CN103184404A - Movable automatic metal spraying apparatus - Google Patents
Movable automatic metal spraying apparatus Download PDFInfo
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- CN103184404A CN103184404A CN201110457651XA CN201110457651A CN103184404A CN 103184404 A CN103184404 A CN 103184404A CN 201110457651X A CN201110457651X A CN 201110457651XA CN 201110457651 A CN201110457651 A CN 201110457651A CN 103184404 A CN103184404 A CN 103184404A
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Abstract
The invention relates to a movable automatic metal spraying apparatus, comprising an outer frame with a hollow cuboid structure, a slide rail erected on the top of the outer frame, a spraying device composed of a nozzle and a screw-controlling assembly, a numerical control device disposed in the outer frame and casters which are used for controlling movement of the spraying apparatus and providing electrical energy and are disposed at the lower part of the outer frame. Compared with a conventional spraying apparatus, the movable automatic metal spraying apparatus has the advantages of convenience for use, low cost, high efficiency, high processing precision, wide application fields, etc.
Description
Technical field
The present invention relates to a kind of metal spraying device, especially relate to a kind of portable automatic metal spraying equipment.
Background technology
Adopt the method for metallize layer on the basad material of alternating current-direct current electric arc, in fact exactly good fortune is again carried out on the base object surface, improve surface machinery, physics and chemical property.Use to exchange or direct current arc gives the spraying of base object surface required metal level, this method is widely used in many aspects such as building, machinofacture, repair of machine, anticorrosion, decoration.Used substrate material can be that various metals or non-metallic material are substrate, non-metallic material is substrate, is substrate as brick, stone, cement, timber, plastics, resin and other organic and inorganic all chemical substance.Substrate at various materials sprays required metal level with alternating current-direct current electric arc, and these sprayed metal coatings can be various metals or their alloys such as gold and silver, copper, iron, aluminium, nickel, chromium.The common technological process of this alternating current-direct current electric arc door metal spray-coating method was carried out conventional processing to substrate material surface before this, was then to implement spraying at substrate surface, generated required sprayed metal coating.
But traditional metal thermal spraying operation is to adopt artificial pistol to finish, and the advantage of this mode is to spray direction and can adjusts arbitrarily, is difficult for taking place to spray incomplete situation because of the position, dead angle.Shortcoming is inefficiency; Coating quality varies with each individual; And need closely contact the metal aerosol that lance ejection is come out, these objectionable impuritiess are unfavorable for health of operators.If utilize automatization metal thermal spraying equipment can make that spraying operation is convenient and time-saving, general metal thermal spraying equipment adopts and in three-dimensional the mode that spray gun sprays workpiece is set respectively axially.This kind spraying method needs at least three spray guns realize operation when the metal thermal spraying operation, makes the equipment cost height, and because spray gun is many, the wire of use is also many, causes utilization ratio wiry low, and is unfavorable to operator ' s health.
Summary of the invention
Purpose of the present invention is exactly that a kind of easy to use, low-cost high-efficiency, working accuracy height, application occasion portable automatic metal spraying equipment widely is provided in order to overcome the defective that above-mentioned prior art exists.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of portable automatic metal spraying equipment comprises:
The shell framework: hollow rectangular structure, top shelf is provided with sliding rail;
Spray equipment: comprise shower nozzle and control silk assembly, described shower nozzle is located at top, can move along sliding rail, and described control silk assembly is connected the bottom of shower nozzle;
Numerical control device: be located in the shell framework, comprise control unit and power supply, the motion of control spray equipment also provides electric power energy;
Castor: the bottom that is located at the shell framework.
Described shower nozzle is fastened in the sliding rail, and shower nozzle is provided with electric arc alternating current-direct current electric arc rifle, and shower nozzle can all around move along sliding rail, and carries out lifting through control device control.
The middle part of described shower nozzle is provided with the suction chamber of an interlayer hollow.
Described control silk assembly comprises cable and the pipeline of gas compressor, thread delivering machine and connection, and the air pressure of described gas compressor control device is wound with wire to be sprayed on the described thread delivering machine.
Described thread delivering machine arranges regulating mechanism at the silk pressing gap location of its frame, and this regulating mechanism is regulated the fortune silk wheel in gap for drive governor lever by screw rod.
Described wire comprises aluminium wire, zinc silk or copper wire.
Described control unit comprises the spraying ON-OFF control circuit, connects time delay circuit by the switch signal circuit, the multistage gating circuit of time delay circuit control, and the executive circuit of gating circuit control is formed.
Described control unit also comprises message sample and discriminator circuit, on-line monitoring circuit, carries out and actuating circuit in real time, and foregoing circuit connects with each several part function in the spray equipment, controls the spraying of spray equipment.
Described power supply comprises electric motor and generator, for equipment provides driven by power.
Described castor can or be installed planned orbit according to the signal control of numerical control device and move along the track slip of setting.
