CN103290980B - Multilayer load bearing heat-insulated cantilever plate butted with frame structure and preparation and construction method - Google Patents

Multilayer load bearing heat-insulated cantilever plate butted with frame structure and preparation and construction method Download PDF

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Publication number
CN103290980B
CN103290980B CN201310203544.3A CN201310203544A CN103290980B CN 103290980 B CN103290980 B CN 103290980B CN 201310203544 A CN201310203544 A CN 201310203544A CN 103290980 B CN103290980 B CN 103290980B
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cantilevered plate
plate
cantilevered
density
density layer
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CN103290980A (en
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张亚峰
孟令苏
林子义
李海冬
黄琪亮
冯伟
瞿宏力
陈慧
路尚修
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YANKUANG DONGHUA CONSTRUCTION CO Ltd
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YANKUANG DONGHUA CONSTRUCTION CO Ltd
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Abstract

The invention discloses a multilayer load bearing heat-insulated cantilever plate butted with a frame structure and a preparation and construction method, and belongs to the technical field of wall body technology of energy-saving buildings. The cantilever plate is characterized in that the cantilever plate adopts autoclaved aerated concrete and has a multilayer structure, and the side face of the cantilever plate butted with the frame structure is an interface end (16). The method for preparing the cantilever plate comprises the following steps of: in an existing embryonic body mould of the autoclaved aerated concrete, using separators to realize partitioning; respectively pouring slurries with different densities, growing, and inserting a rebar fabric; after cutting the embryonic body, screwing or grafting rebars with a certain-length exsertion on the rebar fabric, so that the interface end (16) is formed. When the multilayer load bearing heat-insulated cantilever plate is butted with the frame structure, the rebars with the certain-length exsertion are poured in the frame structure, so that reliable connection is formed. A wall body cantilever structure formed by the method in the invention has heat-insulating property and enough bearing mechanical property which meet 65% of building energy conservation indexes, the arrangement of elevation of the cantilever plate overcomes the limitation of choice of a bonded structure elevation.

Description

The cladding heat-insulating load-bearing cantilevered plate docked with frame construction and prepare construction method
Technical field
The cladding heat-insulating load-bearing cantilevered plate docked with frame construction and prepare construction method, belongs to energy-conserving construction wall technology field, is specifically related to a kind of steam-pressing aero-concrete cladding heat-insulating load-bearing cantilevered plate and construction method thereof.
Background technology
In energy saving building technical field, the body of wall of space enclosing structure extensively adopts the building block of light cement base, as Autoclaved aerated concrete blocks GB11968-2006, foam concrete block JG/T266-2011.Because the compressive strength of light cement based block material, especially tensile strength are not high, body of building a wall can not bear the load of anchoring outdoor machine of air-conditioner, bay window etc.The structure discipline design of existing building construction, design steel concrete cantilevered plate class formation component (as air-conditioning shelf, bay window upper beam and leave from office, awning etc.) of having to.The steel concrete cantilevered plate of design is most cast-in-place with Vierendeel girder, frame column, floor together with, this cast-in-place, formwork complexity, construct loaded down with trivial details.Building energy conservation Specialty Design subsequently, these class armored concrete slabs of encorbelmenting must do the process cutting off heat bridge, and usually wrap up each exposed surface of these armored concrete slabs with heat barrier foam plate, set up fire resisting sand pulp layer, water barrier, very numerous and diverse, cost is very high.
With the Autoclaved aerated concrete slabs GB15762-2008 of steel mesh reinforcement, possessing load-bearing, heat insulation base attribute, is the current uniquely potential building unit serving as the partition heat bridge of cantilevered plate component.But, domestic and international steam-aerated concrete plate, lays because original Functional Design is only limited to be parallel on beam column direction, is using perpendicular on the direction of metope at present, especially, in the vertical direction on the surface of frame column, Vierendeel girder, positive connection cannot be realized.The class A of geometric unitA of encorbelmenting of region of interest can not be served as.In energy saving building field, the cantilevered plate component docked with building structure, load-bearing and heat insulation sheet material still belong to blank.
Need a kind of matrix to be the sheet material of light cement base, possess the heat-proof quality reaching energy-saving index, enough carrying mechanical properties, its structure can reliably, reasonably be docking integrally with the frame column of building, Vierendeel girder perpendicular on wall direction easily.Just can fill up this blank, solve such difficult problem that energy-saving house exists at present.For structure design and energy-saving design provide better platform, provide powerful support for and basis for energy saving building provides.
