CN101049712B - Flip-flop forming machine for heat preservation building module blocks - Google Patents

Flip-flop forming machine for heat preservation building module blocks Download PDF

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Publication number
CN101049712B
CN101049712B CN2007100990815A CN200710099081A CN101049712B CN 101049712 B CN101049712 B CN 101049712B CN 2007100990815 A CN2007100990815 A CN 2007100990815A CN 200710099081 A CN200710099081 A CN 200710099081A CN 101049712 B CN101049712 B CN 101049712B
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demoulding
mould
binder
main
frame
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Expired - Fee Related
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CN2007100990815A
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CN101049712A (en
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付振顶
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Abstract

A turning-over and shaping machine for manufacturing the insulating building blocks with different shapes is composed of a feeding unit, a material pressing unit, a turnover mould unit and a demoulding unit. The turnover mould of said turnover mould unit is driven by master motor via master chain to move on track to the material pressing unit and demoulding unit. The movable feeding box is drivenby the feeding hydraulic cylinder and the hydraulic cylinder of base plate to the material pressing unit. Said turnover mould is turned over on its holder.

Description

Flip-flop forming machine for heat preservation building module blocks
Technical field
The invention belongs to a kind of flip-flop forming machine for heat preservation building module blocks.
Background technology
Traditional machine made brick outward appearance mostly is the one hand tile of square rectangle or band square rectangular opening.Be earlier the brick material to be put in bricks die during manufacturing, use machinery with the brick material compacting in the bricks die again, and rear demoulding will be built the module taking-up.This traditional brickmaking machine can only prepare identical shaped the laying bricks of one up and down, ejects mould as long as will build module from the bricks die lower end during demoulding.But build module and have the laying bricks or be incubated and build module when (as shown in Figure 4, the side of building module is concave shape) of one shape inequality up and down such as horizontal reinforced wall as difformity, bottom up and down if need to make abnormity, traditional brickmaking machine then can not be produced.Usually produce this abnormity and build module and need prepare a large amount of particular manufacturing crafts, with the brick material compacting in the bricks die, then will build module and mould again and be placed into simultaneously and build module and in mould, till the bone dry, again mould is inverted, take out the block module with machinery.
At present, be born a kind of building heat preservation of building field is built the module new system, after this system uses this kind insulation to build the module masonry construction wall, square hole is left in the body of wall centre, build module square hole position in insulation and insert the reinforcing bar cast concrete, so just make insulation block module and armored concrete form integral wall, use insulation to build the effect that the module masonry body of wall has promptly played building energy conservation heat insulation, saved the conventional concrete body of wall again and must use by elder generation's concrete form cost of a template after-pouring.And this builds module and can be used as bearing wall again and use, and having remedied common brick can not be incubated, and one hand tile can not be as the defective of load bearing wall, thereby insulation is built module and is used widely day by day in building industry.This insulation build module mainly with cement in addition other insulation material add water and be mixed and made into, light weight has viscosity, material and unit weight all have specific (special) requirements, the complex manufacturing difficulty is big, traditional brick-making method and machinery can't be produced, as adopting that other method production mould occupancy is big, cost is high, efficient is low, can not satisfy the demand.Have only and adopt following flip-flop forming machine for heat preservation building module blocks just can produce qualified insulation block module, and can meet the need of market.
Summary of the invention
The objective of the invention is to design a kind of flip-flop forming machine for heat preservation building module blocks, make it can satisfy the requirement that the building module new system is built in insulation, the block module manufacturing of different shape is finished in mechanization easily, and also has reasonable in design, and brickmaking speed is fast, brickmaking efficient height, advantage that yield rate is high.For this reason, the present invention adopts this make-up machine to be made of feeding structure, press material structure, turning mould structure and demolding structure four parts.Described feeding structure is made up of feeding liquid cylinder pressure, base plate hydraulic cylinder, discharging base plate, charging active box and feeding rack.The feeding rack front end communicates with the binder space, the charging active box is positioned at feeding rack, the discharging base plate opens and closes charging active box lower surface by the base plate hydraulic cylinder, and the piston rod of feeding liquid cylinder pressure connects charging active box rear end, and the piston rod of base plate hydraulic cylinder connects the discharging base plate rear end.Feeding structure is distributed in the two ends of press material structure, and turning mould structure and demolding structure are positioned at the two ends in addition of press material structure, and the turning mould structure is between press material structure and demolding structure.Main motor drives the turning mould structure by the main chain bar upset mould is moving on the binder collet of press material structure and between the demoulding space of demolding structure along guide rail.The feeding liquid cylinder pressure of feeding structure and the piston rod of base plate hydraulic cylinder push charging active box and discharging base plate in the binder space simultaneously, and the upset mould of turning mould structure overturns on turning mold frame.The said structure design has realized purpose of the present invention.
