CN203508418U - Device for detecting appearance of tobacco packaging box - Google Patents
Device for detecting appearance of tobacco packaging box Download PDFInfo
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- CN203508418U CN203508418U CN201320602787.XU CN201320602787U CN203508418U CN 203508418 U CN203508418 U CN 203508418U CN 201320602787 U CN201320602787 U CN 201320602787U CN 203508418 U CN203508418 U CN 203508418U
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Abstract
The utility model discloses a device for detecting the appearance of a tobacco packaging box. The device comprises a conveying channel, a conveying belt, an encloser type support frame, a proximity switch, a camera, a light source and a controller. According to the utility model, after the tobacco packaging box to be detected passes through the proximity switch, the proximity switch sends a detection signal to the controller, the controller controls the conveying belt to stop when the tobacco packaging box to be detected moves to the central position of the encloser type support frame, and the controller can send a signal to the camera and the light source at the time so that the camera takes a photo; after the camera acquires the appearance image of the tobacco packaging box to be detected on line in real time, the error value of certain important factor information and the information of a corresponding tobacco packaging box reference sample image are judged by comparing the important factor information scanned and extracted from the key area of the tobacco packaging box to be detected and the information of the corresponding tobacco packaging box reference sample image stored in the controller through the traditional image comparison algorithm set in the controller; when the error value of the certain important factor information and the information of the corresponding tobacco packaging box reference sample image is within an allowable range value, a qualified product is obtained, otherwise, an unqualified product is obtained.
Description
Technical field
The utility model relates to the detection technique of tobacco package case outward appearance, more particularly, relates to a kind of checkout gear of tobacco package case outward appearance.
Background technology
In tobacco business, along with the improvement upgrading of production technology, the automaticity of production line is more and more higher, also more and more higher to packing case appearance requirement, and traditional artificial sampling observation method is difficult to meet the needs of mass automatic production.There is many defects in manual detection mode: (1) labor strength is large, and human cost is high; (2) examination criteria disunity, often there will be defective work undetected; (3) artificial detection has too many uncertain factor, and this will directly affect the otherness of testing result; (4) artificial detection makes the data statistics of finished product become mixed and disorderly.Therefore, be badly in need of now a kind of high efficiency, low false drop rate, detection mode that automaticity is high.
Utility model content
For the defect existing in prior art, the purpose of this utility model is to provide a kind of checkout gear of tobacco package case outward appearance, can high efficiency, low false drop rate, detection case and bag outward appearance that automaticity is high.
For achieving the above object, the utility model adopts following technical scheme:
A checkout gear for tobacco package case outward appearance, comprises transfer passage, is provided with the conveyer belt moving horizontally in transfer passage,
The top of described transfer passage is provided with coupled case type support, the entrance side of described case type support is provided with approach switch, the side face of the inner side of described case support is provided with the image capture module corresponding with the side of tobacco package case to be measured, and described each image capture module comprises camera and light source;
Described approach switch, camera, light source and conveyer belt are connected with controller respectively.
The quantity of described image capture module is 4, and 4 image capture modules are located at respectively on four medial surfaces of case support.
The quantity of described conveyer belt is two, and conveyer belt is located at respectively the both sides of transfer passage, between two conveyer belts, is provided with lift rotating disk, described lift rotating disk be located at case type support under;
Described lift rotating disk is also connected with controller.
The quantity of described image capture module is 2, and 2 image capture modules are located at respectively on two medial surfaces that case support is relative.
Described lift rotating disk comprises lift cylinder, stepper motor, turning cylinder and rolling disc, and the lower end of described turning cylinder is connected with stepper motor, and the upper end of described turning cylinder is connected with rolling disc;
The lower end of described stepper motor is connected with described lift cylinder by connecting rod;
Described stepper motor and lift cylinder are all connected with described controller.
Also comprise defective packing case rejecting mechanism, described defective packing case rejecting mechanism is located at outside the transfer passage at case type support outlet side rear; Described defective packing case rejecting mechanism is also connected with described controller.
Described defective packing case rejecting mechanism comprises shirks cylinder, horizontal push and shirks plate, the outer end of described horizontal push with shirk cylinder and be connected, the inner of horizontal push with shirk plate and be connected, described in shirk the upper outer that plate is located at transfer passage; Described horizontal push and described conveyer belt are perpendicular;
Describedly shirk cylinder and be also connected with described controller.