The overhanging component of building construction is the important composition element of outward appearance, and its position of laying and absolute altitude, except the consideration be effectively combined with frame construction, are subject to the restriction that appearance effect needs.That inserts frame beam column due to heat insulation cantilevered plate builds in die cavity, and the cross section material inserting the frame construction of Nodes will change, and having a strong impact on the intensity of insertion Nodes, is that building structure is definitely unallowed.Enough wide heat insulation cantilevered plate can by " overlap joint " to the upper surface of Vierendeel girder, soffit realization perpendicular to the reliable connection of building facade.But be only limitted to the corresponding absolute altitude of the end face of Vierendeel girder, bottom surface.The cantilevered plate that other absolute altitude must be laid, must not insert again in the die cavity of frame construction, can only take the method for docking.The breakthrough of docking technique, will solve the application bottleneck of the untethered of load-bearing cantilevered plate laying absolute altitude.Of great value technological progress meaning is produced to energy saving building.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiencies in the prior art, provides a kind of heat-proof quality good, vertical connecting building thing frame column, Vierendeel girder, and the strong cladding heat-insulating load-bearing cantilevered plate docked with frame construction of supporting capacity and prepare construction method.
The technical solution adopted for the present invention to solve the technical problems is: the cladding heat-insulating load-bearing cantilevered plate that this kind docks with frame construction, comprise cantilevered plate, it is characterized in that: described cantilevered plate is steam-pressing aero-concrete multilayer structure, multilayer structure is the cladding of cantilevered plate low-density layer and cantilevered plate high-density layer; Cantilevered plate inside is distributed with steel mesh reinforcement, and the side that cantilevered plate connects building is provided with interface end.The concrete layer density of multilayer structure is large compared with upper layer density.
Preferably, described cantilevered plate low-density layer is density is 300kg/m 3~ 500 kg/m 3steam-pressing aero-concrete, described cantilevered plate high-density layer is density is 600 kg/m 3~ 1000 kg/m 3steam-pressing aero-concrete.
Concrete, described steel mesh reinforcement is welded by the main muscle of longitudinal direction and the circle muscle of lateral connection, and the interface end of main muscle is welded with fixed head; Fixed head is fixed with 2 ~ 4 roads hole plate side by side or nut, hole plate is equipped with and singly detains screwed hole.
Concrete, described interface end is the combined interface of indented bars and exposed reinforcement, on the hole plate that indented bars is threaded onto steel mesh reinforcement or nut, exposed reinforcement is plugged into hole plate on steel mesh reinforcement, and indented bars and the exposed 20mm ~ 120mm beyond cantilevered plate of exposed reinforcement setting retain; Indented bars, exposed reinforcement leading portion are with cone point.Be easy to align the screwed hole of nut on steel mesh reinforcement or hole plate.
Back segment 20mm ~ the 120mm of indented bars, exposed reinforcement retains, exposed beyond the interface end of cantilevered plate, in order to being spirally connected in the above or welding the use of spreading reinforcing bar; By positioning fixture, indented bars is screwed in the screwed hole of 2 ~ 4 road hole plates on fixed head or nut, exposed reinforcement is inserted in hole plate corresponding aperture; The described exposed reinforcement be threaded onto on steel mesh reinforcement, with the pin thread of external diameter 5 ~ 16 millimeters in total length; In order to adding reliable tension, anti-shearing node for cantilevered plate; The exposed reinforcement that described grafting, cement based are cementing, in order to adding reliably anti-shearing node for cantilevered plate; Form Cantilever Beams semiproduct;
The indented bars of interface end and exposed reinforcement screw thread access or insert in perforated plate, and single screw thread detained on screwed hole and indented bars is worked in coordination, and the spacing between hole plate is corresponding with the pitch of screw thread, thus can screw in indented bars.
