CN103176438A - Full-automatic product quality inspection system - Google Patents
Full-automatic product quality inspection system Download PDFInfo
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- CN103176438A CN103176438A CN2011104506540A CN201110450654A CN103176438A CN 103176438 A CN103176438 A CN 103176438A CN 2011104506540 A CN2011104506540 A CN 2011104506540A CN 201110450654 A CN201110450654 A CN 201110450654A CN 103176438 A CN103176438 A CN 103176438A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a full-automatic product quality inspection system. The full-automatic product quality inspection system comprises a product quality inspection platform, a controller, a product adjusting frame, an inspected product conveying belt, a first conveying belt drive mechanism, a qualified product conveying belt, a second conveying belt drive mechanism, a defective product removal mechanism, a removal drive mechanism, an adjusting frame drive mechanism, a first parameter input unit, an image pick-up device, an image acquisition unit, a data storage unit, an image processor, a data storage device, a timing circuit, a defective product warning unit, a second parameter input unit and a display unit, wherein the image processor compresses acquired image information and compares the same with data stored in the data storage unit, and the timing circuit automatically records quality inspection time of inspected products. The full-automatic product quality inspection system is reasonable in circuit design, convenient to operate, easy to master, high in intelligentization degree and good in using effect, can complete quality inspection of the inspected products automatically, conveniently and quickly, and records defect information of the inspected products synchronously and correspondingly.
Description
Technical field
The invention belongs to the product quality technical field, especially relate to a kind of Full automatic product quality inspection system.
Background technology
In product processing, quality inspection is an important step.All job shops all are equipped with professional quality inspection personnel that the product quality of institute's converted products is checked, but generally all adopt at present special-purpose surveying instrument to carry out every inspection to examined product, not only waste time and energy, but also need according to check result, existing defective situation on examined product to be carried out synchronous recording, so that the later stage is adjusted the machined parameters of corresponding process equipment according to the defect information that records, and reach the probability that minimizing even avoids this type of defective again to occur.In addition, existing product quality instrument all must just can be completed the product quality process by manpower mostly, can not realize that unmanned quality inspection is controlled veritably, thereby product quality efficient is low.To sum up, lack nowadays that a kind of circuit design is reasonable, input cost is low, use easy and simple to handle and be easy to grasp, intelligent degree is high, result of use is good Full automatic product quality inspection system, the quality inspection process that it is can be automatically easy, as to complete fast examined product, and tackle mutually on examined product existing defect information and carry out synchronous recording.
Summary of the invention
Technical matters to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of Full automatic product quality inspection system is provided, its circuit design is reasonable, input cost is low, it is easy and simple to handle to use and be easy to grasp, intelligent degree is high, result of use good, the quality inspection process that it is can be automatically easy, as to complete fast examined product, and tackle mutually on examined product existing defect information and carry out synchronous recording.
for solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of Full automatic product quality inspection system, it is characterized in that: comprise the product quality platform, controller, be arranged on described product quality platform and can carry out the product adjustment rack that multi-angle is adjusted to examined product, examined product is sent to one by one the examined product travelling belt of product adjustment rack according to the predefined quality inspection time, the driving-belt driving mechanism one that the examined product travelling belt is driven, specification product after quality inspection are sent to specification product travelling belt in the specification product gathering-device one by one, the driving-belt driving mechanism two that the specification product travelling belt is driven, to there be the faulty goods rejecting mechanism of the substandard product rejecting of defective after quality inspection, the rejecting driving mechanism that the faulty goods rejecting mechanism is driven, the adjustment rack driving mechanism that described product adjustment rack is driven, the parameter input unit one that is used for the tested adjustment angle of input examined product, be laid in the image-pickup device that described product quality platform top and picked-up from top to bottom are loaded on the examined product image on the product adjustment rack, the image acquisition units of joining with image-pickup device, storage inside has the data storage cell of specification product standard picture information, the image information that image acquisition units is gathered is compressed and is processed and will compress the image processor that in examined product image after processing and data storage cell, the data of storing are analyzed, the comparative analysis result of image processor is carried out the data-carrier store of stores synchronized, the quality inspection time to examined product is carried out self registering timing circuit, the parameter input unit two and the display unit that carry out the faulty goods alarm prompt unit automatically controlled and join with image processor respectively according to the comparative analysis result by image processor, be in transmission connection by gear train between described driving-belt driving mechanism one and examined product travelling belt, be in transmission connection by gear train between described driving-belt driving mechanism two and specification product travelling belt, be in transmission connection by gear train between described rejecting driving mechanism and faulty goods rejecting mechanism, described driving-belt driving mechanism one, driving-belt driving mechanism two, reject driving mechanism and the adjustment rack driving mechanism is controlled by controller and it all joins with controller, described parameter input unit one is joined with controller, described image acquisition units, data storage cell, data-carrier store, timing circuit and faulty goods alarm prompt unit all join with image processor.
Above-mentioned a kind of Full automatic product quality inspection system, it is characterized in that: also comprise line speed detecting unit one and line speed detecting unit two that the transfer rate to examined product travelling belt and specification product travelling belt detects respectively, described line speed detecting unit one and line speed detecting unit two all join with controller.
