CN103170874A - Glass mold bottom mold anti-explosion line machining device and machining method thereof - Google Patents
Glass mold bottom mold anti-explosion line machining device and machining method thereof Download PDFInfo
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- CN103170874A CN103170874A CN2013101081800A CN201310108180A CN103170874A CN 103170874 A CN103170874 A CN 103170874A CN 2013101081800 A CN2013101081800 A CN 2013101081800A CN 201310108180 A CN201310108180 A CN 201310108180A CN 103170874 A CN103170874 A CN 103170874A
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Abstract
The invention relates to a glass mold bottom mold anti-explosion line machining device and a machining method of the glass mold bottom mold anti-explosion line machining device. The glass mold bottom mold anti-explosion line machining device comprises a rotating mechanism, a cutter mounting frame, an X-axis adjusting mechanism, a Z-axis adjusting mechanism and a Y-axis adjusting mechanism, wherein the rotating mechanism, the X-axis adjusting mechanism, the Z-axis adjusting mechanism and the Y-axis adjusting mechanism are controlled through a controller. At the time of machining, a cross beam is rotated along an upright column, a glass mold bottom mold is mounted on a fixture, then the cross beam is rotated to enable a cutter on the cutter mounting frame to be perpendicular to the fixture, the perpendicularity is detected, and lastly, the cutter is adjusted through the rotating mechanism, the X-axis adjusting mechanism, the Z-axis adjusting mechanism and the Y-axis adjusting mechanism for the machining until the machining of all anti-explosion lines are finished. Therefore, the cutter is used for finishing machining the anti-explosion lines on the bottom mold in a one-step mode, angles do not need to be adjusted manually, the machining of a whole product can be finished through one time of clamping, the appearance of the product is stable, the depths of the anti-explosion lines are uniform, and production efficiency is greatly improved.
Description
Technical field
The present invention relates to the explosion-proof line processing unit (plant) of a kind of bottom die of glass mold, belong to the glass mold processing technique field.The invention still further relates to the processing method of above-mentioned processing unit (plant).
Background technology
The domestic glass container has been penetrated into (comprising beverage bottle, scent flask, bottle etc.) various aspects of people's lives, along with growth in the living standard, the consumer will constantly promote the demand of daily glass product both at home and abroad, class and quality requirement to product also will constantly improve, this has brought new opportunity and challenge to the glass bottle and jar industry, and as the glass mold industry of the upstream of glass bottle and jar industry also be faced with many kinds, small lot, the variety of issue such as specification requirement is high, personalized, the friendship phase is short.In container glass mould series, bed die plays vital effect to the bottom of Bottle ﹠ Can, and in the processing of the explosion-proof line of bed die, the raising of quality and efficient is that all glass mold industries are needed a great problem of breaking through badly at present.
When explosion-proof line is mainly used in reducing the firm depanning of glass bottle and jar and the contact area between conveyer belt, prevent because of glass bottle and jar bottom and the excessive explosion of conveyer belt contact-making surface.Explosion-proof line is of a great variety, be divided into crescent moon line, vertical bar line, grid line, annular knurl line, faillette etc., wherein again with being most widely used of crescent moon line, domestic crescent moon line is mainly to adjust angle with index dial at present, processes with homemade form cutter and plain-milling machine.in process, the adjustment of the number of degrees need to be rotated assurance by manually adjusting index dial after calculating again, the degree of depth need to fix height to locking lifting platform after good cutter again, the artificial Z axis of adjusting comes controlling depth, the explosion-proof line of the crescent moon of producing so easily occurs with a collection of middle degree of depth and the different problem of shape, topmost or efficient is very low, compare with other die assembly production and have the hysteresis quality of producing, even the experienced operator at most also can only produce 25 left and right every day, and often the bed die of 30 left and right could form a mold, can not meet the growing demand of domestic glass manufacturer at all, glass mold manufacturer also often occur because of bed die production have little time can't deliver the goods situation.
Recently, the explosion-proof line of glass mold manufacturer's employing machine tooling container glass mold bottom die being arranged also, is mainly to adopt plain-milling machine, index dial and form cutter to process, and the explosion-proof line that processes is deep mixed, shape distortion, inefficiency.
Summary of the invention
Technical problem to be solved by this invention is to provide the explosion-proof line processing unit (plant) of a kind of bottom die of glass mold, and this device machining accuracy is high and working (machining) efficiency is high.