Advantage of the present invention mechanization is easily finished the block module manufacturing that various sides are the character cut in bas-relief shape, and also has reasonable in design, and brickmaking speed is fast, and brickmaking efficient improves nearly 5 times, and equipment of the present invention is easy to use, low cost of manufacture, safe and reliable.
Description of drawings
Fig. 1 is a plan structure schematic diagram of the present invention
Fig. 2 is a partial structurtes schematic diagram of the present invention
Fig. 3 is the partial schematic diagram of charging of the present invention and press material structure
Fig. 4 is the made block module diagram of the present invention
The specific embodiment
As shown in Figures 1 to 4, obviously, press material structure is positioned at the middle part of frame 43.Feeding structure is distributed in the two ends of press material structure, and turning mould structure and demolding structure are positioned at the two ends in addition of press material structure, and structure on two sides is all identical, so only a side structure is described, the present invention also can monolaterally be provided with certainly, so be not repeated.
A kind of flip-flop forming machine for heat preservation building module blocks comprises main hydraulic cylinder 22, liquid parting cylinder pressure 26, feeding liquid cylinder pressure 9, main motor 6 and guide rail 4.This make-up machine is made of feeding structure, press material structure, turning mould structure and demolding structure four parts.Described feeding structure is made up of feeding liquid cylinder pressure, base plate hydraulic cylinder, discharging base plate 20, charging active box and feeding rack 11.The feeding rack front end communicates with the binder space, and the charging active box is positioned at feeding rack, and the discharging base plate opens and closes charging active box lower surface by the base plate hydraulic cylinder.The piston rod of feeding liquid cylinder pressure connects charging active box rear end, and the piston rod of base plate hydraulic cylinder connects the discharging base plate rear end.Feeding structure is distributed in the two ends of press material structure, turning mould structure and demolding structure are positioned at the two ends in addition of press material structure, the turning mould structure is between press material structure and demolding structure, main motor drives the turning mould structures by main chain bar 15 upset mould 14 moves between the demoulding space of the binder collet upper end of press material structure and demolding structure along guide rail, can move to binder collet 42 upper ends of press material structure and the demoulding space 37 of demolding structure.The feeding liquid cylinder pressure of feeding structure and base plate hydraulic cylinder 10 drive the binder space 38 of charging active box 21 to press material structure, and the feeding liquid cylinder pressure of feeding structure and the piston rod of base plate hydraulic cylinder push charging active box and discharging base plate in the binder space simultaneously.The upset mould of turning mould structure overturns on turning mold frame 12.Upset mould Nei Keyi builds modular shape and establishes polylith block module mould, and the side of building the module mould is with building module 43 side views identical being " recessed " font.
Described press material structure comprises that binder frame 19, main hydraulic cylinder, binder traveling table 8, movable die head 35, die head lead platform 36, binder space and binder collet.Binder traveling table and binder frame cunning are joined, and main hydraulic cylinder is positioned at binder frame upper end, and the piston rod 32 and the binder traveling table upper center of main hydraulic cylinder are joined.The affixed drive link 33 in binder traveling table lower end, drive link lower end cunning are joined connection and are positioned at the movable die head upper end that die head is led platform, and the drive link between movable die head upper end and the binder traveling table lower end is provided with pressure spring 34.The effect of pressure spring is to make movable die head move up and down and to lean on pressure spring to regulate pressure along drive link.Binder collet and die head are led and are formed the binder space between the platform.The middle part of binder frame and frame is affixed, and the quantity of movable die head depends on builds module punching position and upset mould brick number.