Described defective packing case rejecting mechanism comprises sucker, lift cylinder, horizontal pendulum swing arm and stepper motor, the inner of described horizontal pendulum swing arm is connected with the upper end of lift cylinder, the lower end of lift cylinder is connected with sucker by elevating lever, described sucker be located at conveyer belt directly over; The outer end of described horizontal pendulum swing arm is connected with stepper motor by swingle;
Described lift cylinder and stepper motor are all connected with described controller.
Also comprise counter, described counter is connected with described controller.
Compared with prior art, adopt the checkout gear of a kind of tobacco package case outward appearance of the present utility model, comprise transfer passage, in transfer passage, be provided with the conveyer belt moving horizontally, the top of described transfer passage is provided with coupled case type support, the entrance side of described case type support is provided with approach switch, and the side face of the inner side of described case support is provided with the image capture module corresponding with the side of tobacco package case to be measured, and described each image capture module comprises camera and light source; Described approach switch, camera, light source and conveyer belt are connected with controller respectively.When tobacco package case to be measured is after approach switch, by approach switch, send a detection signal to controller, by controller, control conveyer belt suspends when tobacco package case to be measured moves to the middle position of case type support, now, controller can to a signal to make it to take pictures to camera and light source; Be arranged on after the appearance images of the online real-time collection tobacco package case to be measured of camera of appropriate location, information by tobacco package case reference sample image corresponding in being arranged on some key factor information that in controller, existing image comparison algorithm scans and extracts key area in tobacco package case to be measured and leaving controller in compares, determine both error amounts, when both error amount is within allowed band value, detected material is qualified products, is defective work on the contrary.
As further improved plan, by controller judge by the tobacco package case image information to be measured of collected by camera whether and the reference sample image information of typing in advance coincide to judge whether this casing reaches quality standards.When misfitting, controller can send two signals, to counter accumulative total, once counts, and with the number of times of accumulative total defective work, gives the actuating signal of a time delay of defective packing case rejecting mechanism, so that it is picked out this defective packing case from conveyer belt simultaneously.And the operating display of controller also can provide corresponding alarm indication, to defective work is had data statistics accurately, reminds on-line operation personnel and to a sufficiently long processing time of on-line operation personnel.
Accompanying drawing explanation
Fig. 1 is the main structure schematic appearance of embodiment 1 of the present utility model;
Fig. 2 is the decomposing schematic representation of embodiment 1 of the present utility model;
Fig. 3 is the structural representation of the lift rotating disk in Fig. 1;
Fig. 4 is the structural representation of the first embodiment of defective packing case rejecting mechanism of the present utility model;
Fig. 5 is the structural representation of the second embodiment of defective packing case rejecting mechanism of the present utility model;
Fig. 6 is defective packing case in embodiment 2 of the present utility model and the position view of image capture module.
The specific embodiment
Below in conjunction with drawings and Examples, further illustrate the technical solution of the utility model.
Embodiment 1
Refer to the checkout gear of a kind of tobacco package case outward appearance shown in Fig. 1, Fig. 2, comprise transfer passage 11, in transfer passage 11, be provided with 2 conveyer belts 12 that move horizontally, conveyer belt 12 is located at respectively the both sides of transfer passage 11, the top of transfer passage 11 is provided with coupled case type support 13, the entrance side of case type support 13 is provided with between 14, two conveyer belts of approach switch and is provided with lift rotating disk 15, lift rotating disk 15 be located at case type support 13 under;
Two relative medial surfaces of case support 13 are provided with 2 image capture modules corresponding with the side of tobacco package case 50 to be measured, and each image capture module comprises camera 16 and light source 17;
Refer to the lift rotating disk 15 shown in Fig. 3 again and comprise stepper motor 151, turning cylinder 152, rolling disc 153 and lift cylinder 154, the lower end of turning cylinder 152 is connected with stepper motor 151, and the upper end of turning cylinder 152 is connected with rolling disc 153; The lower end of stepper motor 151 is connected with lift cylinder 154 by connecting rod 155.Stepper motor 151 and stepper motor 154 are all connected with controller.Lift cylinder 154 receives after the rising signals of controller, makes whole lift rotating disk rising certain distance, then, stepper motor 151 receives after the turn signal of controller, make turning cylinder 152 half-twists, after camera is taken pictures, then control lift cylinder 154 resets by controller.
