CN103319222A - Full-automatic rapid high-temperature fermentation composting bin - Google Patents
Full-automatic rapid high-temperature fermentation composting bin Download PDFInfo
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- CN103319222A CN103319222A CN2013103049373A CN201310304937A CN103319222A CN 103319222 A CN103319222 A CN 103319222A CN 2013103049373 A CN2013103049373 A CN 2013103049373A CN 201310304937 A CN201310304937 A CN 201310304937A CN 103319222 A CN103319222 A CN 103319222A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
The invention discloses a full-automatic rapid high-temperature fermentation composting bin which comprises a fermentation box main body and a motor. The fermentation box main body and the motor are both fixedly arranged on a machine base. The box wall of the fermentation box main body is a double-layer structure. A thermal insulation material is filled between an inner box wall and an outer box wall. The top of the fermentation box main body is provided with an automatic insulation feed inlet. The top of the fermentation box main body is also provided with a circulating fan, fan blades of which are arranged inside the fermentation box main body. A far-infrared heating tube is arranged on an inner side of the top box wall of the fermentation box main body. A stirring device is disposed inside the fermentation box main body. The tail box wall of the fermentation box main body, close to the bottom of the fermentation box main body, is equipped with an automatic insulation discharge port. The full-automatic rapid high-temperature fermentation composting bin has beneficial effects as follows: heating efficiency is high; fermentation efficiency of materials is high; the technology is flexible to adjust; and labor cost can be reduced.
Description
Technical field
The present invention relates to a kind of fermented manure case, particularly relate to a kind of full-automatic quick high-temp fermented manure case that adopts far infrared to heat.
Background technology
Compost case is used widely with the waste treatment field in fertilizer processing, there is the defective of following several respects usually in compost case of the prior art: (1) common compost case adopts type of heating such as oil bath to assist fermentation usually, because type of heating such as oil bath itself cause being heated the material local superheating easily, therefore compost case of the prior art also exists thermal losses big, the defective that heating efficiency is not high; Also exist heat to be difficult to the temperature dead band that the nature diffusion arrives in addition in the common compost case casing, this also can limit the raising of heating efficiency; (2) material to be processed in compost case contains ill worm's ovum and bacterium usually, and the existence of these sick worm's ovums and bacterium all can influence the raising of composting efficiency; (3) it is non-adjustable that also there is composting process usually in common compost case, and charging and discharging need rely on manual operation, and defective such as the whole floor space of compost case is big.
Summary of the invention
At the prior art above shortcomings, the technical problem that the present invention solves is: how to provide a kind of thermal losses little, and the composting efficiency height, composting process is adjustable, the high and little full-automatic quick high-temp fermented manure case of whole floor space of operating automation degree.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of full-automatic quick high-temp fermented manure case comprises fermenting case main body and motor, and described fermenting case main body and motor all are installed on the support, it is characterized in that:
The tank wall of described fermenting case main body is the bilayer structure that is made of internal layer tank wall and outer enclosure wall, is filled with lagging material between internal layer tank wall and outer enclosure wall; The top of fermenting case main body is provided with can be by cylinder control unlatching or the automatic heat preserving opening for feed of closing; The top of fermenting case main body also is provided with recirculation blower, and the flabellum of recirculation blower is arranged in the fermenting case main body; The lower horizontal of recirculation blower flabellum is provided with the air channel plate, and the both sides of air channel plate bend and move closer to the inner side-wall in twos of fermenting case main body downwards;
The medial surface of the top tank wall of fermenting case main body is provided with far-infrared heating tube;
Be provided with whipping appts in the fermenting case main body, whipping appts mainly is made of main shaft and the stirring ribbon that is fixed on the main shaft, and described main shaft can be realized by the power output shaft that is arranged on the outer reduction gear housing of fermenting case main body and motor and can be in transmission connection;
Being provided with at the close fermenting case bottom part body place of fermenting case main body afterbody tank wall can be by cylinder control unlatching or the automatic heat preserving discharge port of closing.
The lagging material of filling between described internal layer tank wall and the outer enclosure wall is glass fibre.