Described turning mould structure comprises main motor, main shaft 23, driving wheel 7, main chain bar, turning mold frame, upset positioning motor 13, upset mould and mould shaft 18.The upset both mold ends is coupling by mould shaft and turning mold frame, the upset positioning motor drives the upset mould shaft, main driven by motor is positioned at the main chain bar of driving wheel transmission on it on the main shaft two ends, and turning mold frame is affixed by gim peg 17 and main chain bar, and turning mold frame lower end and guide rail cunning are joined.The main chain bar is positioned at driving wheel and spacing distance and is arranged on the principal and subordinate wheel 16 on the frame, moves between press material structure and demolding structure to drive turning mold frame.
Described demolding structure comprises that demoulding motor 29, demoulding main shaft 28, demoulding driving wheel 31, demoulding chain 1, chain card 3, demoulding frame 25, demoulding traveling table 39, demoulding die head 40, supporting plate 27, liquid parting present a theatrical performance as the last item on a programme 2 and liquid parting cylinder pressure and end hydraulic cylinder 41; demoulding traveling table and demoulding frame cunning are joined; the liquid parting cylinder pressure is positioned at demoulding frame upper end; the piston rod of liquid parting cylinder pressure and demoulding traveling table upper center are joined; demoulding traveling table lower end drives demoulding die head by drive link; supporting plate is put on liquid parting is presented a theatrical performance as the last item on a programme, demoulding chain jacking two ends of bearing plate.Demoulding main shaft two end axles is located on the frame; demoulding driven by motor is fixed on demoulding motor wheel 30 on the demoulding main shaft and then two demoulding driving wheels on the coaxial two ends of transmission; axle is provided with discharging guide shaft 24 on the other end frame of demoulding frame; discharging guide shaft two ends are provided with two discharging guide wheels 5, and demoulding chain is positioned on demoulding driving wheel and the discharging guide wheel.Described upset mould upset degree on turning mold frame is 180 °.Upset mould upper end makes progress (each in the mould that overturns at this moment built the module mould and be inverted " recessed " font) when promptly entering lower end, binder space, downward on the upset mould when entering demoulding space (each in the mould that overturns this moment built the module mould and be " recessed " font of just putting).The side that in the described upset mould each built the module mould is concave shape, and each the block module mould in binder collet upper end is inverted concave shape, and each block module mould is the concave shape of just putting in the demoulding space of demolding structure.
During brickmaking, the main driven by motor main chain bar of an end so that drive turning mold frame make on it upset mould upper end upwards (each in the mould that overturns this moment built module mould and is inverted " recessed " font) enter on the binder collet of lower end, binder space.Put in the charging active box in feeding rack building the module material, the piston rod of feeding liquid cylinder pressure and base plate hydraulic cylinder pushes charging active box and discharging base plate in the binder space simultaneously, just in time be positioned at upset mould upper end, the piston rod of regaining the base plate hydraulic cylinder will seal charging active box lower end discharging base plate and draw back to feeding rack, promptly open charging active box lower surface, the block module material is finished a charging after falling in the upset mould.Then main hydraulic cylinder drives each movable die head of lower end to the block module material compacting in the upset mould by the binder traveling table, after lifting each movable die head on the due-in main hydraulic cylinder, piston rod back into the feed liquid cylinder pressure is drawn back the charging active box to feeding rack, repeat once more to be fed to and be pressed into the block module, then main motor drives the main chain bar again and then drives turning mold frame and leaves on the binder collet, stop on the space guide rail between press material structure and demolding structure or when walking, positioning motor is opened drive upset mould and is overturn 180 ° around mould shaft on turning mold frame, makes upset mould upper end downward (interior each of mould of overturning this moment built module mould and be " recessed " font of just putting).Main motor drives the main chain bar again and then drives turning mold frame the upset mould upper end on it is entered downwards in the demoulding space 37, overturn this moment mould upper end is positioned at liquid parting downwards and presents a theatrical performance as the last item on a programme on the supporting plate of 2 upper ends, starting end hydraulic cylinder 41 makes supporting plate just hold block module upper surface in the upset mould, starting liquid parting cylinder pressure 26 simultaneously makes each demoulding die head together to building module lower surface roof pressure in the upset mould, and with hydraulic cylinder at the bottom of the liquid parting cylinder pressure synchronous, to build module and in the upset mould, deviate from, put on supporting plate.End hydraulic cylinder drops on the demoulding chain two ends of bearing plate after further shrinking, and opens the operation of demoulding driven by motor demoulding chain, and the chain card 3 card jacking plate both sides on the demoulding chain are transported to it outside frame along demoulding chain, finish and build the module discharging.Meanwhile, another upset mould of opposite side just in binder, can hocket, so be not repeated by both sides.
In a word, the present invention easily mechanization finishes the block module manufacturing of various shapes, and also has reasonable in design, and brickmaking speed is fast, brickmaking efficient height, advantage that yield rate is high. Can promote the use of.

