CN103168999A - Recombinant rice and its production method - Google Patents

Recombinant rice and its production method Download PDF

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Publication number
CN103168999A
CN103168999A CN2013100720116A CN201310072011A CN103168999A CN 103168999 A CN103168999 A CN 103168999A CN 2013100720116 A CN2013100720116 A CN 2013100720116A CN 201310072011 A CN201310072011 A CN 201310072011A CN 103168999 A CN103168999 A CN 103168999A
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China
Prior art keywords
rice
restructuring
masterplate
batching
degree centigrade
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Chinese (zh)
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不公告发明人
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WENTEMU (BEIJING) TECHNOLOGY Co Ltd
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WENTEMU (BEIJING) TECHNOLOGY Co Ltd
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Priority to CN2013100720116A priority Critical patent/CN103168999A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/143Cereal granules or flakes to be cooked and eaten hot, e.g. oatmeal; Reformed rice products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Cereal-Derived Products (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)

Abstract

The invention discloses a recombinant rice production method used for processing an ingredient to form recombinant rice. The method comprises the following steps: 1, full ingredient mixing and stirring: adding water to all the components of the ingredient, and fully mixing by utilizing a stirring apparatus to reach uniform distribution; 2, pre-slaking treatment: pre-slaking the above materials with water vapor; 3, material systematization treatment: extruding and cutting in an extruding cavity to form a new macromolecular structure form; and 4, carrying out molding treatment of the materials by utilizing a template. The invention also relates the recombinant rice produced through utilizing the method.