Also be provided with the filtration intercepting basin in described fermenting case bottom part body, described filtration intercepting basin present position is lower than the internal layer tank wall of fermenting case main body, and the liquid that filters in the intercepting basin can be discharged the fermenting case main body by the water outlet that filters intercepting basin; Be provided with the pressure evacuation port in the fermenting case main body wall.
Compared to existing technology, the present invention has following beneficial effect:
1. the present invention, the medial surface of the top tank wall of fermenting case main body is provided with far-infrared heating tube, and the tank wall of fermenting case main body is the bilayer structure that is made of internal layer tank wall and outer enclosure wall, between internal layer tank wall and outer enclosure wall, be filled with lagging material, the top of fermenting case main body also is provided with recirculation blower, therefore the present invention is to the material homogeneous heating, high insulating effect, heat diffusion is even, do not produce local superheating phenomenon and temperature dead band, and sick worm's ovum and bacterium that the far infrared rays that far-infrared heating tube sends can effectively be killed in the material to be processed are improved fermentation efficiency, compared with prior art, the present invention has heating efficiency height and the high beneficial effect of material fermentation efficiency.
2. the present invention can be according to the rotating speed of arts demand flexible motor power output shaft, and the motor power output shaft drives the whipping appts that is arranged in the fermenting case main body by reduction gear housing, thereby realizes the adjustment to composting process.
3. the present invention, by controlling automatic heat preserving opening for feed and the discharge port of opening or closing by cylinder the setting of fermenting case main body, make that the level of automation of charging and discharging is higher, therefore compared to existing technology, the present invention has the beneficial effect that can reduce labor cost.
4. the present invention, also be provided with the filtration intercepting basin in the fermenting case bottom part body, when the bigger material of processing treatment humidity, the free-water that the solid accumulation certain hour is separated out can be discharged by filtering intercepting basin, the present invention simultaneously also is provided with in the fermenting case main body wall and forces evacuation port to force evacuation port can discharge wet air rapidly when atmospheric moisture is excessive in the fermenting case main body, therefore the present invention when handling the bigger material of humidity owing to guaranteed that humidity is less in the fermenting case main body, this can improve heating efficiency effectively, reduce heat energy consumption, can also reduce simultaneously the addition of auxiliary material, reduce production costs.
5. the present invention, lower horizontal at the recirculation blower flabellum is provided with the air channel plate, and the both sides of air channel plate bend and move closer to two inner side-walls of fermenting case main body downwards, fermenting case main body top, fermenting case main body both sides and air channel plate are synthetic into an air channel, and the sectional area size of ducting outlet reduces gradually, hot blast is sent to treating material through the air channel when recirculation blower bloats hot blast, because the sectional area size of ducting outlet reduces gradually towards fermenting case bottom part body direction, thereby hot blast wind speed when ducting outlet blows out improves, this can improve the pressure of recirculating air greatly, increase hot blast to the penetrance of material, make the full and uniform heating of material in the casing, further improve fermentation efficiency.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is A-A sectional view of the present invention;
Embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Referring to Fig. 1 and Fig. 2, a kind of full-automatic quick high-temp fermented manure case comprises fermenting case main body 10 and motor 2, and described ferment box main body 10 and motor 2 all are installed on the support 1.
The tank wall of fermenting case main body 10 is the bilayer structures that are made of internal layer tank wall and outer enclosure wall, is filled with lagging material between internal layer tank wall and outer enclosure wall, and particularly, lagging material can be selected glass fibre for use.
The top of fermenting case main body 10 is provided with can be by cylinder control unlatching or the automatic heat preserving opening for feed 8 of closing; The top of fermenting case main body 10 also is provided with recirculation blower 7, and the flabellum of recirculation blower 7 is arranged in the fermenting case main body 10.
The lower horizontal of recirculation blower 7 flabellums is provided with air channel plate 11, the position is set should be higher than position and the highest accumulation line of material that stirs ribbon 5 of air channel plate 11.The both sides of air channel plate 11 bend and move closer to two inner side-walls of fermenting case main body 10 downwards, and air channel plate 11 can adopt stainless-steel sheet to be made.