A preparation method for the above-mentioned cladding heat-insulating load-bearing cantilevered plate docked with frame construction, it is characterized in that, its concrete preparation process is:
1 idiosome makes: utilize division board assembly in idiosome mould, carry out the arrangement of " bow " font, the inner chamber of idiosome mould is isolated the different layers district of alternate low-density layer and high-density layer, the thickness of the superiors and undermost the cantilevered plate low-density layer or cantilevered plate high-density layer that are of a size of prefabricated cantilevered plate adds cutting excess dimensions; The thickness of remainder layer should be the cantilevered plate low-density layer thickness of prefabricated cantilevered plate or the twice of cantilevered plate high-density layer thickness mutually, and each low-density layer district is at one end connected, and each high-density layer district is connected at the other end; Then it is 300kg/m that the one end be connected from low-density layer district adds density 3~ 500 kg/m 3low-density steam-pressing aero-concrete slurry, it is 600kg/m that the one end be connected from high-density layer district adds density 3~ 1000 kg/m 3high density steam-pressing aero-concrete slurry;
2 screenings: be developed to semisolid until slip or close to time solid-state, extract each division board assembly; Adopt hang, steel mesh reinforcement is vertically pressed into above-mentioned close in solid-state slip vertical, light and slowly, in every prefabricated cantilevered plate thickness, insert one group of steel mesh reinforcement;
3 cuttings: continue the strength condition of idiosome maintenance to cutting demand; The demoulding, length, width and thickness excision forming according to prefabricated cantilevered plate, wherein the cutting steel wire of thickness direction is deployed to the superiors and undermost cutting surplus layer position, all the other cutting steel wires are deployed to the low-density layer of double thickness or the centre position of high-density layer, obtains the cantilevered plate of required thickness.
Minimum range between cut surface when steel mesh reinforcement and step 3 are cut in described step 2 screening is 10mm ~ 40mm.
During described step 1 idiosome makes, division board assembly is stationary fixture and division board, and division board is heatproof nonmetal plate or the sheet metal of plane.
Described cutting excess dimensions, at about 20mm, without the need to too accurate, performs by industry standard.
The construction method connected with building frame construction dock of the above-mentioned cladding heat-insulating load-bearing cantilevered plate docked with frame construction, it is characterized in that, its concrete implementation step is:
1, on the indented bars of the interface end of cantilevered plate, the spreading reinforcing bar of TOE is accessed by connecting swivel nut, tighter with the nut back of the body; Exposed reinforcement is welded spreading reinforcing bar; On the interface end face of cantilevered plate, spread one deck water-keeping mortar;
2, after completing the supporting of the reinforcing bar binding at corresponding cast position, template relevant portion, cantilevered plate is winched to desired location, spreading reinforcing bar and welding spreading reinforcing bar insert in the cast die cavity of building frame corresponding site, and ensure that cantilevered plate side is concordant with cast die cavity, centering, fixing, hook is made in one end bending that spreading reinforcing bar and welding spreading reinforcing bar insert cast die cavity, has supplemented the template support of cantilevered plate and building frame construction pouring area;
3, cast is completed by the requirement of building frame construction pouring concrete, maintenance, form removal.
Described steam-pressing aero-concrete, adopts the formula of different densities grade.
Spacing together between batch cantilevered plate indented bars, exposed reinforcement is all identical, and retention, exposed identical length beyond cantilevered plate are together; Indented bars, exposed reinforcement and the method that steel mesh reinforcement connects and quantity all identical.
Steel mesh reinforcement is accurately located by positioning fixture, be deployed to the desired location of mould.
The welding of above-mentioned steel mesh reinforcement, interface end accurately locates the position of main muscle, fixed head, nut or hole plate by positioning fixture, hole plate and fixed head, both can be made as one, buckle the distance between screwed hole aperture and hole plate by the diel list processed on guarantee hole plate.
Described indented bars and the leading portion of exposed reinforcement with cone point, external coating cement cream during grafting.
Being cured maintenance to cutting the cantilevered plate semiproduct that obtain, being separated and sorting out, stacking packing and tie up, in the description of product, indicate the numerical value of thermal resistance numerical value and maximum permission load-bearing load.According to the carrying load of body of wall cantilevered plate, thermal resistance limit value, architectural appearance demand with frame column, beam point of attachment, in conjunction with steam-pressing aero-concrete production line idiosome cutting power, design the appearance and size of cantilevered plate, multilayer structure form, steel mesh reinforcement structure and interface end.
According to cladding design, determine the formula of light weight concrete construction slurry; Idiosome cutting planning is made according to the idiosome size of light cement matrix component production line, idiosome mould and cutting power; According to idiosome cutting planning, setting idiosome is bred as subregion and division board assembly, steel mesh reinforcement hanging position and the mode of mould.
