A kind of dark curved hyperbolic vehicle glass hot bending die and method
Technical field
The present invention relates to vehicle glass hot bending die, more particularly, relate to a kind of dark curved hyperbolic vehicle glass hot bending die and method.
Background technology
As shown in Figure 1, for the schematic diagram of the vehicle glass hot bending die of routine, hot bending die is generally made up of base 1, mold ring 2, the mould wing 3, weight arm 5, counter weight 6 and pillar 7 etc., and wherein mold ring 2 and the mould wing 3 form mould frame, relies on gravity to be shaped after vehicle glass is heated at mould frame.Connected by hinging fulcrum between mold ring 2 and the mould wing 3, the mould wing 3 can be made to rotate within the specific limits around mold ring 2, weight arm 5 is welded on the mould wing 3, weight arm 5 is also provided with counter weight 6, for mating the weight of weight arm 5, forming leverage, the mould wing 2 is lifted when zero load, be pressed into horizontal during placing glass, when glass is heated deliquescing, the mould wing 2 lifted glass bending is out of shape.This mould is applicable for the vehicle glass hot bending shaping of single curved surface.
For double-curved automobile glass, especially dark curved hyperbolic vehicle glass, the such as front windshield of beautiful 307, in this front windshield, limit sphere is all larger, belong to dark curved double curved glass, existing manufacturing process is all that the method for carrying out twice shaping by two cover hot bending dies is fired, and first time fires longitudinal curved surface, and second time fires horizontal curved surface and the goodness of fit, because secondary burns heat, increase by a procedure, and fire the heat energy needing consumption a large amount of, make production cost higher.
Summary of the invention
The technical problem to be solved in the present invention is, the above-mentioned defect that the dark curved hyperbolic vehicle glass hot-bending method for prior art exists, and provides a kind of dark curved hyperbolic vehicle glass hot bending die and method.
The technical solution adopted for the present invention to solve the technical problems is: a kind of dark curved hyperbolic vehicle glass hot bending die of structure, comprise base, pillar, mold ring and the mould wing, described pillar is arranged on described base, described mold ring is arranged on described pillar, the described mould wing is connected by hinging fulcrum, the described mould wing is provided with weight arm, described weight arm is provided with counter weight, described weight arm is provided with transition arcs bar support, described transition arcs bar support is provided with transition arcs bar, described base is provided with transition arcs bar driving lever, when the described mould wing is upturned by horizontality under counter weight effect, described transition arcs bar is pulled out by described transition arcs bar support by described transition arcs bar driving lever.
In dark curved hyperbolic vehicle glass hot bending die of the present invention, the curvature of the described mould wing is greater than the curvature of described transition arcs bar.
Present invention also offers the dark curved hyperbolic vehicle glass hot-bending method of a kind of employing dark curved hyperbolic vehicle glass hot bending die as previously discussed, comprise the steps:
S1: sheet glass is placed on described hot bending die, the described mould wing is pressed into horizontal by described sheet glass, and transition arcs bar placed by transition arcs bar support;
S2: hot bending die is put into bending furnace heating, described sheet glass completes vertical shape curve generating at mold ring and transition arcs bar;
S3: in longitudinal curve generating process, the described mould wing is upturned, and described transition arcs bar is pulled out by described transition arcs bar support by described transition arcs bar driving lever;
S4: described sheet glass completes horizontal curve generating on the described mould wing and mold ring.
Implement dark curved hyperbolic vehicle glass hot bending die of the present invention and method, there is following beneficial effect: in dark curved hyperbolic hot bending die of the present invention, by increasing the transition arcs bar that can automatically drop on the mould wing, unified cover hot bending die can complete the hot bending of dark curved hyperbolic vehicle glass, save operation, substantially increase production efficiency.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the schematic diagram of the vehicle glass hot bending die of prior art;
Fig. 2 is the schematic diagram that the mould wing of dark curved hyperbolic vehicle glass hot bending die of the present invention is in horizontality;
Fig. 3 is the schematic diagram that the mould wing of dark curved hyperbolic vehicle glass hot bending die of the present invention is in tilting state.