Claims (6)

1. flip-flop forming machine for heat preservation building module blocks, comprise main hydraulic cylinder, the liquid parting cylinder pressure, the feeding liquid cylinder pressure, main motor and guide rail, it is characterized in that: this make-up machine is by feeding structure, press material structure, turning mould structure and demolding structure four parts constitute, described feeding structure is by the feeding liquid cylinder pressure, the base plate hydraulic cylinder, the discharging base plate, charging active box and feeding rack are formed, the feeding rack front end communicates with the binder space, the charging active box is positioned at feeding rack, the discharging base plate opens and closes charging active box lower surface by the base plate hydraulic cylinder, the piston rod of feeding liquid cylinder pressure connects charging active box rear end, the piston rod of base plate hydraulic cylinder connects the discharging base plate rear end, feeding structure is distributed in the two ends of press material structure, turning mould structure and demolding structure are positioned at the two ends in addition of press material structure, the turning mould structure is between press material structure and demolding structure, main motor drives the turning mould structure by the main chain bar upset mould is moving on the binder collet of press material structure and between the demoulding space of demolding structure along guide rail, the feeding liquid cylinder pressure of feeding structure and the piston rod of base plate hydraulic cylinder push charging active box and discharging base plate in the binder space simultaneously, and the upset mould of turning mould structure overturns on turning mold frame.
2. by the described flip-flop forming machine for heat preservation building module blocks of claim 1, it is characterized in that: described press material structure comprises the binder frame, main hydraulic cylinder, the binder traveling table, movable die head, die head is led platform, binder space and binder collet, binder traveling table and binder frame cunning are joined, main hydraulic cylinder is positioned at binder frame upper end, the piston rod of main hydraulic cylinder and binder traveling table upper center are joined, the affixed drive link in binder traveling table lower end, drive link lower end cunning is joined connection and is positioned at the movable die head upper end that die head is led platform, drive link between movable die head upper end and the binder traveling table lower end is provided with pressure spring, and binder collet and die head are led and formed the binder space between the platform.
3. by the described flip-flop forming machine for heat preservation building module blocks of claim 1, it is characterized in that: described turning mould structure comprises main motor, main shaft, driving wheel, main chain bar, turning mold frame, upset positioning motor, upset mould and mould shaft, the upset both mold ends is coupling by mould shaft and turning mold frame, the upset positioning motor drives the upset mould shaft, main driven by motor is positioned at the main chain bar of driving wheel transmission on it on the main shaft two ends, turning mold frame is affixed by gim peg and main chain bar, and turning mold frame lower end and guide rail cunning are joined.
4. by the described flip-flop forming machine for heat preservation building module blocks of claim 1; it is characterized in that: described demolding structure comprises demoulding motor; demoulding main shaft; demoulding driving wheel; demoulding chain; the chain card; demoulding frame; demoulding traveling table; demoulding die head; supporting plate; liquid parting is presented a theatrical performance as the last item on a programme and liquid parting cylinder pressure and end hydraulic cylinder; demoulding traveling table and demoulding frame cunning are joined; the liquid parting cylinder pressure is positioned at demoulding frame upper end; the piston rod of liquid parting cylinder pressure and demoulding traveling table upper center are joined; demoulding traveling table lower end drives demoulding die head by drive link; supporting plate is put on liquid parting is presented a theatrical performance as the last item on a programme; demoulding chain jacking two ends of bearing plate; demoulding main shaft two end axles is located on the frame; demoulding driven by motor is fixed on demoulding motor wheel on the demoulding main shaft and then two demoulding driving wheels on the coaxial two ends of transmission; axle is provided with the discharging guide shaft on the other end frame of demoulding frame; discharging guide shaft two ends are provided with two discharging guide wheels, and demoulding chain is positioned on demoulding driving wheel and the discharging guide wheel.
5. by the described flip-flop forming machine for heat preservation building module blocks of claim 1, it is characterized in that: described upset mould upset degree on turning mold frame is 180 °.
6. by the described flip-flop forming machine for heat preservation building module blocks of claim 1, it is characterized in that: the side that each in the described upset mould built the module mould is concave shape, each block module mould in binder collet upper end is inverted concave shape, and each block module mould is the concave shape of just putting in the demoulding space of demolding structure.
CN2007100990815A 2007-05-11 2007-05-11 Flip-flop forming machine for heat preservation building module blocks Expired - Fee Related CN101049712B (en)

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CN101049712B true CN101049712B (en) 2011-02-09

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CN101434090B (en) * 2008-12-18 2011-09-28 李春福 Double face lattice type wall heat preserving shuttering forming machine
CN102285001B (en) * 2011-05-19 2012-11-28 朱籽臻 Integrated moulding die for multiple building blocks
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CN106985271A (en) * 2017-05-22 2017-07-28 *** A kind of water-permeable brick complex forming equipment
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CN2508929Y (en) * 2001-09-24 2002-09-04 吴银富 Machine for producing baking-free bricks with holes
CN2518660Y (en) * 2002-01-10 2002-10-30 王新明 Press forming equipment of hollow brick blank
CN201049493Y (en) * 2007-05-11 2008-04-23 付振顶 Thermal insulation construction materials inverting manufacturing machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB313295A (en) * 1928-05-26 1929-06-13 Robert Abraham Ltd Improved method or process of and apparatus for manufacturing artificial stone, specially applicable to concrete tiles
CN2160523Y (en) * 1993-03-01 1994-04-06 中国建筑东北设计研究院 Interlock board block shaper
EP1211034A2 (en) * 2000-11-24 2002-06-05 Marazzi Gruppo Ceramiche S.p.A. Tile press with belt charging devices
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CN201049493Y (en) * 2007-05-11 2008-04-23 付振顶 Thermal insulation construction materials inverting manufacturing machine

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