CN104148213B - A kind of antenna house outer wall profiling spray equipment - Google Patents
A kind of antenna house outer wall profiling spray equipment Download PDFInfo
- Publication number
- CN104148213B CN104148213B CN201410370870.8A CN201410370870A CN104148213B CN 104148213 B CN104148213 B CN 104148213B CN 201410370870 A CN201410370870 A CN 201410370870A CN 104148213 B CN104148213 B CN 104148213B
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- CN
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- Prior art keywords
- spray
- antenna house
- spray gun
- coating
- controller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
- Nozzles (AREA)
Abstract
The present invention relates to a kind of antenna house outer wall profiling spray equipment, it comprises: spray painting mechanism；Coating conveying mechanism, it is connected with described spray painting mechanism；Spray painting control mechanism, it is connected with described spray painting mechanism and coating conveying mechanism respectively.The present invention by spraying path and spray gun shoots out the Collaborative Control of coating to spray gun, it is achieved automatic spraying process, is effectively improved spray efficiency and coating quality, improves spray coating operations environment simultaneously, reduces environmental pollution.
Description
Technical field
The present invention relates to a kind of automatic spraying device, refer in particular to a kind of antenna house outer wall profiling spray equipment.
Background technology
Traditional spray painting operation uses manually-operated mode, and it has, and production efficiency is low and the problem of quality of production difference, not only there are gloss, flatness, the quality problems such as fluidity, pin hole, bubble of hanging down, and work under bad environment.Verified, the adhesive and the coating that use in painting process are particularly detrimental, usually containing solvent and isocyanates benzene,toluene,xylene (being called for short " triphen ") in these materials, they are all relevant with dermatitis and occupational asthma, and the health of human body of operating personnel in serious threat.
If able to utilize robot to carry out spraying operation, then can realize the production automation, improve work efficiency and construction quality, more importantly can alleviate the labour intensity of operator, improve working environment, reduce environmental pollution, it is ensured that the physical and mental health of operator.Summary, it is therefore desirable to develop the spray equipment of a kind of automation.
Summary of the invention
It is an object of the invention to provide a kind of antenna house outer wall profiling spray equipment, by spray gun being sprayed path and spray gun shoots out the Collaborative Control of coating, it is achieved automatic spraying process, it is effectively improved spray efficiency and coating quality, improve spray coating operations environment simultaneously, reduce environmental pollution.
For achieving the above object, the present invention provides a kind of antenna house outer wall profiling spray equipment, and it comprises: spray painting mechanism；Coating conveying mechanism, it is connected with described spray painting mechanism；Spray painting control mechanism, it is connected with described spray painting mechanism and coating conveying mechanism respectively；
Wherein, described spray painting mechanism comprises: workbench；Crosshead shoe, it is arranged on described workbench；Spray gun, it is arranged on described crosshead shoe；
Described coating conveying mechanism comprises: compressor；Paint can, the input of this paint can is connected by high-pressure hose with the first output of described compressor, and the output of this paint can is connected by the coating inlet of high-pressure hose with described spray gun；Second output of described compressor is connected by the air intake of high-pressure hose with described spray gun；First pressure-reducing valve, it is arranged between the second output and the air intake of spray gun of compressor；
Described spray painting control mechanism comprises: controller, and it is connected with described crosshead shoe by cable；Three-way magnetic valve, it is arranged between described the first pressure-reducing valve and the air intake of spray gun；PLC, it is connected by cable with described controller and three-way magnetic valve respectively；Controlling switch, it is connected by cable with described PLC.
Described crosshead shoe comprises cross sliding clock and upright slide block, and described controller is connected with this cross sliding clock and upright slide block respectively by cable；Described controller controls cross sliding clock and carries out bilateral reciprocation relative to antenna house, and controls upright slide block and pump relative to antenna house.
Described spray painting mechanism also comprises fixed plate, and described spray gun is fixedly installed on crosshead shoe by fixed plate.
Described spray painting mechanism also comprises rotation platform, and it is arranged on described workbench, is used for fixedly mounting antenna house, by changing the rotary speed of rotation platform, adjusts the rotary motion speed of antenna house.
Described coating conveying mechanism also comprises the second pressure-reducing valve, and it is arranged between the first output and the input of paint can of compressor.
Described coating conveying mechanism also comprises filter, between its output being arranged on described paint can and the coating inlet of spray gun.