Compared with prior art, the present invention has the following advantages:
(1) easy to use: this equipment is automatic control, just can move automatically after the pre-set program, and spray equipment can move top to bottom, left and right, front and rear, and the spraying scope is wide and spraying is even;
(2) low-cost high-efficiency: this equipment adopts numerical control operated, realized the fully automated spraying by predefined program, thereby can replace manual operation fully, can save cost of labor on the one hand, can avoid the mistake that occurs owing to manual operation on the other hand, but also improve working efficiency greatly;
(3) working accuracy height: utilize a whole set of electronic circuit control, the mechanical parameter that each several part arranges as required, electronic parameter accurately cooperate and cooperation, level and the quality of this equipment spraying operation have been improved, the coat-thickness that utilizes the convenient control of control device to spray, both improve efficient than common hand spray, improved tolerance range again;
(4) extensive with occasion: in be provided with generator, wait environment comparatively abominable in the open air, can't obtain also can use under the condition of externally fed, the scope of application is extensive.
Description of drawings
Fig. 1 is structural representation of the present invention.
Embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
Embodiment
A kind of portable automatic metal spraying equipment, its structure as shown in Figure 1, this equipment comprises shell framework 1, spray equipment 2, control device 3, castor 4.
Wherein, shell framework 1 is hollow rectangular structure, and top shelf is provided with sliding rail.Spray equipment 2 comprises shower nozzle and control silk assembly, and described shower nozzle is located at top, can move along sliding rail, and described control silk assembly is connected the bottom of shower nozzle.Control device 3 is located in the shell framework 1, comprise control device, generator and electric motor, when external source is arranged, the employing electric motor gets final product, wait more abominable local of environment in the open air or do not have the occasion of external source, can utilize generator to generate electricity voluntarily, the motion of control spray equipment also provides electric power energy.Castor 4 is located at the bottom of shell framework.
The shower nozzle that spray equipment 2 arranges is fastened in the sliding rail, and shower nozzle is provided with electric arc alternating current-direct current electric arc rifle, and shower nozzle can all around move along sliding rail, and carries out lifting through control device 3 controls.Be provided with the suction chamber of an interlayer hollow at the middle part of shower nozzle.
Control silk assembly comprises cable and the pipeline of gas compressor, thread delivering machine and connection, and the air pressure of gas compressor control device is wound with aluminium wire to be sprayed on the thread delivering machine.Thread delivering machine arranges regulating mechanism at the silk pressing gap location of its frame, and this regulating mechanism is regulated the fortune silk wheel in gap for drive governor lever by screw rod.Control unit comprises the spraying ON-OFF control circuit, connects time delay circuit by the switch signal circuit, the multistage gating circuit of time delay circuit control, and the executive circuit of gating circuit control is formed.In addition, control unit also comprises message sample and discriminator circuit, on-line monitoring circuit, carries out and actuating circuit in real time, and foregoing circuit connects with each several part function in the spray equipment, controls the spraying of spray equipment.Power supply comprises electric motor and generator, for equipment provides driven by power.
Castor 4 can or be installed planned orbit according to the signal control of control device and move along the track slip of setting.
Use the present invention, thereby can carry out metal spraying to the bottom of bridge case beam and reach etch-proof effect, utilize a whole set of Digital Circuit Control, the mechanical parameter that each several part arranges as required, electronic parameter accurately cooperate and cooperation, control device can accurately be controlled the position of shower nozzle and the coat-thickness that sprays, in addition, shower nozzle can also slide along the top slide rail of shell framework, has further improved level and the quality of this equipment spraying operation.
Claims (10)
1. portable automatic metal spraying equipment is characterized in that this device comprises:
The shell framework: hollow rectangular structure, top shelf is provided with sliding rail;
Spray equipment: comprise shower nozzle and control silk assembly, described shower nozzle is located at top, can move along sliding rail, and described control silk assembly is connected the bottom of shower nozzle;
Control device: be located in the shell framework, comprise numerical control assembly and power supply, the motion of control spray equipment also provides electric power energy;
Castor: the bottom that is located at the shell framework.
2. a kind of portable automatic metal spraying equipment according to claim 1, it is characterized in that described shower nozzle is fastened in the sliding rail, shower nozzle is provided with electric arc alternating current-direct current electric arc rifle, shower nozzle can all around move along sliding rail, and carries out lifting through control device control.
3. a kind of portable automatic metal spraying equipment according to claim 1 is characterized in that the middle part of described shower nozzle is provided with the suction chamber of an interlayer hollow.
4. a kind of portable automatic metal spraying equipment according to claim 1, it is characterized in that, described control silk assembly comprises cable and the pipeline of gas compressor, thread delivering machine and connection, the air pressure of described gas compressor control device is wound with wire to be sprayed on the described thread delivering machine.
5. a kind of portable automatic metal spraying equipment according to claim 4 is characterized in that described thread delivering machine arranges regulating mechanism at the silk pressing gap location of its frame, and this regulating mechanism is regulated the fortune silk wheel in gap for drive governor lever by screw rod.