Description

Restructuring rice and production method thereof
Technical field
The present invention relates to agriculture grain manufacture field, relate to particularly the reprocessing of paddy rice, relate more specifically to utilize cereal materials to produce the technique of some meter product.The invention still further relates to and utilize the natural restructuring rice of cracking rice and producing.
Background technology
Grain is that the mankind obtain one of main source of energy, but the nutritive element content of general cereal is different, and the person, cause losing a large amount of nutrients in process again, makes nutritional labeling greatly reduce.Again because, strengthen along with cultivating intensity, the nutrition of cereal descends, and the preserving process conditional is limited, cereal is such as rice can destroy cracked.For this reason, based on the development of nutrition science and foods processing technique, people have imagined by cereal being carried out the nutrition transformation, to improve the science of diet.Wherein, regeneration rice production technology is a breakthrough of grain fortification aspect, makes the reinforcement of food nutrition element be solidified into possibility.The rice production technology of regenerating is moulding through extruding regeneration with rice meal, and its advantage is that the necessary nutrient of human body is added in the rice of extruding regeneration, the nutrition of balance the body equilibrium, and the shape of improvement rice.Natural plantation rice out if transportation and preserve improperly often can cause broken rice, makes product not good mutually, and price also decreases a lot.[0003] a kind of regeneration rice production equipment has appearred in prior art, for example " encyclopaedia 65-twin-screw production line, encyclopaedia 70-twin-screw production line ", its general main several parts that comprise: (1) mixer, (2) screw feeding machine, (3) twin-screw main frame, (4) vibrations cooler, (5) blower, (6) circulation electric oven, (7) elevator, (8) vibrations cooler, (9) high temperature puffing baking box, (10) blower, (11) circulation baking box, (12) cooler.The main configuration parameter of this equipment: general power 54kw, 60kw; Real wasted work rate 35kw, 40kw; Production capacity 120 ~ 150kg/h, 200 ~ 250kg/h.The regeneration rice production equipment of the prior art also exists some not enough significantly.For example, the rice form of producing is good not, has significant difference with mouthfeel, the composition of natural rice, the bad control of curing degree, and output is limited and energy consumption is larger.
in addition, the portion of being submitted to by application artificial " Korea Inst. of Food Development " is called " production method with synthetic rice of balanced nutritious and delicious taste " Chinese patent application (application number: 99103134.2 applyings date: 1999-03-25), a kind of synthetic rice's production method is disclosed, it is particularly related to a kind of handy method for producing with synthetic rice of balanced nutritious and palatability: by plant and/or animal class raw material are milled into powder, and powder is mixed with adhesive, be mold pressing rice with the mixture extrusion modling, then mold pressing rice is dry, polishing, produce the synthetic rice.According to the present invention, improved synthetic rice has advantages of palatability balanced in nutrition and aspect outward appearance, taste, mouthfeel, flavour, and available straightforward procedure production.
Also there is obvious defective in this technique, comprises that production capacity is limited, makes production capacity not meet the need of market, and the bad of product, is difficult to control the curing degree of product.For this reason, the present invention is intended to overcome the defective of prior art, include but not limited to above-mentioned these.
Summary of the invention
For the defective that overcomes prior art with cover the shortage, the present invention proposes a kind of restructuring rice production method, be used for batching is processed into restructuring meter, the method comprises:
Step 1: the abundant mix and blend of preparing burden comprises that utilizing the various components of agitating device in preparing burden fully to add water mixes and reach even distribution;
Step 2: precuring is processed, and comprises and utilizes steam that material is carried out precuring;
Step 3: material is carried out systematism process, be included in extrusion chamber and push, cut, to form new macromolecular structure form;
Step 4: utilize masterplate that material is carried out forming processes.
Wherein, also comprised before described step 1: the step of preparing batching; Wherein, described batching comprises: rice meal.Wherein, the method also can comprise step 5: with the restructuring Mi Jinhang pre-dried of output; Wherein, utilize the air of 65-75 degree centigrade to glue wet restructuring Mi Jinhang dry tack free, approximately 2 minutes predrying duration from the high temperature that described masterplate squeezes out.
Wherein the method also can comprise: step 6: process aforementioned restructuring Mi Jinhang after predrying is dry; Wherein, be included in drier, utilize temperature to be 70-75 degree centigrade and the humidity air for 35-45%, through the about drying of 40 minutes, the water content of restructuring rice is reduced to 12-13%.
Wherein the method also can comprise: step 7: the dried restructuring of aforesaid process Mi Jinhang homogeneous is processed, so that described restructuring rice water content is even; Wherein, comprise under the air seal environment that utilizes 45-55 degree centigrade, placed 20-30 minute.
