CN103331995A - Checking device for screen print of ceramic tile and use method thereof - Google Patents
Checking device for screen print of ceramic tile and use method thereof Download PDFInfo
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- CN103331995A CN103331995A CN201310237143XA CN201310237143A CN103331995A CN 103331995 A CN103331995 A CN 103331995A CN 201310237143X A CN201310237143X A CN 201310237143XA CN 201310237143 A CN201310237143 A CN 201310237143A CN 103331995 A CN103331995 A CN 103331995A
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Abstract
The invention relates to a checking device for screen print of a ceramic tile and a use method thereof. The device includes a print screen, print screen gaskets and strong magnets, wherein the print screen gaskets take the shape of flat triangular pyramids; two print screen gaskets form one group; the number of the group of the print screen gaskets is one at least; the print screen gaskets are ferrites; the print screen gaskets are arranged on the print screen frames, parallel to the application direction of screen glue, of the print screen; the print screen gaskets are absorbed onto the print screen through the strong magnets. The checking device is simple in structure, is convenient to use and adjust, can eliminate chromatic aberration of a product, improves quality and aesthetic perception. With adoption of the device and the use method thereof, precision and accuracy of the screen print can be guaranteed and color shade of the product can be eliminated.
Description
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, relate in particular to a kind of method of calibration and device thereof of Ceramic Tiles screen printing.
Background technology
Ceramic Tiles is in order to make its decorative effect more three-dimensional and be full of variety, many employings are carried out printing ornament at end base and are formed by high-temperature firing, existing Ceramic Tiles printing ornament method comprises screen printing, roller printing and inkjet printing stamp, and three kinds of methods respectively have pluses and minuses.Wherein, screen printing is to adopt the plane silk screen to make the stamp half tone, combination by different silk screens makes product finally reach the pattern of designing requirement again, and wherein flower cutter of flower machine is being spent full one deck printing glaze on the online cloth earlier, oppositely carries out the stamp operation by another flower cutter again.But this stamp pattern, in the cloth glaze stage, can be because the sequencing of cloth glaze, cause the area of the pattern fancy glaze of first cloth glaze to infiltrate through silk screen earlier, the zone infiltration of back cloth glaze is more shallow, but the zone of back cloth glaze is printed on the brick face earlier, and the printing quality in the zone of final first cloth glaze is dark than the printing quality in the zone of back cloth glaze, produce aberration (this defective is commonly called as two tone colour), this aberration can influence the whole visual effect of brick face when piecing together.And because the repeatability that screen printing needs the accurate contraposition of each half tone could guarantee to produce pattern, so the dry base substrate on the needs use production line is to plate or observe special contraposition effect.Because dry base substrate is without high-temperature firing, so porosity height, fancy glaze have permeability when printing thereon, color was not bright-coloured when fancy glaze was without high-temperature firing simultaneously, whiting, little with the dry base substrate aberration, causing observing printing quality is not obviously, simultaneously the dry base substrate on the production line, common intensity is poor, but recycling rate of waterused is low, when running into when repeatedly debugging effect, just can cause bigger loss like this.
Summary of the invention
The objective of the invention is to propose a kind of calibration equipment of Ceramic Tiles screen printing, it is simple in structure, easy to use and regulate, and can eliminate the aberration of product, improves texture and aesthetic feeling.
Another object of the present invention is to propose a kind of Ceramic Tiles screen printing method of calibration, and it can guarantee accuracy rate and the precision of screen printing, eliminates the product two tone colour.
For reaching this purpose, the present invention by the following technical solutions:
A kind of calibration equipment of Ceramic Tiles screen printing, comprise colored net, flower gauze pad sheet, strong magnet, described colored gauze pad sheet is flat triangular pyramidal, two of described colored gauze pad sheets are one group, described colored gauze pad sheet is no less than one group, described colored gauze pad sheet is ferrite, the smearing the parallel colored net screen frame of direction with net glue and be provided with described colored gauze pad sheet of described flower net, and described colored gauze pad sheet is adsorbed on described spending on the net by strong magnet.
The elevation angle of described colored gauze pad sheet is the 0.02-0.06 degree.
The calibration equipment of a kind of Ceramic Tiles screen printing of the present invention, it is simple in structure, and two the reverse stamps of colored cutter and the glaze that have remedied in the screen printing process have the mobile product two tone colour problem that causes with permeability, have improved texture and the aesthetic feeling of product.