Described control switch transmission starts or stops signal to PLC, this PLC receive described start or stop signal after, instruction will be started or stoped and be respectively sent to controller and three-way magnetic valve, controller is made to start or stop, to control crosshead shoe and the motion of spray gun, and make the closing of contact or the disconnection of three-way magnetic valve, control whether compressed air enters spray gun by the contact opening and closing of three-way magnetic valve.
In spraying process, described spray gun is 350～450mm with the distance of the pivot of rotation platform, and spray gun is carried out up and down, the speed of service of left and right is 120～150mm/s, and during spraying, per pass spray area repeats 30%～50%.
Antenna house outer wall profiling spray equipment provided by the present invention, by spray gun being sprayed path and spray gun shoots out the Collaborative Control of coating, it is achieved automatic spraying process, it is effectively improved spray efficiency and coating quality, improve spray coating operations environment simultaneously, reduce environmental pollution.
Accompanying drawing explanation
Fig. 1 is the structural representation of the antenna house outer wall profiling spray equipment in the present invention.
Detailed description of the invention
Below in conjunction with Fig. 1, describe a preferred embodiment of the present invention in detail.
As it is shown in figure 1, the antenna house outer wall profiling spray equipment provided for the present invention, it comprises: spray painting mechanism；Coating conveying mechanism, it is connected with described spray painting mechanism；Spray painting control mechanism, it is connected with described spray painting mechanism and coating conveying mechanism respectively.
Wherein, described spray painting mechanism comprises: workbench 10；Crosshead shoe 7, it is arranged on described workbench 10, and this crosshead shoe 7 comprises cross sliding clock 71 and upright slide block 72；Spray gun 9, it is arranged on described crosshead shoe 7.
Described spray painting mechanism also comprises fixed plate 8, and described spray gun 9 is fixedly installed on crosshead shoe 7 by fixed plate 8.
Described spray painting mechanism also comprises rotation platform 11, and it is arranged on described workbench 10, is used for fixedly mounting antenna house, by changing the rotary speed of rotation platform 11, and then adjusts the rotary motion speed of antenna house.
Described coating conveying mechanism comprises: compressor 1；Paint can 14, the input of this paint can 14 is connected by high-pressure hose 12 with the first output of described compressor 1, and the output of this paint can 14 is connected by the coating inlet of high-pressure hose 12 with described spray gun 9；Second output of described compressor 1 is connected by the air intake of high-pressure hose 12 with described spray gun 9.
Described coating conveying mechanism also comprises the first pressure-reducing valve 2 and the second pressure-reducing valve 15, the first described pressure-reducing valve 2 is arranged between the second output of compressor 1 and the air intake of spray gun 9, and the second described pressure-reducing valve 15 is arranged between the first output of compressor 1 and the input of paint can 14.
Described coating conveying mechanism also comprises filter 13, between its output being arranged on described paint can 14 and the coating inlet of spray gun 9.
Described spray painting control mechanism comprises: controller 5, it is connected with described cross sliding clock 71 and upright slide block 72 respectively by cable 6, this controller 5 controls cross sliding clock 71 and carries out bilateral reciprocation relative to antenna house, and controls upright slide block 72 and pump relative to antenna house；Three-way magnetic valve 16, it is arranged between described the first pressure-reducing valve 2 and the air intake of spray gun 9, controls whether compressed air enters spray gun 9 by the contact opening and closing of three-way magnetic valve 16, thus realizes the control shooing out coating.
In the present embodiment, described controller 5 uses IAI
The controller of PSEL-C-2-42PI-56PIB-NP-2-0 realizes.
Described spray painting control mechanism also comprises: PLC(programmable logic controller (PLC)) 4, it is connected by cable 6 with described controller 5 and three-way magnetic valve 16 respectively；Controlling switch 3, it is connected by cable 6 with described PLC 4；This control switch 3 transmission starts or stops signal to PLC 4, this PLC 4 receive described start or stop signal after, instruction will be started or stoped and be respectively sent to controller 5 and three-way magnetic valve 16, controller 5 is started or stoped, and make the closing of contact or the disconnection of three-way magnetic valve 16, thus realize coating and shoot out and the automatically controlling of spray gun motion.