In order to solve the problems of the technologies described above, technical scheme of the present invention is: the explosion-proof line processing unit (plant) of a kind of bottom die of glass mold, and it comprises:
Rotating mechanism by fixture clamping glass mold bottom die, and is pressed the angular turn fixture by the first transmission mechanism, and described fixture is arranged on column by mounting blocks;
Cutter mounting frame is arranged on crossbeam, and tool is installed on it, and described crossbeam is arranged on column;
The X-axis governor motion is arranged on and passes through the second transmission mechanism on crossbeam for regulating the motion of cutter mounting frame on X-direction;
The Z axis governor motion is arranged on and passes through the 3rd transmission mechanism on crossbeam for regulating the motion of cutter mounting frame on Z-direction;
The Y-axis governor motion is arranged on and passes through the 4th transmission mechanism on column for regulating the motion of mounting blocks on Y direction;
Described rotating mechanism, X-axis governor motion, Z axis governor motion and Y-axis governor motion are controlled by controller.
Described crossbeam one end is connected and installed by hinge and column.
Described column is fixed on base plate, is provided with the perpendicularity test point on described base plate, is provided with induction point on described crossbeam, described perpendicularity test point and induction point cooperating, and the work of the signal controlling controller of perpendicularity test point.
The processing method of the explosion-proof line processing unit (plant) of bottom die of glass mold of the present invention comprises the following steps:
(1) by the hinge through crossbeam between column and crossbeam, crossbeam is rotated along column, make between cutter mounting frame and fixture and separated by relative transferring to;
(2) bottom die of glass mold is arranged on fixture;
(3) rotating beam makes cutter mounting frame and fixture keeping parallelism, makes cutter on cutter mounting frame perpendicular to fixture;
(4) by perpendicularity test point and induction point cooperating, whether vertical between detection cutter and fixture, as vertically, process, otherwise adjust;
(5) cutter is processed, and regulates the motion of cutter on X-direction by the X-axis governor motion, and the lines of the lateral extent of explosion-proof line is processed; Regulate the motion of cutter on Z-direction by the Z axis governor motion, the lines of the short transverse scope of explosion-proof line is processed; Regulate the motion of mounting blocks on Y direction by the Y-axis governor motion, and then the working depth of regulating explosion-proof line;
After (6) explosion-proof line completion of processing, the rotation by rotating mechanism makes bottom die of glass mold be positioned at next Working position, and the procedure of processing of repeating step (4), (5) is until all explosion-proof line completion of processing.
Apparatus of the present invention utilize four-shaft numerically controlled system to control that cutter is disposable machines the explosion-proof line of bed die, manual hue angle, and clamped one time can be completed the processing of whole product, dimensional stability, the degree of depth is unified, and it is not very high that the technical ability of operator is required, and production efficiency is improved greatly.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments.
Fig. 1 is apparatus of the present invention structural representation.
The specific embodiment
As shown in Figure 1, the explosion-proof line processing unit (plant) of bottom die of glass mold comprises:
Rotating mechanism by fixture 1 clamping glass mold bottom die, and is pressed angular turn fixture 1 by the first transmission mechanism 2, and described fixture 1 is arranged on column 4 by mounting blocks 3, and described column 4 is fixed on base plate 10;
The X-axis governor motion is arranged on and passes through the second transmission mechanism 7 on crossbeam 6 for regulating the motion of cutter mounting frame 5 on X-direction;
The Z axis governor motion is arranged on and passes through the 3rd transmission mechanism 8 on crossbeam 6 for regulating the motion of cutter mounting frame 5 on Z-direction;
The Y-axis governor motion is arranged on and passes through the 4th transmission mechanism 9 on column 4 for regulating the motion of mounting blocks 3 on Y direction;
Described rotating mechanism, X-axis governor motion, Z axis governor motion and Y-axis governor motion are controlled by controller.
The transmission system that the first transmission mechanism 2, the second transmission mechanism 7, the 3rd transmission mechanism 8 and the 4th transmission mechanism 9 all can be made of walking precision high stepper motor.
For the ease of bottom die of glass mold is installed and dismounting, described crossbeam 6 one ends are connected and installed by hinge and column 4.
The required precision of processing is most important to the quality of product, because the processing instruction of controller is all to send under desirable state, it can not consider the situation of actual device.This device needs most consideration is perpendicularity between cutter and fixture 1, otherwise the explosion-proof line that processes causes product defects with deep mixed.For this reason, be provided with perpendicularity test point 11 on base plate 10, be provided with induction point on described crossbeam 6, described perpendicularity test point 11 and induction point cooperating, this perpendicularity test point 11 can adopt sensor to realize.
