar water heater can be finished.Water hot water outlet is arranged on the top of heat-insulating water tanks, more meets the natural law, because can rise after heating up, in heat-insulating water tanks, hot water is collected at top, and the water must not waiting in heat-insulating water tanks all heats just has hot water to export, thus hot water effluent's speed is accelerated; After supplementing water enters heat-insulating water tanks, be trapped in the bottom of heat-insulating water tanks, heated at any time when there being sunlight, improve solar water heater efficiency, overcome the shortcoming that current solar water heater can not carry out moisturizing and not have again hot water to use when heat-insulating water tanks carries out moisturizing heat-insulating water tanks when user uses hot water, also overcome simultaneously and have water to flow out the shortcoming causing water resource waste from overflow after the water of heat-insulating water tanks fills.
The invention has the beneficial effects as follows: the built-in valve of tandem of design and fluid level control valve, be adapted at solar water heater, the water tank of central heating system, the water tower of industrial and mining enterprise, fire-water pond and boiler replenishing water case are applied.When applying at solar water heater, automatic synchronization moisturizing during use solar water, exports hot water and moisturizing does not interfere with each other, when moisturizing, user still normally can use hot water, makes people can use solar water heater more easily, save the time of people, and avoid waste water resource.Current or the hydraulic pressure direction of valve plate closing direction of the present invention and tap water are identical, utilize the pressure of tap water that valve plate is closed tighter, thus overcome the shortcoming that usual fluid level control valve is not closed completely.
Accompanying drawing explanation
Accompanying drawing 1 is the structural drawing of the built-in valve of a kind of tandem of the present invention.
Accompanying drawing 2 is a kind of built-in valve arrangement figure of tandem with rubber cushion of the present invention.
Accompanying drawing 3 is structural drawing of a kind of fluid level control valve of the present invention.
In figure: 1. built-in valve, 101. locking nut, 102. valve seat a, 103. connecting rod, 104. pressure release passage, 105. sealing surface a, 106. rubber cushion a, 107. assembling interface a, 108. main valve plate, 109. sealing surface c, 110. rubber cushion b, 111. pressure releasing valve core, 112. sealing surface d, 113. sealing surface b, 114. current via holes, 115. slideway, 116. connecting rod covers, the connecting thread of 117. link ends, 2. upper valve body, 201. exhaust port, 202. housing, 203. water outlet mouthpiece, 204. assembling interface c, 3. float, 3. outer valve casing, 4. descend valve body, 401. water inlet interfaces, 402. assembling interface d, 403. assembling interface b, 5. damping plate, 501. position limit pin, 6. dividing plate, 601. chute, 602. water passage hole, 7. sealing gasket, I. valve pocket, II. flow channel, III. built-in valve water outlet, IV. hydroecium, V. the upper space of hydroecium.
Embodiment
In embodiment shown in embodiment 1 accompanying drawing 1, the built-in valve of tandem forms primarily of valve seat (102), main valve plate (108) and pressure releasing valve core (111), the front end of built-in valve down, pressure releasing valve core (111) is from bottom to top coaxially connected main valve plate (108) and valve seat (102) by connecting rod (103), wherein, main valve plate (108) is disc structure, and there is manhole at the center of main valve plate (108); Valve seat (102) is circle hood configuration, and the axial centre of valve seat (102) rear end has the slideway (115) of connecting rod; Pressure releasing valve core (111) is conical structure, and connecting rod (103) picks out from the center of cone rear end; Connecting rod (103) on pressure releasing valve core (111) is through the manhole at main valve plate (108) center, after putting connecting rod cover (116), pass by the slideway (115) of valve seat (102) back-end central again, there is connecting thread (117) rear end of connecting rod (103), the connecting thread (117) of connecting rod (103) rear end reaches outside slideway (115), and connecting rod (103) has free gap in the manhole at the center of main valve plate (108) and in the slideway (115) of valve seat (102) rear end; The central circular through hole of main valve plate (108) forms pressure release passage (104), the circumferential annular end face of pressure release passage (104) front end forms sealing surface d(112), the annular end face of pressure releasing valve core (111) rear end forms sealing surface c(109), sealing surface d(112) and sealing surface c(109) corresponding matching; The outer annular end face of main valve plate (108) rear end forms sealing surface a(105), have annular end face to form sealing surface b(113 in the wall body of valve seat (102)), sealing surface b(113) and sealing surface a(105) corresponding matching; Sealing surface b(113 at valve seat (102)) after wall body on have current via hole (114), current via hole (114) is six, there is assembling interface a(107 the front end of valve seat (102)), assembling interface a(107) be connected on the lower valve body of fluid level control valve.
In embodiment shown in embodiment 2 accompanying drawing 2, on the basis of the 1st embodiment, sealing surface a(105 on main valve plate (108)) by rubber cushion a(106) substitute, the ear end face of main valve plate (108) has annular bayonet socket, rubber cushion a(106) be fixed by annular bayonet socket; The annular end face of pressure releasing valve core (111) rear end has snap ring and rubber cushion b(110), rubber cushion b(110) be fixed by snap ring, rubber cushion b(110) and with the sealing surface d(112 of main valve plate (108) front end) corresponding matching.The further feature of the present embodiment and the identical of the 1st embodiment, repeat no more.