Above-mentioned a kind of Full automatic product quality inspection system is characterized in that: also comprise the adjustment angle of product adjustment rack is carried out the angle detecting unit of detection in real time, described angle detecting unit and controller join.
Above-mentioned a kind of Full automatic product quality inspection system is characterized in that: also comprise the data transmission interface that joins with image processor.
Above-mentioned a kind of Full automatic product quality inspection system is characterized in that: described parameter input unit one and parameter input unit two adopt same parameter input device.
The present invention compared with prior art has the following advantages:
1, simple in structure and circuit design is reasonable, input cost is low, install lay easy.
2, the simple and easy-to-connect of circuit, it is convenient to install and lay.
3, use automatic recording process simple to operate, can be automatically easy, as to complete fast examined product quality inspection result.
4, use flexible operation mode, it is convenient to realize.
5, result of use is good, and practical value is high, and is applied widely and popularizing application prospect is extensive.
In sum, circuit design of the present invention is reasonable, input cost is low, it is easy and simple to handle to use and be easy to grasp, intelligent degree is high, result of use good, the quality inspection process that it is can be automatically easy, as to complete fast examined product, and tackle mutually on examined product existing defect information and carry out synchronous recording.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is schematic block circuit diagram of the present invention.
Description of reference numerals:
1-examined product travelling belt; 2-driving-belt driving mechanism one; 3-specification product travelling belt;
4-driving-belt driving mechanism two; 5-faulty goods rejecting mechanism; 6-rejects driving mechanism;
The 7-controller; 8-product adjustment rack; 9-adjustment rack driving mechanism;
10-parameter input unit one; The 11-image-pickup device; The 12-image acquisition units;
The 13-data storage cell; The 14-image processor; The 15-data-carrier store;
The 16-timing circuit; 17-faulty goods alarm prompt unit;
18-parameter input unit two; The 19-display unit;
20-line speed detecting unit one;
21-line speed detecting unit two;
22-angle detecting unit; The 23-data transmission interface.
Embodiment
as shown in Figure 1, the present invention includes the product quality platform, controller 7, be arranged on described product quality platform and can carry out the product adjustment rack 8 that multi-angle is adjusted to examined product, examined product is sent to one by one the examined product travelling belt 1 of product adjustment rack 8 according to the predefined quality inspection time, the driving-belt driving mechanism 1 that examined product travelling belt 1 is driven, specification product after quality inspection are sent to specification product travelling belt 3 in the specification product gathering-device one by one, the driving-belt driving mechanism 24 that specification product travelling belt 3 is driven, to there be the faulty goods rejecting mechanism 5 of the substandard product rejecting of defective after quality inspection, the rejecting driving mechanism 6 that faulty goods rejecting mechanism 5 is driven, the adjustment rack driving mechanism 9 that described product adjustment rack 8 is driven, the parameter input unit 1 that is used for the tested adjustment angle of input examined product, be laid in the image-pickup device 11 that described product quality platform top and picked-up from top to bottom are loaded on the examined product image on product adjustment rack 8, the image acquisition units 12 of joining with image-pickup device 11, storage inside has the data storage cell 13 of specification product standard picture information, the image information that image acquisition units 12 is gathered is compressed and is processed and will compress examined product image after processing and data storage cell 13 is interior stores the image processor 14 that data are analyzed, the comparative analysis result of image processor 14 is carried out the data-carrier store 15 of stores synchronized, the quality inspection time of examined product is carried out self registering timing circuit 16, the faulty goods alarm prompt unit 17 that is carried out automatically controlling according to the comparative analysis result by image processor 14 and the parameter input unit 2 18 and the display unit 19 that join with image processor 14 respectively, be in transmission connection by gear train between described driving-belt driving mechanism 1 and examined product travelling belt 1, be in transmission connection by gear train between described driving-belt driving mechanism 24 and specification product travelling belt 3, be in transmission connection by gear train between described rejecting driving mechanism 6 and faulty goods rejecting mechanism 5, described driving-belt driving mechanism 1, driving-belt driving mechanism 24, reject driving mechanism 6 and adjustment rack driving mechanism 9 is controlled by controller 7 and it all joins with controller 7, described parameter input unit 1 is joined with controller 7.Described image acquisition units 12, data storage cell 13, data-carrier store 15, timing circuit 16 and faulty goods alarm prompt unit 17 all join with image processor 14.
In the present embodiment, the present invention also comprises line speed detecting unit 1 and the line speed detecting unit 2 21 that the transfer rate to examined product travelling belt 1 and specification product travelling belt 3 detects respectively, and described line speed detecting unit 1 and line speed detecting unit 2 21 all join with controller 7.
In the present embodiment, the present invention also comprises the angle detecting unit 22 that the adjustment angle of product adjustment rack 8 is carried out real-time detection, and described angle detecting unit 22 joins with controller 7.
Simultaneously, the present invention also comprises the data transmission interface 23 that joins with image processor 14.
In the present embodiment, described parameter input unit 1 and parameter input unit 2 18 adopt same parameter input device.