The medial surface of the top tank wall of fermenting case main body 10 is provided with far-infrared heating tube 6, and far-infrared heating tube 6 power ends are connected with AC power, after connecting alternating-current, gives off far red light under the effect of voltage of alternating current.
In fermenting case main body 10, be provided with whipping appts, whipping appts mainly is made of main shaft and the stirring ribbon 5 that is fixed on the main shaft, described main shaft can realize and can be in transmission connection that the rotating speed of motor 2 power output shaft can carry out regulating and controlling by the electric control box 3 that is arranged on fermenting case main body 10 by the power output shaft that is arranged on fermenting case main body 10 outer reduction gear housing 4 and motor 2.
Stir ribbon 5 and mainly be made of interior ribbon and outer ribbon, interior ribbon and outer ribbon are the two-part structure, and particularly, interior ribbon is made up of ribbon in the first interior ribbon and second, and outer ribbon is made up of the first outer ribbon and the second outer ribbon; The spiral form of ribbon is set at and can makes the material that is positioned at ferment box main body 10 middle parts towards the motion of fermenting case main body 10 stems in first, and the second interior belt screw form is set at the material that is positioned at ferment box main body 10 middle parts is moved towards fermenting case main body 10 afterbodys; The spiral form of the first outer ribbon is set at the material that is positioned at ferment box main body 10 stems is moved towards the middle part of ferment box main body 10, and the spiral form of the second outer ribbon is set at the material that is positioned at ferment box main body 10 afterbodys is moved towards the middle part of ferment box main body 10.
Being provided with at the place, close fermenting case main body 10 bottoms of fermenting case main body 10 afterbody tank walls can be by cylinder control unlatching or the automatic heat preserving discharge port 9 of closing.
On the tank wall of fermenting case main body 10, also scavenge port and view port can be set.
Also be provided with the filtration intercepting basin in described fermenting case main body 10 bottoms, described filtration intercepting basin present position is lower than the internal layer tank wall of fermenting case main body 10, and the liquid that filters in the intercepting basin can be discharged fermenting case main body 10 by its water outlet; Be provided with the pressure evacuation port at fermenting case main body 10 sidewalls, force evacuation port can adopt aerofoil fan to realize.
Concrete working process of the present invention is as follows:
Treating material is sent in the fermenting case main body 10 from automatic heat preserving opening for feed 8, according to the required corresponding requirements of finishing fermentative processing technology, the velocity of rotation of using electric control box 3 to regulate the motor power output shaft, the motor power output shaft is by the rotating speed of reduction gear housing 4 control whipping appts main shafts then, main shaft drive to stir ribbon 5 motions, thereby the materials in the fermenting case main body 10 are evenly distributed and stir.
Simultaneously, mainly constituted by interior ribbon and outer ribbon owing to stir ribbon 5, during stirring, outer ribbon can promote material slave unit two ends to the centre, interior ribbon can promote to two ends in the middle of the material slave unit, and material is by continuous convection circulation, and shearing reaches mixed uniformly purpose; When discharge port was opened, the stressed bearing surface of interior ribbon was destroyed, and pusher efficient reduces, and outer ribbon efficient improves the effect that has played self-emptying relatively.
Simultaneously far-infrared heating tube 6 is connected and is given off far red light behind the power supplys and treating material is heated and kill most of ill worm's ovum and part bacterium in the material, in this heat-processed, can open the recirculation blower 7 at the top that is arranged on fermenting case main body 10, because the flabellum of recirculation blower 7 is arranged in the fermenting case main body 10, therefore can accelerate flowing of fermenting case main body 10 interior heats, can guarantee that therefore no temperature dead bands the local superheating phenomenon can not occur in the fermenting case main body 10 yet;
And, as shown in Figure 2, because the lower horizontal of recirculation blower 7 flabellums is provided with air channel plate 11, and the both sides of air channel plate 11 bend and move closer to two inner side-walls of fermenting case main body 10 downwards, fermenting case main body 10 tops, fermenting case main body both sides and air channel plate 11 are synthetic into an air channel, and the sectional area size of ducting outlet 12 reduces gradually, hot blast is sent to treating material through the air channel when recirculation blower bloats hot blast, because the sectional area size of ducting outlet 12 reduces gradually towards fermenting case bottom part body direction, thereby hot blast wind speed when ducting outlet 12 blows out improves, this can improve the pressure of recirculating air greatly, increase hot blast to the penetrance of material, make the full and uniform heating of material in the casing, further improve fermentation efficiency.