Cantilevered plate is selected according to the position, the use maximum load that surface of wall are arranged cantilevered plate, or by main technical detail customization cantilevered plates such as the loads set.
The cladding heat-insulating load-bearing cantilevered plate that docks with frame construction of the present invention and prepare the beneficial effect that construction method has and be: cantilevered plate of the present invention adopts multilayer structure, upper strata adopts low-density gas concrete, gathers and connects to form tension stress system by the indented bars be threadedly coupled on reinforcing bar host muscle, connection swivel nut, spreading reinforcing bar with the form of screw thread; Lower floor adopts high density gas concrete, improves lower floor's compressive strength, forms resistance to compression stress system, rational in infrastructure, has enriched the PRACTICE OF DESIGN of building unit.
Steam-pressing aero-concrete cement based cantilevered plate of the present invention, possess the heat-proof quality reaching energy-saving index, enough carrying mechanical properties, its structure easily reliably, reasonably striking up partnership by docking with the frame column of building, Vierendeel girder, body of wall perpendicular on wall direction, can fill up the blank of cantilevered plate and frame construction vertical butt joint technology.Meet untethered required by Exterior Design, cantilevered plate absolute altitude to select.Design for energy saving building provides new basic condition.
Cantilevered plate technology of preparing of the present invention, undergoes technological transformation to the production line of existing Autoclaved aerated concrete blocks, solves such product of production line single, the present situation of technical stagnation.There is the technological progress meaning of objective reality.
Cladding heat-insulating load-bearing cantilevered plate factorial praluction of the present invention, efficiency is high, cost is low.Solve that on body of wall, to carry out the construction of cast-in-situ concrete overhanging component loaded down with trivial details, cost is high, there is the problems such as heat bridge.Significantly simplify work progress, save man-hour, material and consumption, there is significant economic benefit and social benefit.
Accompanying drawing explanation
Fig. 1 is a kind of cladding heat-insulating load-bearing cantilevered plate two-layer compound cantilevered plate schematic diagram docked with frame construction.
Fig. 2 is die cavity subregion and the cutting line of demarcation schematic diagram of two-layer compound cantilevered plate shown in Fig. 1.
Fig. 3 is a kind of cladding heat-insulating load-bearing cantilevered plate docked with frame construction steel mesh reinforcement schematic diagram used.
Fig. 4 is a kind of interface end schematic front view of steel mesh reinforcement of the cladding heat-insulating load-bearing cantilevered plate docked with frame construction.
Fig. 5 is that a kind of cladding heat-insulating load-bearing cantilevered plate docked with frame construction is poured into a mould with frame column and connected schematic diagram.
Fig. 6 is that a kind of E-E of the cladding heat-insulating load-bearing cantilevered plate docked with frame construction analyses and observe twice hole plate schematic diagram.
Wherein: 1, mould frame 2, idiosome loaded plate 3, cantilevered plate low-density layer 4, division board assembly 5, water-keeping mortar 6, cantilevered plate support bracket 7, cantilevered plate high-density layer 8, cutting and separating line 9, indented bars 10, exposed reinforcement 11, main muscle 12, circle muscle 13, single button screwed hole 14, fixed head 15, perforated plate 16, interface end 17, connect swivel nut 18, spreading reinforcing bar 19, welding spreading reinforcing bar 20, framework pouring area 21, cast template.
Detailed description of the invention
Fig. 1 ~ 6 are the cladding heat-insulating load-bearing cantilevered plate that the present invention is docked with frame construction and the most preferred embodiment preparing construction method, and below in conjunction with accompanying drawing 1 ~ 6, also the present invention will be further described in conjunction with specific embodiments.
Embodiment 1
For the outdoor machine of air-conditioner shelf arranged on the right side of certain residential building balcony.Be designed to people's shelf, lay three outdoor machine of air-conditioner, maximum load 350KG; The absolute altitude of architectural appearance design cantilevered plate is concordant with floor, and partial sector connects with frame column.