Embodiment
In order to there be understanding clearly to technical characteristic of the present invention, object and effect, now contrast accompanying drawing and describe the specific embodiment of the present invention in detail.
Referring to Fig. 2 and Fig. 3, be the schematic diagram of a preferred embodiment of dark curved hyperbolic vehicle glass hot bending die of the present invention, at this dark curved hyperbolic vehicle glass hot bending die, comprise base 1, pillar 7, mold ring 2 and the mould wing 3.Wherein, pillar 7 is arranged on base 1, and mold ring 2 is arranged on pillar 7, and the mould wing 3 is connected by hinging fulcrum 4, the mould wing 3 is provided with weight arm 5, and weight arm is provided with counter weight 6.Complete twice hot bending in order to one set of die can be adopted to be shaped, in the present embodiment, weight arm 5 is provided with transition arcs bar support 8, transition arcs bar support 8 is provided with transition arcs bar 9, transition arcs bar 9 is in strip, there is certain radian, the curvature of transition arcs bar 9 is less than the curvature of the mould wing 3, also namely the degree of crook of the mould wing 3 is larger once, the curvature of transition arcs bar 9 is smaller, play the transitional function in shaping, base 1 is provided with transition arcs bar driving lever 10, when sheet glass is placed on hot bending die, the mould wing 3 is depressed into horizontality, now transition arcs bar 9 is placed on transition arcs bar support 8, glass is supported by transition arcs bar 9 and mold ring 2, first time is when being shaped, sheet glass completes first time hot bending shaping on transition arcs bar and mold ring 2, also the shaping of vertical shape curved surface is namely completed, in first time hot bending forming process, after glass deliquescing, the mould wing 3 is upturned by horizontality under counter weight 6 acts on, be upturned in process at the mould wing 3, transition arcs bar 9 is pulled out by transition arcs bar support 8 by transition arcs bar driving lever 10, then sheet glass completes the shaping of second time hot bending at the mould wing 3 and mold ring 2, also namely the hot bending of horizontal curved surface is shaped.
Be described above the concrete structure of dark curved hyperbolic vehicle glass hot bending die of the present invention, introduce the method adopting this dark curved hyperbolic vehicle glass hot bending die to carry out dark curved hyperbolic vehicle glass hot bending below.
The method utilizes above-mentioned dark curved hyperbolic vehicle glass hot bending die to complete the hot bending of dark curved hyperbolic vehicle glass, and the method comprises the steps:
S1: sheet glass is placed on hot bending die, the mould wing 3 is pressed into horizontal by sheet glass, transition arcs bar 9 placed by transition arcs bar support 8, and referring to Fig. 2, now sheet glass is supported by transition arcs bar 9 and mold ring 2;
S2: hot bending die is put into bending furnace heating, sheet glass completes vertical shape curve generating at mold ring 2 and transition arcs bar 9;
S3: in longitudinal curve generating process, along with glass bending, under the effect of counter weight 6, the mould wing 3 is slowly upturned, transition arcs bar 9 is pulled out by transition arcs bar support 8 by transition arcs bar driving lever 10, referring to Fig. 3, the sheet glass now completing a hot bending shaping is supported by the mould wing 3 and mold ring;
S4: continue heating, make sheet glass complete horizontal curve generating on the mould wing 3 and mold ring 2.
In dark curved hyperbolic hot bending die of the present invention, by increasing the transition arcs bar that can automatically drop on the mould wing, unified cover hot bending die can complete the hot bending of dark curved hyperbolic vehicle glass, saved operation, substantially increased production efficiency.
By reference to the accompanying drawings embodiments of the invention are described above; but the present invention is not limited to above-mentioned embodiment; above-mentioned embodiment is only schematic; instead of it is restrictive; those of ordinary skill in the art is under enlightenment of the present invention; do not departing under the ambit that present inventive concept and claim protect, also can make a lot of form, these all belong within protection of the present invention.