Whether perpendicularity test point 11 and induction point are the standard points after strict measurement, directly reflect between cutter and fixture 1 vertical.The signal of perpendicularity test point 11 will directly be controlled controller work, if detect out of plumb between cutter and fixture 1, detection signal control controller is not worked, and cutter can not be processed like this, otherwise also there is flaw in the product that processes; Detecting when vertical between cutter and fixture 1, controller is just worked.
Illustrate as an example of bed die with 20 explosion-proof lines example, first by the hinge through crossbeam 6 between column 4 and crossbeam 6, crossbeam 6 is rotated along column 4, make between cutter mounting frame 5 and fixture 1 and separated by relative transferring to.Then bottom die of glass mold is arranged on fixture 1, rotating beam 6 then, make cutter mounting frame 5 and fixture 1 keeping parallelism, make cutter on cutter mounting frame 5 perpendicular to fixture 1.
At this moment, whether perpendicularity test point 11 and induction point cooperating detect between cutter and fixture 1 vertically, as vertically, process, otherwise adjust.
After detecting through perpendicularity, cutter is processed, and regulates the motion of cutter on X-direction by the X-axis governor motion, and the lines of the lateral extent of explosion-proof line is processed; Regulate the motion of cutter on Z-direction by the Z axis governor motion, the lines of the short transverse scope of explosion-proof line is processed; Regulate the motion of mounting blocks on Y direction by the Y-axis governor motion, and then the working depth of regulating explosion-proof line.
After an explosion-proof line completion of processing, 18 ° of the rotations that controller is controlled rotating mechanism make bottom die of glass mold be positioned at next Working position, and the step of duplicate detection perpendicularity and processing is until all explosion-proof line completion of processing.The product design that processes is stable, and the degree of depth is unified, and working (machining) efficiency is high.
Above-described embodiment does not limit the present invention in any way, and every employing is equal to replaces or technical scheme that the mode of equivalent transformation obtains all drops in protection scope of the present invention.
Claims (4)
1. explosion-proof line processing unit (plant) of bottom die of glass mold is characterized in that comprising:
Rotating mechanism by fixture (1) clamping glass mold bottom die, and is pressed angular turn fixture (1) by the first transmission mechanism (2), and described fixture (1) is arranged on column (4) by mounting blocks (3);
Cutter mounting frame (5) is arranged on crossbeam (6), and tool is installed on it, and described crossbeam (6) is arranged on column (4);
The X-axis governor motion is arranged on upper the second transmission mechanism (7) that passes through of crossbeam (6) and is used for regulating the motion of cutter mounting frame (5) on X-direction;
The Z axis governor motion is arranged on upper the 3rd transmission mechanism (8) that passes through of crossbeam (6) and is used for regulating the motion of cutter mounting frame (5) on Z-direction;
The Y-axis governor motion is arranged on upper the 4th transmission mechanism (9) that passes through of column (4) and is used for regulating the motion of mounting blocks (3) on Y direction;
Described rotating mechanism, X-axis governor motion, Z axis governor motion and Y-axis governor motion are controlled by controller.
2. the explosion-proof line processing unit (plant) of bottom die of glass mold according to claim 1, it is characterized in that: described crossbeam (6) one ends are connected and installed by hinge and column (4).
3. the explosion-proof line processing unit (plant) of bottom die of glass mold according to claim 2, it is characterized in that: described column (4) is fixed on base plate (10), be provided with perpendicularity test point (11) on described base plate (10), described crossbeam is provided with induction point on (6), described perpendicularity test point (11) and induction point cooperating, and the work of the signal controlling controller of perpendicularity test point (11).