With reference to accompanying drawing 1: cantilevered plate design considerations is: the long 1800mm of cantilevered plate, wide 600mm, thick 120mm; Cantilevered plate is multilayer structure, and cantilevered plate low-density layer 3 is the density that 80mm is thick is 500 kg/m 3b05 level steam-pressing aero-concrete, cantilevered plate high-density layer 7 is the density that 40mm is thick is 700 kg/m 3b07 level steam-pressing aero-concrete; Cantilevered plate inside is distributed with steel mesh reinforcement, and the side that cantilevered plate connects building is provided with interface end 16.The indented bars 9 of interface end 16 is T12 × 6 screw rod, spacing 150mm; The exposed reinforcement 10 of interface end 16 is Φ 10 screw-thread steel, spacing 300mm; Indented bars 9, exposed reinforcement 10 are retained, exposed length outside the interface end 16 of cantilevered plate is 60mm.
The leading portion of indented bars 9 and exposed reinforcement 10, with cone point, inserts front surface brushing cement cream.
With reference to accompanying drawing 2: two-layer compound cantilevered plate utilizes mould frame 1 and idiosome loaded plate 2 to be buckled into idiosome mould, idiosome dies cavity be of a size of 4200 × 1200 × 600mm add corresponding orientation cutting surplus.The superiors of idiosome template inner chamber reserve the thick low-density layer district of 80mm, and orlop reserves the thick high density area of 40mm, between utilize division board assembly 4 one-tenth " bow " font distribute come subregion, be divided into the thick low density area of alternate 160mm and the thick high density area of 80mm.Respectively be communicated with in one end of dies cavity, each high density area is communicated with at the other end of dies cavity; Low density area and high density area are poured into the slurry of B05 level, B07 level proportioning respectively, and at static condition, foaming and intumescing is full of two regions of dies cavity respectively, and with slurry hydration reaction carrying out, gradually by liquid state to solid state transformed.Close to time solid-state, two regional boundary faces are substantially fixing, and slowly hang out division board assembly 4 vertically upward, interface changes without observability.Division board assembly 4 stops without the tabula on vertical direction.Insert steel mesh reinforcement.Attitude during cutting, 1200mm size is vertically placed, and cutting machine is longitudinally travelled along 4200mm dimensional directions, cuts out the width dimensions of 600mm along cutting and separating line 8 edge iron that can cut out on the gauge of cantilevered plate 120mm, cutting machine; Cutting machine from up to down crosscut is advanced, and can cut out the size of cantilevered plate 1800mm, remaining idiosome part, other component of cutting.
With reference to accompanying drawing 3,4: steel mesh reinforcement is welded by the main muscle 11 of longitudinal direction and the circle muscle 12 of lateral connection, and main muscle 11 and circle muscle 12 are 1.5mm thin plate.On steel mesh reinforcement, the plane at main muscle 11 thin plate and circle muscle 12 thin plate place is all parallel to steel mesh reinforcement direction of insertion.One end of main muscle 11 is provided with fixed head 14, fixed head 14 is welded with perforated plate 15; Perforated plate 15 is hole plate.Each contact welds by fixture, and in vertical direction without transverse barriers, and verticality is high, under guiding fixture guides, accurately, lentamente can be pressed into idiosome, and to idiosome without obviously perturbing.The perforated plate 15 of steel mesh reinforcement, in the top of idiosome, barrier effect is very little, and it is more shallow to enter idiosome, and inserting stop can ignore.Steel mesh reinforcement is coated with reliable anticorrosive coat.
Under the state left standstill, idiosome carries out with the follow-up of hydration reaction, and the surface of steel mesh reinforcement and idiosome form combination interface.
With reference to accompanying drawing 6, on main muscle 11, by positioning fixture for welding, can be fixed the welding of plate 14 accurately, the present embodiment perforated plate 15 adopts twice hole plate, manufactured by punch process, thickness of slab 2.0mm, two plate distance 12mm, with fixed head 14 one, list on perforated plate 15 buckles the aperture of screwed hole 13 with reference to the ` bottom diameter Φ 8mm of T12 × 6 screw rod, gets Φ 9mm; The distance 12mm of two fixed heads 14, equal with 2 pitch (6 × 2) of T12 × 6 screw thread, and be lead angle with the angle that the axis of thread tilts; Thus the list ensureing on fixed head 14 is buckled screwed hole 13 and is engaged completely.
After cutting, perforated plate 15 is inner at end face, capped 8 ~ 16mm.By grafting positioning fixture, exposed reinforcement 10 can be inserted easily and form interface end 16 with screw-in indented bars 9.