The above; it is only preferred embodiment of the present invention; be not that the present invention is imposed any restrictions, every any simple modification, change and equivalent structure of above embodiment being done according to the technology of the present invention essence changes, and all still belongs in the protection domain of technical solution of the present invention.
Claims (5)
1. Full automatic product quality inspection system, it is characterized in that: comprise the product quality platform, controller (7), be arranged on described product quality platform and can carry out the product adjustment rack (8) that multi-angle is adjusted to examined product, examined product is sent to one by one the examined product travelling belt (1) of product adjustment rack (8) according to the predefined quality inspection time, the driving-belt driving mechanism one (2) that examined product travelling belt (1) is driven, specification product after quality inspection are sent to specification product travelling belt (3) in the specification product gathering-device one by one, the driving-belt driving mechanism two (4) that specification product travelling belt (3) is driven, to there be the faulty goods rejecting mechanism (5) of the substandard product rejecting of defective after quality inspection, the rejecting driving mechanism (6) that faulty goods rejecting mechanism (5) is driven, the adjustment rack driving mechanism (9) that described product adjustment rack (8) is driven, the parameter input unit one (10) that is used for the tested adjustment angle of input examined product, be laid in the image-pickup device (11) that described product quality platform top and picked-up from top to bottom are loaded on the examined product image on product adjustment rack (8), the image acquisition units (12) of joining with image-pickup device (11), storage inside has the data storage cell (13) of specification product standard picture information, the image information that image acquisition units (12) is gathered is compressed and is processed and will compress the image processor (14) that examined product image after processing and the interior data of storing of data storage cell (13) are analyzed, the comparative analysis result of image processor (14) is carried out the data-carrier store (15) of stores synchronized, the quality inspection time of examined product is carried out self registering timing circuit (16), the parameter input unit two (18) and the display unit (19) that carry out the faulty goods alarm prompt unit (17) automatically controlled and join with image processor (14) respectively according to the comparative analysis result by image processor (14), be in transmission connection by gear train between described driving-belt driving mechanism one (2) and examined product travelling belt (1), be in transmission connection by gear train between described driving-belt driving mechanism two (4) and specification product travelling belt (3), be in transmission connection by gear train between described rejecting driving mechanism (6) and faulty goods rejecting mechanism (5), described driving-belt driving mechanism one (2), driving-belt driving mechanism two (4), reject driving mechanism (6) and adjustment rack driving mechanism (9) is controlled by controller (7) and it all joins with controller (7), described parameter input unit one (10) is joined with controller (7), described image acquisition units (12), data storage cell (13), data-carrier store (15), timing circuit (16) and faulty goods alarm prompt unit (17) all join with image processor (14).
2. according to a kind of Full automatic product quality inspection system claimed in claim 1, it is characterized in that: also comprise line speed detecting unit one (20) and line speed detecting unit two (21) that the transfer rate to examined product travelling belt (1) and specification product travelling belt (3) detects respectively, described line speed detecting unit one (20) and line speed detecting unit two (21) all join with controller (7).
3. according to the described a kind of Full automatic product quality inspection system of claim 1 or 2, it is characterized in that: also comprise the adjustment angle of product adjustment rack (8) is carried out the angle detecting unit (22) of detection in real time, described angle detecting unit (22) joins with controller (7).
4. according to the described a kind of Full automatic product quality inspection system of claim 1 or 2, it is characterized in that: also comprise the data transmission interface (23) that joins with image processor (14).
5. according to the described a kind of Full automatic product quality inspection system of claim 1 or 2, it is characterized in that: described parameter input unit one (10) and parameter input unit two (18) adopt same parameter input device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104506540A CN103176438A (en) | 2011-12-20 | 2011-12-20 | Full-automatic product quality inspection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104506540A CN103176438A (en) | 2011-12-20 | 2011-12-20 | Full-automatic product quality inspection system |
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| CN103176438A true CN103176438A (en) | 2013-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011104506540A Pending CN103176438A (en) | 2011-12-20 | 2011-12-20 | Full-automatic product quality inspection system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105759317A (en) * | 2014-12-17 | 2016-07-13 | 沈阳铝镁设计研究院有限公司 | X-ray machine foreign matter detection device |
| CN109584226A (en) * | 2018-11-26 | 2019-04-05 | 深圳龙图腾创新设计有限公司 | A kind of quality inspection system and method |
| CN110252674A (en) * | 2019-07-11 | 2019-09-20 | 重庆时代云英科技有限公司 | A kind of method and system of the packing box quality testing based on machine vision |
-
2011
- 2011-12-20 CN CN2011104506540A patent/CN103176438A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105759317A (en) * | 2014-12-17 | 2016-07-13 | 沈阳铝镁设计研究院有限公司 | X-ray machine foreign matter detection device |
| CN109584226A (en) * | 2018-11-26 | 2019-04-05 | 深圳龙图腾创新设计有限公司 | A kind of quality inspection system and method |
| CN110252674A (en) * | 2019-07-11 | 2019-09-20 | 重庆时代云英科技有限公司 | A kind of method and system of the packing box quality testing based on machine vision |
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Application publication date: 20130626 |