CN103273602A - Machine for molding external-wall heat preservation dual-purpose plate core - Google Patents

Machine for molding external-wall heat preservation dual-purpose plate core Download PDF

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Publication number
CN103273602A
CN103273602A CN2013101515091A CN201310151509A CN103273602A CN 103273602 A CN103273602 A CN 103273602A CN 2013101515091 A CN2013101515091 A CN 2013101515091A CN 201310151509 A CN201310151509 A CN 201310151509A CN 103273602 A CN103273602 A CN 103273602A
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CN
China
Prior art keywords
core
wall
quiet
dynamic model
mould
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Pending
Application number
CN2013101515091A
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Chinese (zh)
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杨世录
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Individual
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Individual
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Priority to CN2013101515091A priority Critical patent/CN103273602A/en
Publication of CN103273602A publication Critical patent/CN103273602A/en
Priority to PCT/CN2014/076346 priority patent/WO2014173328A1/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped

Abstract

The invention relates to a machine for molding an external-wall heat preservation dual-purpose plate core. The machine comprises a frame. The frame is provided with a mold. The mold comprises a movable mold installed on a movable mold plate, and a static mold installed on a static mold plate. Two sides of the mold are provided respectively with multiple telescopic rotary pipe cores which are used for being inserted a mold cavity formed by mold assembling to form inner through-holes in a processed heat preservation plate core and then being drawn out, and with multiple telescopic swallowtail-shaped core stripes which form swallowtail-shaped grooves on the surface of the processed heat preservation plate core and then are drawn out. The two sides of the mold are provided respectively with the multiple telescopic rotary pipe cores which are used for being inserted a mold cavity formed by mold assembling to form inner through-holes in a processed heat preservation plate core and then being drawn out, and with the multiple telescopic swallowtail-shaped core stripes which form swallowtail-shaped grooves on the surface of the processed heat preservation plate core and then are drawn out, and thus the heat preservation plate of which the processing surface is provided with the swallowtail-shaped grooves and the core is provided with the inner through-holes is efficiently processed. The machine has a simple structure and a low cost.