4. the processing method of the explosion-proof line processing unit (plant) of bottom die of glass mold is characterized in that comprising the following steps:
(1) by the hinge through crossbeam (6) between column (4) and crossbeam (6), crossbeam (6) is rotated along column (4), make between cutter mounting frame (5) and fixture and separated by relative transferring to;
(2) bottom die of glass mold is arranged on fixture (1);
(3) rotating beam (6) makes cutter mounting frame (5) and fixture (1) keeping parallelism, makes cutter on cutter mounting frame (5) perpendicular to fixture (1);
(4) by perpendicularity test point (11) and induction point cooperating, whether vertically detect between cutter and fixture (1), as vertically, process, otherwise adjust;
(5) cutter is processed, and regulates the motion of cutter on X-direction by the X-axis governor motion, and the lines of the lateral extent of explosion-proof line is processed; Regulate the motion of cutter on Z-direction by the Z axis governor motion, the lines of the short transverse scope of explosion-proof line is processed; Regulate the motion of mounting blocks (3) on Y direction by the Y-axis governor motion, and then the working depth of regulating explosion-proof line;
After (6) explosion-proof line completion of processing, the rotation by rotating mechanism makes bottom die of glass mold be positioned at next Working position, and the procedure of processing of repeating step (4), (5) is until all explosion-proof line completion of processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310108180.0A CN103170874B (en) | 2013-03-29 | 2013-03-29 | The explosion-proof line processing unit (plant) of bottom die of glass mold and processing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310108180.0A CN103170874B (en) | 2013-03-29 | 2013-03-29 | The explosion-proof line processing unit (plant) of bottom die of glass mold and processing method thereof |
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| CN103170874A true CN103170874A (en) | 2013-06-26 |
| CN103170874B CN103170874B (en) | 2015-08-26 |
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| CN201310108180.0A Active CN103170874B (en) | 2013-03-29 | 2013-03-29 | The explosion-proof line processing unit (plant) of bottom die of glass mold and processing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106424281A (en) * | 2016-12-02 | 2017-02-22 | 常熟建华模具科技股份有限公司 | Glass mold bottle bottom stamping device used on machine tool |
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| DE890298C (en) * | 1951-08-17 | 1953-09-17 | Hermann Beichle Fa | Die milling machine |
| JPH0663810A (en) * | 1992-08-14 | 1994-03-08 | Nippon Fureneru Kk | Method for grooving metal mold |
| CN2508940Y (en) * | 2001-12-07 | 2002-09-04 | 宁新华 | Tyre Mould Digital Control carving knife |
| CN202292283U (en) * | 2011-10-20 | 2012-07-04 | 宁波凯盛高科数控机床有限公司 | Automatic rotating surface changing device for engraving and machining shoe mold |
| CN102615316A (en) * | 2012-04-01 | 2012-08-01 | 常熟市建华模具有限责任公司 | Method for machining explosion-proof grains on bottom mould of glass mould |
| CN202591693U (en) * | 2012-04-12 | 2012-12-12 | 苏州怡信光电科技有限公司 | Engraving and milling machine |
| CN202726145U (en) * | 2012-08-14 | 2013-02-13 | 黑龙江工程学院 | Carves-milling machine |
| CN203125252U (en) * | 2013-03-29 | 2013-08-14 | 常熟市红洲模具有限公司 | Glass mold bottom mold anti-explosion grain processing device |
-
2013
- 2013-03-29 CN CN201310108180.0A patent/CN103170874B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE890298C (en) * | 1951-08-17 | 1953-09-17 | Hermann Beichle Fa | Die milling machine |
| JPH0663810A (en) * | 1992-08-14 | 1994-03-08 | Nippon Fureneru Kk | Method for grooving metal mold |
| CN2508940Y (en) * | 2001-12-07 | 2002-09-04 | 宁新华 | Tyre Mould Digital Control carving knife |
| CN202292283U (en) * | 2011-10-20 | 2012-07-04 | 宁波凯盛高科数控机床有限公司 | Automatic rotating surface changing device for engraving and machining shoe mold |
| CN102615316A (en) * | 2012-04-01 | 2012-08-01 | 常熟市建华模具有限责任公司 | Method for machining explosion-proof grains on bottom mould of glass mould |
| CN202591693U (en) * | 2012-04-12 | 2012-12-12 | 苏州怡信光电科技有限公司 | Engraving and milling machine |
| CN202726145U (en) * | 2012-08-14 | 2013-02-13 | 黑龙江工程学院 | Carves-milling machine |
| CN203125252U (en) * | 2013-03-29 | 2013-08-14 | 常熟市红洲模具有限公司 | Glass mold bottom mold anti-explosion grain processing device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106424281A (en) * | 2016-12-02 | 2017-02-22 | 常熟建华模具科技股份有限公司 | Glass mold bottle bottom stamping device used on machine tool |
| CN106424281B (en) * | 2016-12-02 | 2018-02-16 | 常熟建华模具科技股份有限公司 | Configure the glass mold bottom mould shock wave device on lathe |
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| Publication number | Publication date |
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| CN103170874B (en) | 2015-08-26 |
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