Wherein the method also can comprise: step 8: with the aforesaid restructuring Mi Jinhang cooling processing of processing through homogeneous, it comprise the restructuring rice grain is placed in room temperature, and in the environment of<room temperature+5 ℃, and stop in 15 minutes, to avoid restructuring rice water content too low.
Wherein, in method of the present invention, described batching comprises 100% rice meal; Perhaps 99.25% rice meal and 0.75 monoglycceride.In addition, batching is ground into fine powder; Wherein, described fine powder 100% is crossed 60 mesh sieves, and 92% above 100 sieves of crossing.
According to embodiments of the invention, process by the precuring of described step 2, make material be in after treatment the temperature of 85-95 degree centigrade and the moisture damp condition of 30-35%; And material is about 3-4 minute this precuring step time of staying, with the curing degree that obtains being scheduled to.
According to embodiments of the invention, process for the systematism of described step 3, make material be in after treatment following condition: water content 33%-40%; Temperature is between 95-98 degree centigrade; Unit are pressure-bearing 17-25 kg/cm before mould wherein, temperature is no more than 100 degrees centigrade, and the mechanical energy consumption rate is about 15-20 kilowatt hour/ton; And time of staying 15-25 second.
According to embodiments of the invention, in the template forming processes of described step 4, wherein the moulding masterplate meets following formula: A/F=750 square millimeter/tph; With effective perforated area less than 45% of the gross area; Wherein, A is the total open area of moulding masterplate, and F is the total output of unit interval.Artificial restructuring rice grain go out that temperature is 95-98 degree centigrade after template.
On the other hand, the invention still further relates to the restructuring rice that utilizes said method to produce.This restructuring rice can have mouthfeel and the shape of high quality white rice.
Usefulness of the present invention, include but not limited to, undertaken replacing or transformation by the component of rice, improved the nutritional labeling as staple food, and can reduce as required the ratio of some ratio of component such as carbohydrate, make thus improved restructuring rice have the effect of dietotherapy.For example, restructuring rice can be required and customize for the diabetes patient.In addition, improved restructuring rice is moulded through shape, makes outward appearance cleaner and tidier, and impression also improves.
Description of drawings
With reference to embodiment and the described accompanying drawing of reference described in the mode of example in the following description, these and other aspect of the present invention will become apparent, and will be further illustrated, in described accompanying drawing:
Figure 1 shows that the flow chart according to restructuring rice production method of the present invention;
Figure 2 shows that the restructuring rice production equipment that can be used for implementing method of the present invention.
The specific embodiment
Referring to accompanying drawing, embodiments of the invention are further illustrated, elaborating design of the present invention and content, but listed design parameter and numerical value should not be construed as and has a mind to restriction to of the present invention.What specify is that method of the present invention can also be implemented with unexpected other equipment of apparatus shown, to obtain similar effect.
Utilize specific equipment to take Restruction rice, need at first to prepare to process raw material, it mainly comprises rice meal.Described raw material need grind to form fine powder, and particularly, described raw material should reach 100% and cross 60 mesh sieves, and 92% above 100 sieves of crossing.Wherein, batching can 100% be rice meal.These rice meals are mainly by cracking rice or assorted ground rice is broken forms.In addition, a small amount of monoglyceride can also can be added in rice meal, such as accounting for 0.75% of batching gross weight.The restructuring rice of mentioning in the present invention mainly refers to utilize rice as raw material, with its moulding one-tenth high quality white rice again, and can add a small amount of other compositions with the transformation mouthfeel.
Shown in accompanying drawing 2, be used for adopting method of the present invention to come the equipment 200 of Restruction rice, comprising: feed bin 201, be used for packing into material, described feed bin should make material enter equably in feeder so that geometric ratio is heavy; Feeder 202, its feed end connects the discharging opening of described feed bin, and its discharge end connects the charging aperture of pre-quality-adjusting device; Pre-quality-adjusting device 203 comprises cylinder, two shafts of being furnished with blade of inner installation; Main barrel 204 comprises the sleeve of being furnished with liner, and sleeve is processed with chuck, can water flowing cooling, also can lead to steam insulation, described main barrel inside is equipped with two main shafts, the draw ratio of this main shaft can be adjusted between 10:1 to 15:1, and preferred draw ratio is 13.5:1; Main drives structure 205 comprises a power shaft and two output shafts, and it reduces to the rotating speed of power shaft the rotating speed of output shaft in proportion, makes simultaneously two axle rotating Vortexes of output; The moulding masterplate is used for making after treatment the moulding Cheng Mizhuan of material or other required shapes.
As described in Figure 1, according to restructuring rice production method of the present invention, except above-mentioned preliminary step is namely prepared various batchings, also should comprise following processing step:
Step 101: fully stir various batchings, so that material fully mixes.Wherein, this step is completed in the pre-quality-adjusting device of the said equipment, and the shaft in pre-quality-adjusting device has a plurality of flabellums, can make material mix fully.In the process of mixing, in fact also add entry by water injection hole, water and material fully infiltrate.The ratio of the various components of preparing burden is different, and the water yield that adds also can be adjusted accordingly.
Step 102: precuring is processed, so that mixed material reaches certain curing degree.Wherein, this step is also completed in the pre-quality-adjusting device of the said equipment, in above-mentioned blend step, also adds the steam of temperature below 110 degree, and material is heated.Through the material that precuring is processed, temperature is in 85-95 degree centigrade, and moisture content is in 30-35%.In addition, described material stopped approximately 3-4 minute in pre-quality-adjusting device, so that material reaches predetermined curing degree, such as 10%.
Step 103: systematism is processed, and has similar physical arrangement and mouthfeel so that the material after processing has with natural high quality white rice.Wherein, this step is completed in the main barrel of listing equipment, and in this step, material is broken original long-chain molecule structure, and under pressure, is combined to form new molecular structure via two in main barrel main shaft extruding and cuttings in the same way.The stressed collar of round screw thread, square spiral, triangle spiral or the different length of different pitch is installed on the main shaft in main barrel, can by adjusting profile and the coiled arrangement of spiral, changes the input of mechanical energy thus.Through texturised material, become pasty state, have the moisture content of 33-40%, temperature is in 95-98 degree centigrade.Wherein, in main barrel, the longitudinal pressure gradient distributes, and particularly unit are pressure-bearing value is about the 17-25 kg/cm before masterplate.In the systematism processing procedure, the mechanical energy that needs is approximately 15-20 kilowatt hour/ton, and wherein most mechanical energy are used for the physical arrangement of change material, and the energy consumption that changes heat energy into is not higher than 30%.Wherein, material is about 15-25 about second through texturised required time.
Step 104: the template forming processes, so that the product of output has meter shape or other required shapes.Wherein, this step is completed in the moulding masterplate of aforementioned device.Wherein the moulding masterplate meets following formula: A/F=750 square millimeter/tph; With effective perforated area less than 45% of the gross area; Wherein, A is the total open area of moulding masterplate, and F is the total output of unit interval.The moisture content that has 33-40% after depanning, and temperature is in 95-98 degree centigrade.By template is designed, can be so that the restructuring rice of producing have the external shape of some high quality white rices, such as 5 constant virtues rice of long, small station rice etc.
Step 105: pre-dried, so that the product surface fast cooling of output and dry.Wherein, this step is completed in predrying device.Be in hot and humid state by moulding masterplate restructuring rice out, carry out dry tack free through the indoor appropriate air of 65-75 degree, about about 2 minutes, the surface of rice grain was reduced to 65-75 degree centigrade by 90 degrees centigrade, and its inner core still is in the condition of high temperature.
Through pre-dried, the rice grain that can prevent from recombinating is cracked.
Step 106: the dry processing, so that the restructuring rice of producing is fully dry.Wherein, this step is completed in drier.Drier can not be one with aforesaid equipment.Drier herein can be realized by general or drier special.In drier, through the restructuring rice grain of dry tack free, carried out drying about 40 minutes by the high humility of 70-75 degree centigrade (35-45%) air, can obtain the approximately overall moisture content of 12-13%.
Step 107: homogeneous is processed, so that the moisture content of restructuring rice grain is even.Wherein, this step is also completed in drier.This step ties up in drier and implements, and with the temperature of 45-55 degree centigrade, sealing was placed approximately 20-30 minute.
Step 108: cooling processing, so that the restructuring rice grain is cooled to room temperature.Wherein, this step is completed in cooler.This step it comprise the restructuring rice grain is placed in room temperature, and<environment of room temperature+5 ℃ in, and stop in 15 minutes, to avoid restructuring rice water content too low.Cooling step also can be save in some cases.
At last, the restructuring rice grain after predrying, dry, homogeneous, the step process such as cooling just can encapsulate and preserve.In addition, for ease of selling, method of the present invention can also comprise, to the step of artificial restructuring Mi Jinhang polishing and the step of carrying out classification, this comprises artificial restructuring Mi Jinhang polishing and can screen via vibratory sieve, with the not good restructuring rice grain of removal product phase.After classification, can also have the step of encapsulation.
The restructuring rice that the method according to this invention is produced has and the similar shape of natural rice and structure, and mouthfeel is also approximate, and can be so that nutrition is more reasonable and balanced.In addition, can also be for some speciality crowd such as poor iron patient provides a kind of staple food grain product or health food of well substituting.Such as, in the production process of restructuring rice, add trace element as iron, zinc etc.