Description

A kind of exterior-wall heat insulation two-purpose plate core make-up machine
Technical field
The invention belongs to building energy conservation Outwall thermal insulation board processing technique field, be specifically related to a kind of exterior-wall heat insulation two-purpose plate core make-up machine.
Background technology
What built house did not reach energy conservation standard will carry out reducing energy consumption, paste one deck warming plate outward.At the exterior enclosure wall in room that builds a house, energy-conservationly below standard to establish external thermal insulation, " external thermal insulation system with steel wire net rack molded polystyrene plate " is State Standard of the People's Republic of China GB26540-2011, the steel wire diameter of external thermal insulation system and performance have been classified compulsory standard as, the full pattern of outer heat-insulating property of external thermal insulation system is moulded XPS and is supported, but the one side of warming plate is emboss pit, be not locked as one with cement mortar, year in and year out, expose to the sun and rain, spring, summer, autumn and winter, expand with heat and contract with cold, the possibility of layering is arranged.Warming plate is again solid, does not have inner via hole, can't bring the energy-saving effect of XPS to greatest extent into play, not conservation of raw material not to the limit, in addition, solid polystyrene, when electric wire is installed, burst at the seams in addition, take a lot of work, time-consuming and expense material.
So the applicant has developed a kind of warming plate core with dovetail groove and inner via hole, referring to shown in Figure 6, but existing exterior-wall heat insulation two-purpose plate core make-up machine can't be processed the warming plate core of this band dovetail groove and inner via hole in batches, can't satisfy the batch needs of construction and installation.
Summary of the invention
The objective of the invention is provides a kind of warming plate core exterior-wall heat insulation two-purpose plate core special molding machine for the production of processing belt dovetail groove and inner via hole in order to overcome shortcoming of the prior art.
The present invention is achieved in that a kind of exterior-wall heat insulation two-purpose plate core make-up machine, comprises frame, and described frame is provided with mould, and described mould comprises the moving mold that is installed on the moving platen, is installed in the quiet mould on the quiet template; Described mould both sides are respectively equipped with described for many scalable rotation tube cores that are used in the die cavity that inserts described mould matched moulds formation extracting out after the warming plate in-core of processing forms inner via hole and the many scalable dovetail core bars of extracting out after the warming plate wicking surface of processing is formed with dovetail groove.
Described tube core is connected a sport car respectively with described dovetail core bar, and each described sport car connects the auxiliary piston bar of an auxiliary oil cylinder respectively; The sport car that drives described tube core is provided with the tube core rotary drive mechanism; The sport car that drives described dovetail core bar is provided with cam drive and spring, and described cam drive connects described dovetail core bar by described spring.
Described moving mold comprises the dynamic model outer wall, be provided with the dynamic model inner cavity plate in the described dynamic model outer wall, be provided with dynamic model inner chamber gripper shoe between described dynamic model outer wall and the described dynamic model inner cavity plate, described dynamic model inner cavity plate is provided with a plurality of apertures, and described dynamic model outer wall is provided with dynamic model air inlet and dynamic model scavenge port.
Described quiet mould comprises quiet mould outer wall, be provided with quiet mold cavity plate in the described quiet mould outer wall, be provided with quiet mold cavity gripper shoe between described quiet mould outer wall and the described quiet mold cavity plate, described quiet mold cavity plate is provided with a plurality of apertures, and described quiet mould outer wall is provided with quiet mould air inlet, quiet mould scavenge port and advances the raw material mouth.
Described moving platen connects the main piston rod of master cylinder.
The matched moulds contact-making surface of described quiet mould and described moving mold is provided with sealing joint strip.
The present invention is respectively equipped with described for many scalable rotation tube cores that are used in the die cavity that inserts described mould matched moulds formation extracting out after the warming plate in-core of processing forms inner via hole and the many scalable dovetail core bars of extracting out after the warming plate wicking surface of processing is formed with dovetail groove by the mould both sides, thereby realized that the High-efficient Production finished surface has and has the inner via hole warming plate in dovetail groove and the core body, and simple in structure, cost is low.
Description of drawings
The front view of the exterior-wall heat insulation two-purpose plate core make-up machine that Fig. 1 embodiment of the invention provides;
The attached view of the exterior-wall heat insulation two-purpose plate core make-up machine that Fig. 2 embodiment of the invention provides;
The folding schematic diagram of the sound mould that Fig. 3 embodiment of the invention provides;
The schematic diagram of the quiet mould that Fig. 4 embodiment of the invention provides;
The schematic diagram of the dynamic model that Fig. 5 embodiment of the invention provides;
The structural representation of the warming plate core that Fig. 6 embodiment of the invention provides;
Among the figure: the 1-frame, the 2-guide pillar, the quiet mould of 3-, the 4-moving mold, the 5-master cylinder, the 6-main piston rod, the 7-moving platen, the quiet template of 8-, bearing at the bottom of the 9-, 10-sport car wheel, the 11-motor, the 12-gear, the quiet mould air inlet of 13-air port, the 14-Hydraulic Station, the 15-hydraulic oil container, 16-advances the raw material mouth, the 17-roadster railway, the 18-cam drive, 19-dovetail core bar, the 20-spring, the 21-auxiliary oil cylinder, 22-auxiliary piston bar, the 23-belt gear, the 24-tube core, the 25-sport car, 26-dynamic model scavenge port, 27-dynamic model inner cavity plate, 28-dynamic model aperture, 29-dynamic model inner cavity plate gripper shoe, 30-dynamic model air inlet air port, 31-dynamic model sealing strip, 32-folding die orifice, the 33-inner via hole, the 34-dovetail groove, the quiet mould scavenge port of 326-, the quiet mold cavity plate of 327-, the quiet mould aperture of 328-, the quiet mold cavity plate of 329-gripper shoe, the quiet mould sealing strip of 331-.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the present invention is further elaborated.
Exterior-wall heat insulation two-purpose plate core make-up machine of the present invention is specifically designed to manufacturing band dovetail groove as shown in Figure 6 and the warming plate core of inner via hole, has dovetail groove 34 on the surface of described warming plate core, and inside offers inner via hole 33.
Shown in Fig. 1~5, a kind of exterior-wall heat insulation two-purpose plate core make-up machine, be horizontal make-up machine, comprise frame 1, described frame by four longitudinally the horizontal guide pillar 2 of template and four form, template is parallel respectively longitudinally for four horizontal guide pillars 2 and four, and the assurance of vertical with horizontal intersection point is vertical, makes that the frame more stable and stronger is indeformable.Described four templates that vertically arrange comprise moving platen 7, quiet template 8 and side template, middle template; Described frame 1 bottom is provided with end bearing 9, described frame 1 bottom is equipped with hydraulic oil container 15, be connected with hydraulic oil unit 14, described hydraulic oil unit 14 tops are provided with master cylinder 5, described master cylinder 5 connects main piston rod 6, described main piston rod 6 connects described moving platen 7, and described master cylinder 5 and main piston rod 6 are installed in the center of described middle template; Moving mold 4 is installed in the center of moving platen 7, and main piston rod 6 promotes moulds 6 and quiet mould 3 and seals when folding die orifice 32 place matched moulds, and moving mold 4 is parallel with 3 on quiet mould during die sinking, manufacture a product during matched moulds, take out product during die sinking, every folding mould is once produced a product.