A kind of method of calibration of Ceramic Tiles screen printing, steps in sequence comprises:
That A. nets at described flower by described strong magnet smears the parallel described colored gauze pad sheet of colored net screen frame absorption of direction with net glue;
B. use scraper, closely pasting described colored gauze pad sheet and smearing described net glue and oven dry on the net described spending;
C. according to the product design requirement, the black and white negative film of required pattern is placed on the middle of the flower net of having dried, together put into the exposure of exposure instrument after, the water flushing forms the colored net that has pattern, and forms described colored net with the curing agent net glue that is exposed that hardens;
D. a plurality of described colored nets of making are installed on a plurality of printing machines successively;
E. after the Ceramic Tiles without any decoration after will firing cuts into the required adobe size of stamp according to production requirement, form decalcomania by the first road printing machine printing printing glaze;
F, with the described Ceramic Tiles in the step e as the verification brick, carry out stamp by the second road printing machine, observe the stamp position behind the stamp and whether require to conform to product design with quantity, then adjust the second road printing machine as not conforming to, conform to and then carry out stamp by following one printing machine;
Behind G, the described printing machine in adjustment second road, sassafras is wiped away the decalcomania on the described verification brick, repeating step E, F, G;
H, and the like carry out follow-up printing machine adjustment and reach the product design requirement.
The whiteness value of described verification brick＜10 degree.
The modulus of rupture of described verification brick〉20 Ns/square millimeter.
The water absorption rate of described verification brick＜10%
At least the one side of preferred described verification brick is matsurface.
At least the one side of preferred described verification brick is brightness〉80 burnishing surfaces of spending.
Described printing glaze viscosity is 40-60Pas.
Described printing glaze fineness is that 325 mesh sieves tail over is 0.
Preferably, also comprise step after the step H: enter ink-jet printer after being positioned over the burnishing surface of described verification brick on the belt up and carry out ink-jet and decorate the effect of decorating with the verification ink-jet.
The calibration equipment of a kind of Ceramic Tiles screen printing of the present invention, simple in structure, easy to use.
The method of calibration of a kind of Ceramic Tiles screen printing of the present invention has avoided existing production line to use the dried adobe of production line to carry out waste and the loss problem that plate is caused, and can be recycled energy-conserving and environment-protective.
Description of drawings
Fig. 1 is the schematic diagram of calibration equipment of the Ceramic Tiles screen printing of a kind of embodiment of the present invention.
Wherein: 1 is the flower net; 2 are flower gauze pad sheet; 3 is strong magnet.
Fig. 2 is the schematic diagram of the verification brick of a kind of embodiment of the present invention.
Wherein: 1 is matsurface; 2 are brightness〉80 burnishing surfaces of spending.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment.
As shown in Figure 1, the calibration equipment of a kind of Ceramic Tiles screen printing of present embodiment, comprise colored net 1, flower gauze pad sheet 2 and strong magnet 3, described colored gauze pad sheet 2 is flat triangular pyramidal, 2 two of described colored gauze pad sheets are one group, and described colored gauze pad sheet 2 is no less than one group, and described colored gauze pad sheet 2 is ferrite 3, the smearing the parallel colored net screen frame of direction with net glue and be provided with described colored gauze pad sheet 2 of described colored net 1, described colored gauze pad sheet 2 is adsorbed on the described colored net 1 by strong magnet 3.
The elevation angle of described colored gauze pad sheet 2 is 0.06 degree.
The method of calibration of a kind of Ceramic Tiles screen printing of present embodiment, steps in sequence comprises:
A. smear direction parallel colored net screen frame absorption described colored gauze pad sheet 2 at described colored net 1 with net glue by described strong magnet 3;
B. use scraper, closely pasting described colored gauze pad sheet 2 and on described colored net 1, smearing described net glue and oven dry;
C. according to the product design requirement, the black and white negative film of required pattern is placed on the middle of the described colored net 1 of having dried, after together putting into the exposure of exposure instrument, the water flushing forms the described colored net 1 that has pattern, and the net glue that is exposed with the curing agent sclerosis forms described colored net 1;
D. a plurality of described colored nets of making 1 are installed on a plurality of printing machines successively;
E. after the Ceramic Tiles without any decoration after will firing cuts into the required adobe size of stamp according to production requirement, form decalcomania by the first road printing machine printing printing glaze;
F, with the described Ceramic Tiles in the step e as the verification brick, get printing ornament ready by the second road printing machine, whether the layout of observing the stamp position of getting ready and the requirement of counting, point behind the stamp requires to conform to product design, then adjusts the second road printing machine as not conforming to;
Behind G, the described printing machine in adjustment second road, sassafras is wiped away the decalcomania on the described verification brick, and repeating step E, the F verification brick decorative effect after getting decoration ready meets the product design requirement.