In the present embodiment, described PLC 4 uses the Programmable Logic Controller of siemens PLC CN to realize；Described control switch 3 employing flat button Self-resetting power button switch realizes.
Antenna house outer wall profiling spray equipment provided by the present invention, its specific works process is as described below.When antenna house outer wall is carried out spraying operation, first antenna house is fixedly mounted on rotation platform 11.By control switch 3 transmission enabling signals to PLC 4, this PLC 4 is after receiving described enabling signal, the enabled instruction prestored is respectively sent to controller 5 and three-way magnetic valve 16 so that controller 5 starts and makes the closing of contact of three-way magnetic valve 16 simultaneously.
When after compressor 1 compressed air, the compressed air of its first output output is after the first pressure-reducing valve 2 decompression, the air intake to spray gun 9 is transmitted by high-pressure hose 12 by the three-way magnetic valve 16 of the closing of contact, and the compressed air of the second output output of compressor 1 is after the second pressure-reducing valve 15 decompression, transmit to paint can 14, coating in paint can 14 is extruded and after the filtration of filter 13, the coating inlet to spray gun 9 is transmitted again by high-pressure hose 12, the thimble in compressed air traction spray gun 9 is utilized to seesaw, coating is made to shoot out from spray gun 9.
After controller 5 receives the enabled instruction that PLC 4 sends, profile according to antenna house, the cross sliding clock 71 bilateral reciprocation relative to antenna house is controlled by the motion control program being stored in advance in controller 5 internal memory, and control upright slide block 72 pumping relative to antenna house, realize the control of the motion process to crosshead shoe 7, thus drive spray gun 9 to move at upper and lower, left and right directions relative to antenna house by fixed plate 8.During whole spraying operation, being the profile equation according to antenna house thus generate the movement locus of spray gun 9, controller 5 then realizes the Moving process control to crosshead shoe 7 according to the formed motion control program of movement locus.
During described spraying operation, antenna house is fixedly installed on rotation platform 11, and rotation platform 11 is controlled to carry out upper and lower, side-to-side movement by controller 5 according to antenna house profile with certain predetermined speed rotary motion, spray gun 9, completes spraying operation.Now, spray gun 9 is 350～450mm with the distance of the pivot of rotation platform 11, spray gun 9 is carried out up and down, the speed of service of left and right is 120～150mm/s, and the carrying out practically speed of spray gun 9 is adjusted by controller 5 in real time along with spraying process, and during spraying, per pass spray area repeats 30%～50%.
After spraying operation completes, by control switch 3 transmission stopping signals to PLC 4, this PLC 4 is after receiving described stopping signal, the halt instruction prestored is respectively sent to controller 5 and three-way magnetic valve 16, controller 5 is stopped and making the contact of three-way magnetic valve 16 disconnect simultaneously, so that spray gun 9 stop motion, and stop outwards shooing out coating.
Antenna house outer wall profiling spray equipment provided by the present invention, by spray gun being sprayed path and spray gun shoots out the Collaborative Control of coating, it is achieved automatic spraying process, it is effectively improved spray efficiency and coating quality, improve spray coating operations environment simultaneously, reduce environmental pollution.
Although present disclosure has been made to be discussed in detail by above preferred embodiment, but it should be appreciated that the description above is not considered as limitation of the present invention.After those skilled in the art have read foregoing, multiple amendment and replacement for the present invention all will be apparent from.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (8)
1. an antenna house outer wall profiling spray equipment, comprises: spray painting mechanism；Coating conveying mechanism, it is connected with described spray painting mechanism；Spray painting control mechanism, it is connected with described spray painting mechanism and coating conveying mechanism respectively；It is characterized in that,
Described spray painting mechanism comprises: workbench (10)；Crosshead shoe (7), it is arranged on described workbench (10)；Spray gun (9), it is arranged on described crosshead shoe (7)；
Described coating conveying mechanism comprises: compressor (1)；Paint can (14), the input of this paint can (14) is connected by high-pressure hose (12) with the first output of described compressor (1), and the output of this paint can (14) is connected by the coating inlet of high-pressure hose (12) with described spray gun (9)；Second output of described compressor (1) is connected by the air intake of high-pressure hose (12) with described spray gun (9)；First pressure-reducing valve (2), between the air intake of its second output being arranged on compressor (1) and spray gun (9)；
Described spray painting control mechanism comprises: controller (5), and it is connected with described crosshead shoe (7) by cable (6)；Three-way magnetic valve (16), it is arranged between described the first pressure-reducing valve (2) and the air intake of spray gun (9)；PLC(4), it is connected by cable (6) with described controller (5) and three-way magnetic valve (16) respectively；Control switch (3), itself and described PLC(4) it is connected by cable (6).