Described four guide pillars 2 are through the corner location of four templates, are fixed on end bearing 9 tops.Moving mold is fixed on the moving platen, quiet mould is fixed on the quiet template, master cylinder is fixed on the middle template, the piston rod of master cylinder front end is fixed on the moving platen, under four guide pillar Siping City row and the orthogonal control of four template Siping City row, and the straight line of piston rod, reciprocating motion has driven the straight reciprocating motion of moving mold, and when guaranteeing that moving mold and quiet mould open with merging, the position is accurately constant, and each motion can not have deviation.The die sinking matched moulds of moving mold and quiet mould, the size of straight-line pressure is advanced, falls back and is stopped, and the speed of speed relies on piston rod, oil cylinder, oil pipe, Hydraulic Station to transmit, and finally all controls commander by computer.
Described frame 1 both sides are respectively equipped with one to have the sport car 25 of sport car wheel 10 and is used for the roadster railway 17 that each sport car 25 moves, each described sport car 25 connects the auxiliary piston bar 22 of an auxiliary oil cylinder 21 respectively, mobile repeatedly at the described roadster railway 17 in the driving lower edge of described auxiliary oil cylinder 21, make dovetail core bar 19 and tube core 24 insert and extract out quiet mould respectively.
Described sport car 25 comprises runing frame, roadster railway 17, sport car wheel 10; The sport car that wherein drives described dovetail core bar 19 also is provided with cam drive mechanism 18, the spring 20 of described dovetail core bar 19 and the spring base of described spring 20 of cam and camshaft formation, makes dovetail core bar 19 do short-range reciprocating motion; Drive the belt gear 23 that also is provided with gear, chain, belt and belt pulley on the sport car of described tube core 24 and constitutes, with motor 11 and reductor that described belt gear 2 is connected, tube core 24 is executed transport and is moved, be easy to from product, extract out.
Shown in Fig. 3~5, described moving mold 4 comprises outer wall, be provided with inner cavity plate 27 in the described outer wall, be provided with dynamic model inner cavity plate gripper shoe 29 between the outer wall of described moving mold 4 and the described dynamic model inner cavity plate 27, offer numerous apertures 28 on the described dynamic model inner cavity plate 27, the malleation of steam, air and water and negative pressure namely advance with row all to from described numerous aperture 28, pass through; Offer dynamic model air inlet air port 30 on the outer wall of described moving mold 4, advance raw material mouth 16 and dynamic model scavenge port 26, described moving mold 4 is provided with sealing strip 31 with the contact-making surface of described quiet mould 3.
Described quiet mould 3 has and described moving mold 4 similar structures, shown in Fig. 3~4, comprise quiet mould outer wall, be provided with quiet mold cavity plate 327 in the described quiet mould outer wall, described quiet mold cavity plate 327 is provided with aperture 328, is provided with quiet mold cavity plate gripper shoe 329 between described quiet mold cavity plate 327 and the described quiet mould outer wall, offers quiet mould air inlet air port 13 and quiet mould scavenge port 326 on the described quiet mould outer wall, be used for entering pressure air, by in numerous apertures 328 product being blown out mould; Be provided with sealing strip 331 between described quiet mould outer wall and the described quiet mold cavity plate 327.
The product surface in the mould of making in described dynamic and static mould both sides are respectively equipped with the die cavity that forms when inserting described dynamic and static mould matched moulds forms the dovetail core bar 19 and the rotatable tube core 24 that forms the inner via hole on the warming plate core of band dovetail groove, and described tube core 24 is equipped with tip degree with the insertion end of dovetail core bar 19; Described dovetail core bar 19 connects cam drive mechanism 18 and spring 20, described cam drive mechanism 18 comprises cam, drives the camshaft that cam rotates, when described cam rotates, oppressing described spring 20 shrinks, thereby described dovetail core bar 19 is advanced, constantly make dovetail core bar 19 do short distance and move back and forth; Described cam drive mechanism 18 connects the sport car 25 that is located at the frame right side, and described sport car 25 moves at the roadster railway 17 that the auxiliary oil cylinder 21 that is located at the frame right side drives the lower edge correspondence, and carries out above-mentioned action by described cam drive mechanism 18.
The sport car 25 (being located at the frame left side) that drives described tube core 24 is provided with motor 11, described motor 11 connects described tube core 24 by belt gear 23 (comprising belt and belt pulley), gear 12, drive described tube core 24 and rotate, guaranteed that tube core 24 is rotated motion simultaneously straight-line.
Described moving, when quiet mould is in the matched moulds state, insert dovetail core bar 19 and tube core 24 described moving, corresponding position in the die cavity that quiet mould matched moulds forms, advance raw material by the automatic feed rifle from advancing raw material mouth 16, material is advanced full of described die cavity with automatic inductor induction, open quiet mould then, moving mold advance steam port, inject steam, make the raw material expanded by heating after the steam punching, be condensated as a whole, open quiet mould afterwards, the moving mold cooling water inlet injects cooling water, makes cooling in product and the die cavity, make product meet cold contraction, extract dovetail core bar 19 and tube core 24 from mould two out, open the scavenge port of moving mold and quiet mould lower end, start air-introduced machine, make the surplus vapour in two moulds, surplus water emptying, open moving mold, the air inlet from quiet mould blasts pressure-air, product is blown out from quiet mould, product is dried in drying chamber, drain moisture, after check, become formal product, as shown in Figure 6.
Warming plate central layer of the present invention can be on the former plinth course of built house (existing building) bonding crab-bolt fastening, also can be used for being incubated outside the shear wall of in the big mould in the room that builds a house, making, collude type lacing wire and concrete casting one by making.
This make-up machine has adopted the automated programming building block technique of PLC electrical equipment touch control system, and each action and program are with timing second, and production efficiency improves, and takes full advantage of duration, and steady quality is reliable.
Make-up machine of the present invention is full-automatic machine, and plate core of general every system needs 2~3 minutes.The invention solves the industrialized mass production difficult problem of band dovetail troughed belt inner via hole exterior-wall heat insulation two-purpose plate core.Simple in structure, easy to operate, the production efficiency height also can manual, semi or fully automaticly be produced.
Make-up machine of the present invention is compared with common warming plate make-up machine, increased the device of making dovetail groove and inner via hole, the while program simplification, after die sinking, product is ejected from mould with the knock-pin that ejects the dress system former, the pressure that is improved to strengthen air blast blows out product from mould, cancel the production routine that ejects the dress system, reduced the spending of machine cost.
In addition, all being equipped with feed hopper on the general similar make-up machine, is the raw materials used storage of machinery itself, and the little storing of its volume is few, will be input into from big material bin immediately if use up.If be not input into immediately and will cause the stopping production phenomenon.Feed hopper is not set on the make-up machine of the present invention, and the direct and big material bin connection of conveying pipeline generally can not form the fracture phenomenon, removes feed hopper dress system from, has reduced the component costs of make-up machine.
The above only is preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (6)