Tobacco package case 50 to be measured enters behind the position corresponding with lift rotating disk 15 in case type support 13 by conveyer belt 12, by 2 relative image capture modules of position of being located on case support 13 medial surfaces, IMAQ is carried out in two of tobacco package case 50 to be measured corresponding sides, collected after the associated picture information at two faces and label space place, by lift rotating disk 15, survey tobacco package case 50 is turned in several seconds of pausing after 90 ° and taken pictures for the second time, collect other two sides and the associated picture information at the place that labels.Above-mentioned IMAQ information exchange is crossed camera cable transmission and carry out analyzing and processing in controller, finally the result of processing is transported to relevant unit as counter 21 and defective packing case rejecting mechanism, to carry out the associative operation of postorder with the form of the signal of telecommunication.
The checkout gear of the tobacco package case outward appearance of the present embodiment has also designed defective packing case rejecting mechanism, and defective packing case rejecting mechanism is located at outside the transfer passage 11 at case type support 13 outlet side rears; Defective packing case rejecting mechanism is also connected with controller.Defective packing case rejecting mechanism mainly contains manually and picks, cylinder is shirked and manipulator picks etc.
Wherein, the structure that cylinder is as shown in Figure 4 shirked comprises to be shirked cylinder 41, horizontal push 42 and shirks plate 43, the outer end of horizontal push 42 with shirk cylinder 41 and be connected, the inner of horizontal push 42 with shirk plate 43 and be connected, shirk the upper outer that plate 43 is located at transfer passage; Horizontal push 42 is perpendicular with conveyer belt; Shirking cylinder 41 is also connected with described controller.
When controller passes to defective work signal to shirk after cylinder 41, shirk cylinder 41 and horizontal push 42 can be done to a propelling action forward, make to shirk plate 43 moves forward under the drive of shirking cylinder, and defective packing case is pushed away to transfer passage rapidly, after completing above action, shirking cylinder can automatically reset.
Please see that again the structure that manipulator as shown in Figure 5 picks comprises sucker 31, lift cylinder 32, horizontal pendulum swing arm 33 and stepper motor 34, the inner of horizontal pendulum swing arm 33 is connected with the upper end of lift cylinder 32, the lower end of lift cylinder 32 is connected with sucker 31 by elevating lever 35, sucker 31 be located at conveyer belt directly over; The outer end of horizontal pendulum swing arm 33 is connected with stepper motor 34 by swingle 36; Stepper motor 34 is also connected with controller.Controller passes to lift cylinder 32 by defective work signal, lift cylinder 32 moves down elevating lever 35, drive the Surface Contact of sucker 31 and defective packing case and hold and promote defective packing case, then stepper motor 34 is started working and 36 rotations of driven rotary bar, this defective packing case is rotated to defective work laydown area, sucker absent-mindedness, smoke box has been placed, manipulator resets, and completes and once rejects action.
The difference of the present embodiment and embodiment 1 is only: in the present embodiment, do not adopt lift rotating disk, therefore, must employing be located at respectively 4 image capture modules on four medial surfaces of case support, be used for gathering four sides of tobacco package case 50 to be measured and the associated picture information (specifically shown in Figure 6) at the place that labels.
All the other contents are all with identical described in embodiment 1.
Those of ordinary skill in the art will be appreciated that, above embodiment is only for the purpose of this utility model is described, and not with opposing restriction of the present utility model, as long as in essential scope of the present utility model, the variation of the above embodiment, modification all will be dropped in the scope of claim of the present utility model.
Claims (8)
1. a checkout gear for tobacco package case outward appearance, comprises transfer passage, is provided with the conveyer belt moving horizontally in transfer passage, it is characterized in that,
The top of described transfer passage is provided with coupled case type support, the entrance side of described case type support is provided with approach switch, the side face of the inner side of described case support is provided with the image capture module corresponding with the side of tobacco package case to be measured, and described each image capture module comprises camera and light source;
Described approach switch, camera, light source and conveyer belt are connected with controller respectively.
2. checkout gear according to claim 1, is characterized in that:
The quantity of described image capture module is 4, and 4 image capture modules are located at respectively on four medial surfaces of case support.