Embodiment 3 attached embodiment illustrated in fig. 3 in, fluid level control valve is primarily of built-in valve (1), upper valve body (2), float (3) and lower valve body (4) composition, wherein, built-in valve (1) is series-mode frame, built-in valve (1) is by valve seat (102), main valve plate (108) and pressure releasing valve core (111) are formed, main valve plate (108) is disc structure, there is manhole at the center of main valve plate (108), the manhole at main valve plate (108) center forms pressure release passage (104), the circumferential annular end face of pressure release passage (104) front end forms sealing surface d(112), the outer annular end face of main valve plate (108) rear end forms sealing surface a(105), valve seat (102) is circle hood configuration, on the rear end of valve seat (102), there is the slideway (115) of connecting rod at center, annular end face is had to form sealing surface b(113 in the wall body of valve seat (102)), at sealing surface b(113) after valve seat wall body on have current via hole (114), there is assembling interface a(107 the front end of valve seat (102)), pressure releasing valve core (111) is conical structure, the center of cone rear end is connected with the front end of connecting rod (103), the annular end face of pressure releasing valve core (111) rear end forms sealing surface c(109), after the manhole of connecting rod (103) through main valve plate (108) center, then pass by slideway (115), upper valve body (2) is made up of exhaust port (201), water outlet mouthpiece (203) and housing (202), exhaust port (201) is at the top of housing (202), water outlet mouthpiece (203), on the wall body of housing (202) lower side, has assembling interface c(204 in the bottom of housing (202)), lower valve body (4) is circular groove body structure, the interior space of circular groove body structure forms valve pocket (I), dividing plate (6) and damping plate (5) is had in valve pocket (I), chute (601) is had at the center of dividing plate (6), dividing plate (6) is distributed with water passage hole (602), centered finite position pin (501) of damping plate (5) lower end surface, damping plate (5) covers above dividing plate (6), the position limit pin (501) of damping plate (5) is inserted in the chute (601) of dividing plate (6), free gap is had between position limit pin (501) and chute (601), dividing plate (6) is divided into upper and lower valve pocket (I), water inlet interface (401) is communicated to the bottom of valve pocket (I), when current push up damping plate (5) from dividing plate (6), the bottom of valve pocket (I) is communicated to the top of valve pocket (I) by water passage hole (602), assembling interface b(403 is had) at the upper edge hole of valve pocket (I) wall body, assembling interface d(402 is had) on the wall body top of lower valve body (4), assembling interface a(107 on valve seat (102) front end) be connected to the assembling interface b(403 of valve pocket (I) wall body upper edge hole), use polytetrafluoroethylraw raw material band to seal between junction plane, the bottom assembling interface c(204 of upper valve body (2) housing) be connected to the assembling interface d(402 on lower valve body (4) wall body top), between the end face and the connecting end surface on lower valve body (4) wall body top of upper valve body (2) housing bottom, there is sealing gasket (7) to seal, the sealing surface d(112 of main valve plate (108) front end) with the sealing surface c(109 on pressure releasing valve core (111)) corresponding matching, the sealing surface b(113 on valve seat (102)) with the sealing surface a(105 of main valve plate (108) rear end) corresponding matching, sealing surface b(113) and sealing surface a(105) between space form flow channel (II), the sealing surface b(113 of valve seat (102)) after space form the water outlet (III) of built-in valve, the interior space of upper valve body (2) forms hydroecium (IV), float (3) is arranged in hydroecium (IV), and the rear end of the connecting rod (103) passed from slideway (115) is connected on float (3), when control valve is opened, valve pocket (I) is by sealing surface b(113) and sealing surface a(105) between flow channel (II) be communicated to the water outlet (III) of built-in valve, the water outlet (III) of built-in valve is communicated to hydroecium (IV) by current via hole (114).The fluid level control valve of the present embodiment is arranged in solar water heater system, the hot water outlet of heat-preserving water tank for solar water heater and moisturizing import are separately arranged separately, hot water outlet is arranged on the top of heat-insulating water tanks, and moisturizing import is arranged on the bottom of heat-insulating water tanks opposite side; The water inlet interface (401) of fluid level control valve is connected on water supply pipe by moisturizing pipeline and water supply valve, the water outlet mouthpiece (203) of fluid level control valve is connected to the moisturizing import of heat-insulating water tanks bottom, the exhaust port (201) of fluid level control valve installs emptying pipe, or the exhaust port of fluid level control valve (201) is connected to swelling water tank, arranges pneumostome on the top of swelling water tank; The height being arranged on a little higher than heat-preserving water tank for solar water heater top of fluid level control valve, too high pressure is born to avoid heat-insulating water tanks, there is automatic control pressure vent at the top of heat-insulating water tanks, automatically to get rid of the air in heat-insulating water tanks, make easy topped up with water in heat-insulating water tanks.During use, the water supply valve of tap water is round-the-clock to be opened, and tap water enters into valve pocket (I) by the water inlet interface (401) of fluid level control valve; When user uses solar water, water in fluid level control valve supplements in the heat-insulating water tanks of solar water heater, during water level decreasing in fluid level control valve in hydroecium (IV), float (3), along with decline, drives pressure releasing valve core (111) to decline, opens pressure release passage (104), make the earth pressure release in valve pocket (I), thus main valve plate (108) is fallen, circulation road of fetching boiling water (II) makes fluid level control valve open, and tap water carries out moisturizing by fluid level control valve to heat-insulating water tanks; When user stops using solar water, water level in fluid level control valve in hydroecium (IV) rises, float (3) drives pressure releasing valve core (111) and main valve plate (108) to rise by connecting rod (103), fluid level control valve is closed, stops heat-insulating water tanks moisturizing.
In the above embodiments, the diameter of main valve plate (108) is 15mm, and the diameter of pressure releasing valve core (111) is 3mm; Main valve plate (108) selects aluminium oxide ceramics or nylon or stainless steel or copper material manufacture, and pressure releasing valve core (111) selects stainless steel or brass or the manufacture of red copper material, and other parts select stainless steel or brass or engineering plastics or nylon material manufacture.