Among this embodiment, a whiteness value of described verification brick is 6 degree.
The modulus of rupture of described verification brick is 20 Ns/square millimeter.
The water absorption rate of described verification brick is 1%.
Described printing glaze viscosity is 55Pas.
Described printing glaze fineness is that 325 mesh sieves tail over is 0.
Owing to adsorbed described colored gauze pad sheet 2 at described colored net 1 in the present embodiment, make the described net glue gradient thickness of smearing on the described colored net 1, thereby revised in the stamp process because of one the flower cutter is spent full one deck printing glaze on the online cloth described earlier, oppositely carry out stamp by another flower cutter again and operate the product two tone colour problem that this stamp pattern is brought.
Cutting into the required adobe size of stamp without the brick of decorating after the method for calibration of the Ceramic Tiles screen printing of present embodiment has adopted and fired replaces traditional dry brick as stamp verification brick, its whiteness value is low, the intensity height, the porosity is low, color whiting when fancy glaze prints thereon, can form the strikingly color contrast with the verification brick, and when verification is defective, fancy glaze on it can be wiped out easily, thereby can reuse, avoid the defective of the not reproducible utilization of dry brick, reduced loss and cost in producing, had the benefit of energy-conserving and environment-protective.
Different with embodiment 1, as shown in Figure 2, described verification brick in the present embodiment simultaneously is matsurface, another side is the burnishing surface of brightness 90 degree, according to designing requirement, product carries out spraying one deck fixative again after screen printing is decorated, carrying out inkjet printing then decorates, after utilizing the matsurface of described verification brick to carry out the screen printing verification, another brightness of the described verification brick of recycling is that the burnishing surface of 90 degree carries out the inkjet printing verification, because ink-jet ink is mute light quality sense, can produce very strong contrast when being sprayed on burnishing surface, thereby be easy to verification.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present invention, and these modes all will fall within protection scope of the present invention.
Claims (10)
1. the calibration equipment of a Ceramic Tiles screen printing, it is characterized in that, comprise colored net, flower gauze pad sheet and strong magnet, described colored gauze pad sheet is flat triangular pyramidal, two of described colored gauze pad sheets are one group, and described colored gauze pad sheet is no less than one group, and described colored gauze pad sheet is ferrite, the smearing the parallel colored net screen frame of direction with net glue and be provided with described colored gauze pad sheet of described flower net, described colored gauze pad sheet is adsorbed on described spending on the net by strong magnet.
2. the calibration equipment of a kind of Ceramic Tiles screen printing according to claim 1 is characterized in that, the elevation angle of described colored gauze pad sheet is the 0.02-0.06 degree.
3. use the method for calibration of a kind of Ceramic Tiles screen printing of calibration equipment as claimed in claim 1, it is characterized in that steps in sequence comprises:
That A. nets at described flower by described strong magnet smears the parallel described colored gauze pad sheet of colored net screen frame absorption of direction with net glue;
B. use scraper, closely pasting described colored gauze pad sheet and smearing described net glue and oven dry on the net described spending;
C. according to the product design requirement, the black and white negative film of required pattern is placed on the middle of the flower net of having dried, together put into the exposure of exposure instrument after, the water flushing forms the colored net that has pattern, and forms described colored net with the curing agent net glue that is exposed that hardens;
D. a plurality of described colored nets of making are installed on a plurality of printing machines successively;
E. after the Ceramic Tiles without any decoration after will firing cuts into the required adobe size of stamp according to production requirement, form decalcomania by the first road printing machine printing printing glaze;
F, with the described Ceramic Tiles in the step e as the verification brick, carry out stamp by the second road printing machine, observe the stamp position behind the stamp and whether require to conform to product design with quantity, then adjust the second road printing machine as not conforming to, conform to and then carry out stamp by following one printing machine;
Behind G, the described printing machine in adjustment second road, sassafras is wiped away the decalcomania on the described verification brick, repeating step E, F, G;
H, and the like carry out follow-up printing machine adjustment and reach the product design requirement.