1. an exterior-wall heat insulation two-purpose plate core make-up machine comprises frame, it is characterized in that described frame is provided with mould, and described mould comprises the moving mold that is installed on the moving platen, is installed in the quiet mould on the quiet template; Described mould both sides are respectively equipped with described for many scalable rotation tube cores that are used in the die cavity that inserts described mould matched moulds formation extracting out after the warming plate in-core of processing forms inner via hole and the many scalable dovetail core bars of extracting out after the warming plate wicking surface of processing is formed with dovetail groove.
2. according to the described exterior-wall heat insulation two-purpose plate of claim 1 core make-up machine, it is characterized in that described tube core is connected a sport car respectively with described dovetail core bar, each described sport car connects the auxiliary piston bar of an auxiliary oil cylinder respectively; The sport car that drives described tube core is provided with the tube core rotary drive mechanism; The sport car that drives described dovetail core bar is provided with cam drive and spring, and described cam drive connects described dovetail core bar by described spring.
3. according to the described exterior-wall heat insulation two-purpose plate of claim 1 core make-up machine, it is characterized in that, described moving mold comprises the dynamic model outer wall, be provided with the dynamic model inner cavity plate in the described dynamic model outer wall, be provided with dynamic model inner chamber gripper shoe between described dynamic model outer wall and the described dynamic model inner cavity plate, described dynamic model inner cavity plate is provided with a plurality of apertures, and described dynamic model outer wall is provided with dynamic model air inlet and dynamic model scavenge port.
4. according to the described exterior-wall heat insulation two-purpose plate of claim 1 core make-up machine, it is characterized in that, described quiet mould comprises quiet mould outer wall, be provided with quiet mold cavity plate in the described quiet mould outer wall, be provided with quiet mold cavity gripper shoe between described quiet mould outer wall and the described quiet mold cavity plate, described quiet mold cavity plate is provided with a plurality of apertures, and described quiet mould outer wall is provided with quiet mould air inlet, quiet mould scavenge port and advances the raw material mouth.
5. according to the described exterior-wall heat insulation two-purpose plate of claim 1 core make-up machine, it is characterized in that described moving platen connects the main piston rod of master cylinder.
6. according to the described exterior-wall heat insulation two-purpose plate of claim 1 core make-up machine, it is characterized in that the matched moulds contact-making surface of described quiet mould and described moving mold is provided with sealing joint strip.
CN2013101515091A 2013-04-27 2013-04-27 Machine for molding external-wall heat preservation dual-purpose plate core Pending CN103273602A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN2013101515091A CN103273602A (en) 2013-04-27 2013-04-27 Machine for molding external-wall heat preservation dual-purpose plate core
PCT/CN2014/076346 WO2014173328A1 (en) 2013-04-27 2014-04-28 Machine for molding external-wall heat insulation dual-purpose plate core