Claims (10)

1. restructuring rice production method, be used for batching is processed into restructuring rice, and the method comprises:
Step 1: the abundant mix and blend of preparing burden comprises that utilizing the various components of agitating device in preparing burden fully to add water mixes and reach even distribution;
Step 2: precuring is processed, and comprises and utilizes steam that material is carried out precuring;
Step 3: material is carried out systematism process, be included in extrusion chamber and push, cut, to form new molecular morphosis;
Step 4: utilize masterplate that material is carried out forming processes;
Wherein, also comprised before described step 1: the step of preparing batching; Wherein, described batching comprises: rice meal.
2. the method for claim 1, be characterised in that, also comprises:
Step 5: with the restructuring Mi Jinhang pre-dried of output; Wherein, utilize the air of 65-75 degree centigrade to glue wet restructuring Mi Jinhang dry tack free, approximately 2 minutes predrying duration from the high temperature that described masterplate squeezes out.
3. method as claimed in claim 2, be characterised in that, also comprises:
Step 6: process aforementioned restructuring Mi Jinhang after predrying is dry; Wherein, be included in drier, utilize temperature to be 70-75 degree centigrade and the humidity air for 35-45%, be reduced to 12-13% through will the recombinate water content of rice of super-dry.
4. method as claimed in claim 3, be characterised in that, also comprises:
Step 7: the dried restructuring of aforesaid process Mi Jinhang homogeneous is processed, so that described restructuring rice water content is even; Wherein, comprise under the air seal environment that utilizes 45-55 degree centigrade, placed 20-30 minute.
5. as any described method in claim 1, be characterised in that, described batching is:
100% rice meal; Perhaps
99.25% rice meal and 0.75 monoglycceride.
6. method as claimed in claim 5, be characterised in that, the various components in described batching are ground into fine powder; Wherein, described fine powder 100% is crossed 60 mesh sieves, and 92% above 100 sieves of crossing.
7. the method for claim 1, be characterised in that, processes by the precuring of described step 2, makes material be in after treatment the temperature of 85-95 degree centigrade and the moisture damp condition of 30-35%; And material is about 3-4 minute this precuring step time of staying, with the curing degree that obtains being scheduled to.
8. the method for claim 1, be characterised in that, processes for the systematism of described step 3, makes material be in after treatment following condition:
Water content 33%-40%;
Temperature is between 95-98 degree centigrade;
Wherein, before mould, the unit are pressure-bearing is about the 17-25 kg/cm, and the mechanical energy consumption rate is about 15-20 kilowatt hour/ton; And the time of staying is about 15-25 second.
9. the method for claim 1, be characterised in that, in the masterplate forming processes of described step 4, wherein the moulding masterplate meets following formula:
A/F=750 square millimeter/tph; With
Effectively perforated area is less than 45% of the gross area; Wherein, A is the total open area of moulding masterplate, and F is the total output of unit interval.
10. restructuring rice, its raw material system utilizes through rice meal after pulverizing, and is made via the described method of any one in claim 1-9.
CN2013100720116A 2013-01-30 2013-03-07 Recombinant rice and its production method Pending CN103168999A (en)

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CN104431724A (en) * 2014-12-10 2015-03-25 贵州森泰灵宝实业股份有限公司 Poria cocos regenerated rice and preparation method thereof
CN106923152A (en) * 2015-12-30 2017-07-07 王洪海 A kind of rice restructuring rice and its production method containing panaxoside
CN108740781A (en) * 2018-06-06 2018-11-06 沈阳师范大学 A kind of potato nutritional recombination meter Pei Fang and preparation method thereof
CN109007600A (en) * 2018-07-24 2018-12-18 中国农业大学 A kind of preparation method of high rehydration type recombination rice
CN109170590A (en) * 2018-10-09 2019-01-11 肖志刚 A kind of preparation method of rinsing-free coarse cereals instant nutrient rice and the production method of instant rice
CN116114884A (en) * 2023-03-13 2023-05-16 山东真诺智能设备有限公司 Production process of recombinant rice containing probiotics

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN104431724A (en) * 2014-12-10 2015-03-25 贵州森泰灵宝实业股份有限公司 Poria cocos regenerated rice and preparation method thereof
CN106923152A (en) * 2015-12-30 2017-07-07 王洪海 A kind of rice restructuring rice and its production method containing panaxoside
CN108740781A (en) * 2018-06-06 2018-11-06 沈阳师范大学 A kind of potato nutritional recombination meter Pei Fang and preparation method thereof
CN109007600A (en) * 2018-07-24 2018-12-18 中国农业大学 A kind of preparation method of high rehydration type recombination rice
CN109007600B (en) * 2018-07-24 2021-12-03 中国农业大学 Preparation method of high-rehydration recombinant rice
CN109170590A (en) * 2018-10-09 2019-01-11 肖志刚 A kind of preparation method of rinsing-free coarse cereals instant nutrient rice and the production method of instant rice
CN116114884A (en) * 2023-03-13 2023-05-16 山东真诺智能设备有限公司 Production process of recombinant rice containing probiotics

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