With reference to accompanying drawing 5: according to designing requirement on the indented bars 9 of the interface end 16 of cantilevered plate, screw on connection swivel nut 17, connect the spreading reinforcing bar 18 that the other end of swivel nut 17 screws on TOE, tight with the nut back of the body; Exposed reinforcement is welded spreading reinforcing bar; In the interface end 16 of cantilevered plate, scrape and smear one deck water-keeping mortar 5, restriction cantilevered plate is to the absorption of the concrete moisture poured into a mould subsequently.
Complete the reinforcing bar binding of framework pouring area 20 of building frame (post, beam, plate), the building of cast template 21, building frame post pouring area support work time, put up cantilevered plate support bracket 6, in order to the supporting to cantilevered plate butt junction location.
With bracket suspender, crane, cantilevered plate is winched to desired location, spreading reinforcing bar 18 inserts in the cast die cavity of building frame post, Vierendeel girder, floor, and centering, fixedly secures cantilevered plate.The end face of cantilevered plate must not insert in the cast die cavity of building frame construction, ensures design thickness and the design strength of frame construction reinforcement cover.
Hook is made in spreading reinforcing bar 18 and one end bending of inserting in the cast die cavity of building frame post, Vierendeel girder, floor of welding spreading reinforcing bar 19, increases bond stress; Supplement the template support of cantilevered plate and building frame construction pouring area.
Cast is completed, maintenance, form removal by the requirement of building frame construction pouring concrete.
Embodiment 2
Implementation condition and step are with embodiment 1, and difference is steam-pressing aero-concrete multilayer structure be density is 300kg/m 3b03 level steam-pressing aero-concrete, density be 800 kg/m 3the two-layer multilayer structure of B08 level steam-pressing aero-concrete; Cantilevered plate is winched to the position of designing requirement, complete the location of the template construction of frame column and Vierendeel girder and cantilevered plate, fixing; First pour into a mould frame column, rear cast Vierendeel girder, by frame column, concrete twice cast of Vierendeel girder, together with being connected to frame construction by cantilevered plate.
Embodiment 3
Implementation condition and step are with embodiment 1, and difference is steam-pressing aero-concrete multilayer structure be density is 400kg/m 3b04 level steam-pressing aero-concrete, density be 600 kg/m 3the two-layer multilayer structure of B06 level steam-pressing aero-concrete; Perforated plate 15 is M10 nut, is welded on fixed head 14.
Embodiment 4
Implementation condition and step are with embodiment 1, and difference is indented bars 9, exposed reinforcement 10 is retained, exposed length outside the interface end 16 of cantilevered plate is 120mm.
Embodiment 5
Implementation condition and step are with embodiment 1, and difference is indented bars 9, exposed reinforcement 10 is retained, exposed length outside the interface end 16 of cantilevered plate is 50mm.
Embodiment 6
Implementation condition and step are with embodiment 1, and difference is that the bottom surface of cantilevered plate is concordant with the bottom surface of Vierendeel girder contour.
The above is only preferred embodiment of the present invention, and be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solution of the present invention content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.

Claims (8)

1. the cladding heat-insulating load-bearing cantilevered plate docked with frame construction, comprises cantilevered plate, it is characterized in that: described cantilevered plate is steam-pressing aero-concrete multilayer structure, and multilayer structure is the cladding of cantilevered plate low-density layer (3) and cantilevered plate high-density layer (7); Cantilevered plate inside is distributed with steel mesh reinforcement, and the side that cantilevered plate connects building is provided with interface end (16).
2. a kind of cladding heat-insulating load-bearing cantilevered plate docked with frame construction according to claim 1, is characterized in that: described cantilevered plate low-density layer (3) for density be 300kg/m 3~ 500 kg/m 3steam-pressing aero-concrete, described cantilevered plate high-density layer (7) for density be 600 kg/m 3~ 1000 kg/m 3steam-pressing aero-concrete.
3. a kind of cladding heat-insulating load-bearing cantilevered plate docked with frame construction according to claim 1, it is characterized in that: described steel mesh reinforcement is welded by the main muscle (11) of longitudinal direction and the circle muscle (12) of lateral connection, and the interface end of main muscle (11) is welded with fixed head (14); Fixed head (14) is fixed with 2 ~ 4 roads hole plate side by side or nut, hole plate is equipped with and singly detains screwed hole (13).