3. checkout gear according to claim 1, is characterized in that:
The quantity of described conveyer belt is two, and conveyer belt is located at respectively the both sides of transfer passage, between two conveyer belts, is provided with lift rotating disk, described lift rotating disk be located at case type support under;
Described lift rotating disk is also connected with controller.
The quantity of described image capture module is 2, and 2 image capture modules are located at respectively on two medial surfaces that case support is relative.
4. checkout gear according to claim 3, is characterized in that:
Described lift rotating disk comprises lift cylinder, stepper motor, turning cylinder and rolling disc, and the lower end of described turning cylinder is connected with stepper motor, and the upper end of described turning cylinder is connected with rolling disc;
The lower end of described stepper motor is connected with described lift cylinder by connecting rod;
Described stepper motor and lift cylinder are all connected with described controller.
5. according to the checkout gear described in any one in claim 1-4, it is characterized in that:
Also comprise defective packing case rejecting mechanism, described defective packing case rejecting mechanism is located at outside the transfer passage at case type support outlet side rear; Described defective packing case rejecting mechanism is also connected with described controller.
6. checkout gear according to claim 5, is characterized in that:
Described defective packing case rejecting mechanism comprises shirks cylinder, horizontal push and shirks plate, the outer end of described horizontal push with shirk cylinder and be connected, the inner of horizontal push with shirk plate and be connected, described in shirk the upper outer that plate is located at transfer passage; Described horizontal push and described conveyer belt are perpendicular;
Describedly shirk cylinder and be also connected with described controller.
7. checkout gear according to claim 5, is characterized in that:
Described defective packing case rejecting mechanism comprises sucker, lift cylinder, horizontal pendulum swing arm and stepper motor, the inner of described horizontal pendulum swing arm is connected with the upper end of lift cylinder, the lower end of lift cylinder is connected with sucker by elevating lever, described sucker be located at conveyer belt directly over; The outer end of described horizontal pendulum swing arm is connected with stepper motor by swingle;
Described lift cylinder and stepper motor are all connected with described controller.
8. according to the checkout gear described in any one in claim 1-4, it is characterized in that:
Also comprise counter, described counter is connected with described controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320602787.XU CN203508418U (en) | 2013-09-24 | 2013-09-24 | Device for detecting appearance of tobacco packaging box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320602787.XU CN203508418U (en) | 2013-09-24 | 2013-09-24 | Device for detecting appearance of tobacco packaging box |
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| CN203508418U true CN203508418U (en) | 2014-04-02 |
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| CN201320602787.XU Expired - Fee Related CN203508418U (en) | 2013-09-24 | 2013-09-24 | Device for detecting appearance of tobacco packaging box |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399674A (en) * | 2014-09-11 | 2015-03-11 | 上海大学 | Smoke box brand visual inspection sorting system |
| CN104801501A (en) * | 2015-05-13 | 2015-07-29 | 江苏省烟草公司常州市公司 | Picking system for optical character recognition cigarettes |
| CN105170480A (en) * | 2015-09-22 | 2015-12-23 | 苏州卓越金码电子科技有限公司 | Automatic detecting and removing device for preventing product errors |
| CN105321185A (en) * | 2015-11-27 | 2016-02-10 | 燕山大学 | Paper packaging box inside and outside detection method based on nine camera models |