4. the method for calibration of a kind of Ceramic Tiles screen printing according to claim 3, it is characterized in that, also comprise step after the step H: enter ink-jet printer after being positioned over the burnishing surface of described verification brick on the belt up and carry out ink-jet and decorate the effect of decorating with the verification ink-jet.
5. the method for calibration of a kind of Ceramic Tiles screen printing according to claim 3 is characterized in that, the whiteness value of described verification brick＜10 degree.
6. the method for calibration of a kind of Ceramic Tiles screen printing according to claim 3 is characterized in that, the modulus of rupture of described verification brick〉20 Ns/square millimeter.
7. the method for calibration of a kind of Ceramic Tiles screen printing according to claim 3 is characterized in that, the water absorption rate of described verification brick＜10%.
8. the method for calibration of a kind of Ceramic Tiles screen printing according to claim 3 is characterized in that, the one side at least of described verification brick is matsurface.
9. the method for calibration of a kind of Ceramic Tiles screen printing according to claim 3 is characterized in that, the one side at least of described verification brick is brightness〉80 burnishing surfaces of spending.
10. the method for calibration of a kind of Ceramic Tiles screen printing according to claim 3 is characterized in that, described printing glaze viscosity is 40-60Pas, and described printing glaze fineness is that 325 mesh sieves tail over is 0.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310237143.XA CN103331995B (en) | 2013-06-14 | 2013-06-14 | A kind of calibration equipment of screen printing of ceramic tiles and use its method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310237143.XA CN103331995B (en) | 2013-06-14 | 2013-06-14 | A kind of calibration equipment of screen printing of ceramic tiles and use its method |
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| CN103331995A true CN103331995A (en) | 2013-10-02 |
| CN103331995B CN103331995B (en) | 2016-03-30 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103542937A (en) * | 2013-10-08 | 2014-01-29 | 杭州慕锐网络技术有限公司 | Digital printing color difference inspecting method |
| CN103626525A (en) * | 2013-12-12 | 2014-03-12 | 佛山市东鹏陶瓷有限公司 | Preparation method of ceramic tiles and product of ceramic tiles |
| CN108205241A (en) * | 2016-12-19 | 2018-06-26 | 天津灵轩时代文化传播有限公司 | A kind of water-saving silk-screen plate production system |
| CN111098400A (en) * | 2019-12-27 | 2020-05-05 | 深圳须弥云图空间科技有限公司 | Manufacturing method of wave wire bonding floor tile and wave wire bonding floor tile |
| CN111806069A (en) * | 2015-08-14 | 2020-10-23 | M&R印刷设备有限公司 | Hybrid printer and method for screen printing and direct garment printing |
| US11890194B2 (en) | 2013-03-15 | 2024-02-06 | Edwards Lifesciences Corporation | Translation catheters, systems, and methods of use thereof |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11890194B2 (en) | 2013-03-15 | 2024-02-06 | Edwards Lifesciences Corporation | Translation catheters, systems, and methods of use thereof |
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| CN111806069A (en) * | 2015-08-14 | 2020-10-23 | M&R印刷设备有限公司 | Hybrid printer and method for screen printing and direct garment printing |
| CN111806069B (en) * | 2015-08-14 | 2022-04-29 | M&R印刷设备有限公司 | Hybrid printer and method for screen printing and direct garment printing |
| CN108205241A (en) * | 2016-12-19 | 2018-06-26 | 天津灵轩时代文化传播有限公司 | A kind of water-saving silk-screen plate production system |
| CN111098400A (en) * | 2019-12-27 | 2020-05-05 | 深圳须弥云图空间科技有限公司 | Manufacturing method of wave wire bonding floor tile and wave wire bonding floor tile |
| CN111098400B (en) * | 2019-12-27 | 2022-02-08 | 深圳须弥云图空间科技有限公司 | Manufacturing method of wave wire bonding floor tile and wave wire bonding floor tile |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103331995B (en) | 2016-03-30 |
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Effective date of registration: 20170413 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee after: Donghua Foshan New Material Co., Ltd. Co-patentee after: Fengcheng Dongpeng Ceramic Co., Ltd. Address before: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Patentee before: Guangdong Dongpeng Ceramic Co., Ltd. Co-patentee before: Foshan Huashengchang Ceramic Co., Ltd. Co-patentee before: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee before: Fengcheng Dongpeng Ceramic Co., Ltd. |
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