2. antenna house outer wall profiling spray equipment as claimed in claim 1, it is characterized in that, described crosshead shoe (7) comprises cross sliding clock (71) and upright slide block (72), and described controller (5) is connected with this cross sliding clock (71) and upright slide block (72) respectively by cable (6)；
Described controller (5) controls cross sliding clock (71) and carries out bilateral reciprocation relative to antenna house, and controls upright slide block (72) and pump relative to antenna house.
3. antenna house outer wall profiling spray equipment as claimed in claim 2, it is characterised in that described spray painting mechanism also comprises fixed plate (8), and described spray gun (9) is fixedly installed on crosshead shoe (7) by fixed plate (8).
4. antenna house outer wall profiling spray equipment as claimed in claim 1, it is characterized in that, described spray painting mechanism also comprises rotation platform (11), it is arranged on described workbench (10), for fixedly mounting antenna house, by changing the rotary speed of rotation platform (11), adjust the rotary motion speed of antenna house.
5. antenna house outer wall profiling spray equipment as claimed in claim 1, it is characterised in that described coating conveying mechanism also comprises the second pressure-reducing valve (15), between the input of its first output being arranged on compressor (1) and paint can (14).
6. antenna house outer wall profiling spray equipment as claimed in claim 1, it is characterised in that described coating conveying mechanism also comprises filter (13), between its output being arranged on described paint can (14) and the coating inlet of spray gun (9).
7. antenna house outer wall profiling spray equipment as claimed in claim 1, it is characterized in that, described control switch (3) sends and starts or stops signal to PLC(4), this PLC(4) receive described start or stop signal after, instruction will be started or stoped and be respectively sent to controller (5) and three-way magnetic valve (16), controller (5) is made to start or stop, to control crosshead shoe (7) and the motion of spray gun (9), and make the closing of contact or the disconnection of three-way magnetic valve (16), control whether compressed air enters spray gun (9) by the contact opening and closing of three-way magnetic valve (16).
8. antenna house outer wall profiling spray equipment as claimed in claim 1, it is characterized in that, in spraying process, described spray gun (9) is 350～450mm with the distance of the pivot of rotation platform (11), spray gun (9) is carried out up and down, the speed of service of left and right is 120～150mm/s, and during spraying, per pass spray area repeats 30%～50%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410370870.8A CN104148213B (en) | 2014-07-31 | 2014-07-31 | A kind of antenna house outer wall profiling spray equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410370870.8A CN104148213B (en) | 2014-07-31 | 2014-07-31 | A kind of antenna house outer wall profiling spray equipment |
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| Publication Number | Publication Date |
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| CN104148213A CN104148213A (en) | 2014-11-19 |
| CN104148213B true CN104148213B (en) | 2016-09-07 |
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| CN201410370870.8A Active CN104148213B (en) | 2014-07-31 | 2014-07-31 | A kind of antenna house outer wall profiling spray equipment |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107511288A (en) * | 2017-10-24 | 2017-12-26 | 浙江华立智能装备股份有限公司 | One kind retinue spray equipment |
| CN107891616A (en) * | 2017-11-29 | 2018-04-10 | 上海无线电设备研究所 | A kind of polymer matrix composites antenna house spraying forming device and method |
| CN108499770B (en) * | 2018-03-26 | 2019-07-23 | 中国工程物理研究院化工材料研究所 | The control system of automatic ration spraying |
| CN111871663B (en) * | 2020-08-04 | 2021-07-23 | 国网山东省电力公司电力科学研究院 | Insulating paint brushing device and using method |
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| EP1683582A1 (en) * | 2005-01-21 | 2006-07-26 | Nordson Corporation | Apparatus and method for applying controlled patterns of liquid |
| CN102039239A (en) * | 2010-12-30 | 2011-05-04 | 武汉市德格莱自动化设备有限公司 | Five-axis full-automatic reciprocating paint spraying machine |
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| Publication number | Publication date |
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| CN104148213A (en) | 2014-11-19 |
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