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CN2013101515091A CN103273602A (en) 2013-04-27 2013-04-27 Machine for molding external-wall heat preservation dual-purpose plate core

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014173328A1 (en) * 2013-04-27 2014-10-30 黄沛苍 Machine for molding external-wall heat insulation dual-purpose plate core

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CN2438765Y (en) * 2000-07-31 2001-07-11 唐绍林 Built-in core tube light composite insulating slab
JP2003170446A (en) * 2001-12-06 2003-06-17 Shinsei:Kk Method and equipment for manufacturing plate material, and plate material
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CN101363264A (en) * 2008-06-20 2009-02-11 哈尔滨鸿盛房屋节能体系研发中心 Energy-conserving construction bearing wall composite board
CN101372844A (en) * 2008-07-28 2009-02-25 哈尔滨鸿盛房屋节能体系研发中心 Multi-ribbed steel pipe core column building energy-saving module composite board
CN101941266A (en) * 2010-08-30 2011-01-12 杨世录 Novel slab core forming machine of blister steel net wall body
CN103046659A (en) * 2013-01-17 2013-04-17 江苏华昊新能源科技股份有限公司 Grooved thermal insulation plate and producing method thereof
CN203293448U (en) * 2013-04-27 2013-11-20 杨世录 External wall thermal-insulation dual-purpose plate core forming machine

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CN2627099Y (en) * 2003-05-20 2004-07-21 朱恒杰 Reinforced lightweight concrete board
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6141929A (en) * 1993-02-10 2000-11-07 Kistner Concrete Products, Inc. Insulated pre-formed wall panels
CN2438765Y (en) * 2000-07-31 2001-07-11 唐绍林 Built-in core tube light composite insulating slab
JP2003170446A (en) * 2001-12-06 2003-06-17 Shinsei:Kk Method and equipment for manufacturing plate material, and plate material
CN200961315Y (en) * 2006-09-02 2007-10-17 杨世录 Novel board core of foam steel net wall
CN101250931A (en) * 2007-12-17 2008-08-27 哈尔滨鸿盛房屋节能体系研发中心 Steel construction wall or roofing porous warming plate
CN101363264A (en) * 2008-06-20 2009-02-11 哈尔滨鸿盛房屋节能体系研发中心 Energy-conserving construction bearing wall composite board
CN101372844A (en) * 2008-07-28 2009-02-25 哈尔滨鸿盛房屋节能体系研发中心 Multi-ribbed steel pipe core column building energy-saving module composite board
CN101941266A (en) * 2010-08-30 2011-01-12 杨世录 Novel slab core forming machine of blister steel net wall body
CN103046659A (en) * 2013-01-17 2013-04-17 江苏华昊新能源科技股份有限公司 Grooved thermal insulation plate and producing method thereof
CN203293448U (en) * 2013-04-27 2013-11-20 杨世录 External wall thermal-insulation dual-purpose plate core forming machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014173328A1 (en) * 2013-04-27 2014-10-30 黄沛苍 Machine for molding external-wall heat insulation dual-purpose plate core

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Application publication date: 20130904