| CN106000918A (en) * | 2016-08-02 | 2016-10-12 | 苏州高通机械科技有限公司 | Detector for screened products |
| CN106179997A (en) * | 2016-08-08 | 2016-12-07 | 江西中烟工业有限责任公司 | A kind of laser separator for tobacco edulcoration |
| CN106650537A (en) * | 2016-12-21 | 2017-05-10 | 贵州省烟草公司贵阳市公司 | Identification reading inputting instrument of tobacco carton 32-bit laser code |
| CN107422698A (en) * | 2016-05-23 | 2017-12-01 | 油机机械工业（中国）有限公司 | Industrial robot intelligent identifying system |
| CN108088852A (en) * | 2018-01-15 | 2018-05-29 | 福建猛狮新能源科技有限公司 | Automatic detection casing appearance device |
| CN108838106A (en) * | 2018-04-26 | 2018-11-20 | 浙江鹤群智能装备股份有限公司 | A kind of packing case product detection system |
| CN109127448A (en) * | 2018-07-21 | 2019-01-04 | 东莞市联洲知识产权运营管理有限公司 | A kind of packaging cabinet trade mark photoelectric detection system with selection pusher |
| CN109164209A (en) * | 2018-08-22 | 2019-01-08 | 合肥通视智能技术有限公司 | A kind of cigarette detection device |
| CN109850291A (en) * | 2019-03-27 | 2019-06-07 | 长沙智能制造研究总院有限公司 | A kind of baling line of multi-product mixed production |
| CN110523657A (en) * | 2019-09-03 | 2019-12-03 | 广州能源检测研究院 | A kind of instrument appearance delection device and its working method based on 3D scanning method |
| CN110976338A (en) * | 2019-11-11 | 2020-04-10 | 浙江大学 | Test paper sorting system and method based on machine vision |
| CN112222010A (en) * | 2020-09-30 | 2021-01-15 | 龙岩烟草工业有限责任公司 | Packing box conveying system |
| CN112934716A (en) * | 2021-01-27 | 2021-06-11 | 江苏倍斯库智能科技有限公司 | Automatic sorting system for logistics |
-
2013
- 2013-09-24 CN CN201320602787.XU patent/CN203508418U/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399674A (en) * | 2014-09-11 | 2015-03-11 | 上海大学 | Smoke box brand visual inspection sorting system |
| CN104801501A (en) * | 2015-05-13 | 2015-07-29 | 江苏省烟草公司常州市公司 | Picking system for optical character recognition cigarettes |
| CN105170480A (en) * | 2015-09-22 | 2015-12-23 | 苏州卓越金码电子科技有限公司 | Automatic detecting and removing device for preventing product errors |
| CN105321185A (en) * | 2015-11-27 | 2016-02-10 | 燕山大学 | Paper packaging box inside and outside detection method based on nine camera models |
| CN107422698A (en) * | 2016-05-23 | 2017-12-01 | 油机机械工业（中国）有限公司 | Industrial robot intelligent identifying system |
| CN106000918A (en) * | 2016-08-02 | 2016-10-12 | 苏州高通机械科技有限公司 | Detector for screened products |
| CN106179997B (en) * | 2016-08-08 | 2018-08-07 | 江西中烟工业有限责任公司 | A kind of laser sorting machine for tobacco edulcoration |
| CN106179997A (en) * | 2016-08-08 | 2016-12-07 | 江西中烟工业有限责任公司 | A kind of laser separator for tobacco edulcoration |
| CN106650537A (en) * | 2016-12-21 | 2017-05-10 | 贵州省烟草公司贵阳市公司 | Identification reading inputting instrument of tobacco carton 32-bit laser code |
| CN108088852A (en) * | 2018-01-15 | 2018-05-29 | 福建猛狮新能源科技有限公司 | Automatic detection casing appearance device |
| CN108838106A (en) * | 2018-04-26 | 2018-11-20 | 浙江鹤群智能装备股份有限公司 | A kind of packing case product detection system |
| CN109127448A (en) * | 2018-07-21 | 2019-01-04 | 东莞市联洲知识产权运营管理有限公司 | A kind of packaging cabinet trade mark photoelectric detection system with selection pusher |
| CN109164209A (en) * | 2018-08-22 | 2019-01-08 | 合肥通视智能技术有限公司 | A kind of cigarette detection device |
| CN109850291A (en) * | 2019-03-27 | 2019-06-07 | 长沙智能制造研究总院有限公司 | A kind of baling line of multi-product mixed production |
| CN110523657A (en) * | 2019-09-03 | 2019-12-03 | 广州能源检测研究院 | A kind of instrument appearance delection device and its working method based on 3D scanning method |
| CN110976338A (en) * | 2019-11-11 | 2020-04-10 | 浙江大学 | Test paper sorting system and method based on machine vision |
| CN112222010A (en) * | 2020-09-30 | 2021-01-15 | 龙岩烟草工业有限责任公司 | Packing box conveying system |
| CN112934716A (en) * | 2021-01-27 | 2021-06-11 | 江苏倍斯库智能科技有限公司 | Automatic sorting system for logistics |
| CN112934716B (en) * | 2021-01-27 | 2022-06-17 | 江苏倍斯库智能科技有限公司 | Automatic sorting system for logistics |
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