Because the tank wall of fermenting case main body 10 is the bilayer structures that are made of internal layer tank wall and outer enclosure wall, between internal layer tank wall and outer enclosure wall, be filled with lagging material in addition, but so fermenting case main body 10 temperature substantially constants.Uniform heat distribution in the fermenting case main body 10 of the present invention, and temperature substantially constant, so treating material can obtain good fermentative processing.
Then, detect and innoxious detection just can carry out nutrient to material to be processed after through the heating of certain hour, heat-preservation fermentation, if up to standard then material to be processed has been converted into the fertilizer work in-process.
At last, through the cooling of certain hour, the fertilizer work in-process are under the promotion of stirring ribbon 5, and the fertilizer work in-process are sent into next flow process by automatic heat preserving discharge port 9.
When the bigger material of processing treatment humidity, the free-water that the solid accumulation certain hour is separated out can be discharged by filtering intercepting basin, also can open the pressure evacuation port that is arranged on the fermenting case main body wall simultaneously, discharge wet air, thereby imitate ground and improve heating efficiency, reduce heat energy consumption, can also reduce the addition of auxiliary material simultaneously, reduce production costs.
Explanation is at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (3)
1. a full-automatic quick high-temp fermented manure case comprises fermenting case main body (10) and motor (2), and described fermenting case main body (10) and motor (2) all are installed on the support (1), it is characterized in that:
The tank wall of described fermenting case main body (10) is the bilayer structure that is made of internal layer tank wall and outer enclosure wall, is filled with lagging material between internal layer tank wall and outer enclosure wall; The top of fermenting case main body (10) is provided with can be by cylinder control unlatching or the automatic heat preserving opening for feed (8) of closing;
The top of fermenting case main body (10) also is provided with recirculation blower (7), and the flabellum of recirculation blower (7) is arranged in the fermenting case main body (10); The lower horizontal of recirculation blower (7) flabellum is provided with air channel plate (11), and the both sides of air channel plate (11) bend and move closer to two inner side-walls of fermenting case main body (10) downwards;
The medial surface of the top tank wall of fermenting case main body (10) is provided with far-infrared heating tube (6);
In fermenting case main body (10), be provided with whipping appts, whipping appts mainly is made of main shaft and the stirring ribbon (5) that is fixed on the main shaft, and described main shaft can be realized by the power output shaft that is arranged on the outer reduction gear housing (4) of fermenting case main body (10) and motor (2) and can be in transmission connection;
Being provided with at the place, close fermenting case main body (10) bottom of fermenting case main body (10) afterbody tank wall can be by cylinder control unlatching or the automatic heat preserving discharge port (9) of closing.
2. a kind of full-automatic quick high-temp fermented manure case according to claim 1 is characterized in that the lagging material of filling between described internal layer tank wall and the outer enclosure wall is glass fibre.