4. a kind of cladding heat-insulating load-bearing cantilevered plate docked with frame construction according to claim 1, it is characterized in that: the combined interface that described interface end (16) is indented bars (9) and exposed reinforcement (10), on the hole plate that indented bars (9) is threaded onto steel mesh reinforcement or nut, exposed reinforcement (10) is plugged into hole plate on steel mesh reinforcement, and indented bars (9) and exposed reinforcement (10) set exposed 20mm ~ 120mm beyond cantilevered plate and retain; Indented bars (9), exposed reinforcement (10) leading portion are with cone point.
5. a preparation method for the cladding heat-insulating load-bearing cantilevered plate docked with frame construction described in claim 1 ~ 4, is characterized in that, its concrete preparation process is:
5.1 idiosomes make: utilize division board assembly (4) in idiosome mould, carry out the arrangement of " bow " font, the inner chamber of idiosome mould is isolated the different layers district of alternate low-density layer and high-density layer, the thickness of the superiors and undermost the cantilevered plate low-density layer (3) or cantilevered plate high-density layer (7) that are of a size of prefabricated cantilevered plate adds cutting excess dimensions; The thickness of remainder layer should be the cantilevered plate low-density layer thickness of prefabricated cantilevered plate or the twice of cantilevered plate high-density layer thickness mutually, and each low-density layer district is at one end connected, and each high-density layer district is connected at the other end; Then it is 300kg/m that the one end be connected from low-density layer district adds density 3~ 500 kg/m 3low-density steam-pressing aero-concrete slurry, it is 600 kg/m that the one end be connected from high-density layer district adds density 3~ 1000 kg/m 3high density steam-pressing aero-concrete slurry;
5.2 screenings: be developed to semisolid until slip or close to time solid-state, extract division board assembly (4); Adopt hang, steel mesh reinforcement is vertically pressed into above-mentioned close in solid-state slip vertical, light and slowly, in every prefabricated cantilevered plate thickness, insert one group of steel mesh reinforcement;
5.3 cuttings: continue the strength condition of idiosome maintenance to cutting demand; The demoulding, length, width and thickness excision forming according to prefabricated cantilevered plate, wherein the cutting steel wire of thickness direction is deployed to the superiors and undermost cutting surplus layer position, all the other cutting steel wires are deployed to the low-density layer of double thickness or the centre position of high-density layer, obtains the cantilevered plate of required thickness.
6. the preparation method of a kind of cladding heat-insulating load-bearing cantilevered plate docked with frame construction according to claim 5, is characterized in that: the minimum range between cut surface when steel mesh reinforcement and step 5.3 are cut in step 5.2 screening is 10mm ~ 40mm.
7. the preparation method of a kind of cladding heat-insulating load-bearing cantilevered plate docked with frame construction according to claim 5, it is characterized in that: during step 5.1 idiosome makes, division board assembly (4) is stationary fixture and division board, and division board is heatproof nonmetal plate or the sheet metal of plane.
8. the construction method connected with building frame construction dock of the cladding heat-insulating load-bearing cantilevered plate docked with frame construction described in claim 1 ~ 4, is characterized in that, its concrete implementation step is:
8.1, on the indented bars (9) of the interface end (16) of cantilevered plate, the spreading reinforcing bar (18) of TOE is accessed by connecting swivel nut (17), tighter with the nut back of the body; Exposed reinforcement (10) is welded and fixed welding spreading reinforcing bar (19); On the interface end face of cantilevered plate, spread one deck water-keeping mortar (5);
8.2, after completing the supporting of the reinforcing bar binding at corresponding cast position, template relevant portion, cantilevered plate is winched to desired location, spreading reinforcing bar (18) and welding spreading reinforcing bar (19) are inserted in the cast die cavity of building frame corresponding site, and ensure that cantilevered plate is concordant with cast die cavity, centering, fixing, hook is made in one end bending that cast die cavity is inserted in spreading reinforcing bar (18) and welding spreading reinforcing bar (19), has supplemented the template support of cantilevered plate and building frame construction pouring area;
8.3, cast is completed by the requirement of building frame construction pouring concrete, maintenance, form removal.
CN201310203544.3A 2013-05-28 2013-05-28 Multilayer load bearing heat-insulated cantilever plate butted with frame structure and preparation and construction method Expired - Fee Related CN103290980B (en)

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