6. a kind of portable automatic metal spraying equipment according to claim 4 is characterized in that described wire comprises aluminium wire, zinc silk or copper wire.
7. a kind of portable automatic metal spraying equipment according to claim 1, it is characterized in that described control unit comprises the spraying ON-OFF control circuit, connect time delay circuit by the switch signal circuit, the multistage gating circuit of time delay circuit control, the executive circuit of gating circuit control is formed.
8. a kind of portable automatic metal spraying equipment according to claim 1, it is characterized in that, described control unit also comprises message sample and discriminator circuit, on-line monitoring circuit, carries out and actuating circuit in real time, foregoing circuit connects with each several part function in the spray equipment, the spraying of control spray equipment.
9. a kind of portable automatic metal spraying equipment according to claim 1 is characterized in that described power supply comprises electric motor and generator, for equipment provides driven by power.
10. a kind of portable automatic metal spraying equipment according to claim 1 is characterized in that, described castor can or be installed planned orbit according to the signal control of numerical control device and move along the track slip of setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110457651XA CN103184404A (en) | 2011-12-31 | 2011-12-31 | Movable automatic metal spraying apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110457651XA CN103184404A (en) | 2011-12-31 | 2011-12-31 | Movable automatic metal spraying apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103184404A true CN103184404A (en) | 2013-07-03 |
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ID=48675847
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110457651XA Pending CN103184404A (en) | 2011-12-31 | 2011-12-31 | Movable automatic metal spraying apparatus |
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| Country | Link |
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| CN (1) | CN103184404A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105401118A (en) * | 2015-11-01 | 2016-03-16 | 蒋安为 | Electricity steel pipe tower rod thermal zinc spraying system and steel pipe tower rod thermal zinc spraying process |
| CN107557720A (en) * | 2015-11-01 | 2018-01-09 | 肖剑 | A kind of method of work of electric power steel pipe tower rod thermal jet Zn system |
Citations (7)
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| US20020153121A1 (en) * | 2001-04-18 | 2002-10-24 | Ford Motor Company | Automated sprayform cell |
| US7043069B1 (en) * | 1999-03-11 | 2006-05-09 | Linde Gas Aktiengesellschaft | Quality assurance during thermal spray coating by means of computer processing or encoding of digital images |
| CN1299834C (en) * | 2004-06-23 | 2007-02-14 | 哈尔滨工业大学 | Unifilar tungsten arc spray equipment |
| CN201169614Y (en) * | 2008-03-31 | 2008-12-24 | 中国石油天然气股份有限公司 | Arc spraying nozzle and wire feeder |
| CN201801573U (en) * | 2010-07-13 | 2011-04-20 | 上海沪能防腐隔热工程技术有限公司 | Multi-dimensional automatic thermal metal spraying device |
| CN102228876A (en) * | 2011-07-01 | 2011-11-02 | 北京深浪电子技术有限公司 | Remote control automatic coating robot for preventing icing on transmission line |
| CN202881367U (en) * | 2011-12-31 | 2013-04-17 | 上海沪能防腐隔热工程技术有限公司 | Conveniently mobile automatic metal spraying equipment |
-
2011
- 2011-12-31 CN CN201110457651XA patent/CN103184404A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7043069B1 (en) * | 1999-03-11 | 2006-05-09 | Linde Gas Aktiengesellschaft | Quality assurance during thermal spray coating by means of computer processing or encoding of digital images |
| US20020153121A1 (en) * | 2001-04-18 | 2002-10-24 | Ford Motor Company | Automated sprayform cell |
| CN1299834C (en) * | 2004-06-23 | 2007-02-14 | 哈尔滨工业大学 | Unifilar tungsten arc spray equipment |
| CN201169614Y (en) * | 2008-03-31 | 2008-12-24 | 中国石油天然气股份有限公司 | Arc spraying nozzle and wire feeder |
| CN201801573U (en) * | 2010-07-13 | 2011-04-20 | 上海沪能防腐隔热工程技术有限公司 | Multi-dimensional automatic thermal metal spraying device |
| CN102228876A (en) * | 2011-07-01 | 2011-11-02 | 北京深浪电子技术有限公司 | Remote control automatic coating robot for preventing icing on transmission line |
| CN202881367U (en) * | 2011-12-31 | 2013-04-17 | 上海沪能防腐隔热工程技术有限公司 | Conveniently mobile automatic metal spraying equipment |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105401118A (en) * | 2015-11-01 | 2016-03-16 | 蒋安为 | Electricity steel pipe tower rod thermal zinc spraying system and steel pipe tower rod thermal zinc spraying process |
| CN107557720A (en) * | 2015-11-01 | 2018-01-09 | 肖剑 | A kind of method of work of electric power steel pipe tower rod thermal jet Zn system |
| CN105401118B (en) * | 2015-11-01 | 2018-03-27 | 董旭 | A kind of electric power steel pipe tower rod thermal jet Zn system and steel pipe tower rod thermal jet zinc technology |
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Application publication date: 20130703 |