3. a kind of full-automatic quick high-temp fermented manure case according to claim 1 and 2, it is characterized in that, also be provided with the filtration intercepting basin in described fermenting case main body (10) bottom, described filtration intercepting basin present position is lower than the internal layer tank wall of fermenting case main body (10), the liquid that filters in the intercepting basin can pass through, and filters the water outlet of intercepting basin and discharges fermenting case main body (10); Be provided with the pressure evacuation port at fermenting case main body (10) sidewall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310304937.3A CN103319222B (en) | 2013-07-19 | 2013-07-19 | Full-automatic rapid high-temperature fermentation composting bin |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310304937.3A CN103319222B (en) | 2013-07-19 | 2013-07-19 | Full-automatic rapid high-temperature fermentation composting bin |
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| Publication Number | Publication Date |
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| CN103319222A true CN103319222A (en) | 2013-09-25 |
| CN103319222B CN103319222B (en) | 2014-07-30 |
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| CN201310304937.3A Expired - Fee Related CN103319222B (en) | 2013-07-19 | 2013-07-19 | Full-automatic rapid high-temperature fermentation composting bin |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103626540A (en) * | 2013-12-04 | 2014-03-12 | 内蒙古农业大学 | Organic fertilizer fermentation machine |
| CN105294188A (en) * | 2015-11-04 | 2016-02-03 | 秦玲 | Fermentation stirrer |
| CN105948830A (en) * | 2016-07-14 | 2016-09-21 | 湖北澳星环保成套设备有限公司 | Combined far infrared fermentation equipment and method |
| CN109437512A (en) * | 2018-11-08 | 2019-03-08 | 孙建新 | A kind of livestock and poultry cultivation waste innocent treatment equipment |
| CN110240504A (en) * | 2019-07-17 | 2019-09-17 | 南通惠农生物有机肥有限公司 | A kind of uniform organic fertilizer fermentation pond of temperature |
| CN110590424A (en) * | 2019-10-18 | 2019-12-20 | 湘潭大学 | Ventilated automatic quick compost bin |
| CN112142509A (en) * | 2019-11-16 | 2020-12-29 | 安徽省农业科学院土壤肥料研究所 | Composting device is used in laboratory |
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| CN201280519Y (en) * | 2008-10-08 | 2009-07-29 | 中国环境科学研究院 | Helical roller compost reactor |
| CN202297412U (en) * | 2011-09-26 | 2012-07-04 | 张毅 | Box type biological fermentation equipment with stirring, aerating, feeding and discharging functions |
| CN103011927A (en) * | 2012-12-31 | 2013-04-03 | 雷学军 | Biomass tower type compost treatment device and method |
| CN203333513U (en) * | 2013-07-19 | 2013-12-11 | 重庆普天庆能科技有限公司 | Full-automatic rapid high-temperature fermentation manure loading box |
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2013
- 2013-07-19 CN CN201310304937.3A patent/CN103319222B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201280519Y (en) * | 2008-10-08 | 2009-07-29 | 中国环境科学研究院 | Helical roller compost reactor |
| CN202297412U (en) * | 2011-09-26 | 2012-07-04 | 张毅 | Box type biological fermentation equipment with stirring, aerating, feeding and discharging functions |
| CN103011927A (en) * | 2012-12-31 | 2013-04-03 | 雷学军 | Biomass tower type compost treatment device and method |
| CN203333513U (en) * | 2013-07-19 | 2013-12-11 | 重庆普天庆能科技有限公司 | Full-automatic rapid high-temperature fermentation manure loading box |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103626540A (en) * | 2013-12-04 | 2014-03-12 | 内蒙古农业大学 | Organic fertilizer fermentation machine |
| CN103626540B (en) * | 2013-12-04 | 2015-09-30 | 内蒙古农业大学 | A kind of Organic fertilizer fermentation machine |
| CN105294188A (en) * | 2015-11-04 | 2016-02-03 | 秦玲 | Fermentation stirrer |
| CN105948830A (en) * | 2016-07-14 | 2016-09-21 | 湖北澳星环保成套设备有限公司 | Combined far infrared fermentation equipment and method |
| CN109437512A (en) * | 2018-11-08 | 2019-03-08 | 孙建新 | A kind of livestock and poultry cultivation waste innocent treatment equipment |
| CN110240504A (en) * | 2019-07-17 | 2019-09-17 | 南通惠农生物有机肥有限公司 | A kind of uniform organic fertilizer fermentation pond of temperature |
| CN110240504B (en) * | 2019-07-17 | 2024-04-09 | 南通惠农生物有机肥有限公司 | Organic fertilizer fermentation vat of temperature uniformity |
| CN110590424A (en) * | 2019-10-18 | 2019-12-20 | 湘潭大学 | Ventilated automatic quick compost bin |
| CN110590424B (en) * | 2019-10-18 | 2022-03-08 | 湘潭大学 | Ventilated automatic quick compost bin |
| CN112142509A (en) * | 2019-11-16 | 2020-12-29 | 安徽省农业科学院土壤肥料研究所 | Composting device is used in laboratory |
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| Publication number | Publication date |
|---|---|
| CN103319222B (en) | 2014-07-30 |
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