CN103146299A - Wet bonding resistant alcohol soluble self-bonded paint and preparation method thereof - Google Patents
Wet bonding resistant alcohol soluble self-bonded paint and preparation method thereof Download PDFInfo
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- CN103146299A CN103146299A CN2013101093206A CN201310109320A CN103146299A CN 103146299 A CN103146299 A CN 103146299A CN 2013101093206 A CN2013101093206 A CN 2013101093206A CN 201310109320 A CN201310109320 A CN 201310109320A CN 103146299 A CN103146299 A CN 103146299A
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Abstract
The invention discloses a wet bonding resistant alcohol soluble self-bonded paint and a preparation method thereof. According to the preparation method, p-cresol, dimethylbenzene and butanol are taken as a mixed solvent, ES-08, IC alcohol-soluble nylon and epoxy resin are taken as the main raw materials, and a lubricant is taken as an addition agent. The alcohol-soluble nylon is added into equipment and is dissolved by the mixed solvent into an intermediate semi-finished product, and the epoxy resin and a certain proportion of lubricant are added for modification and reaction so as to obtain the product. As the epoxy resin with high molecular weight, high softening point and good humidity resistance is taken as the cooperative modified resin of the alcohol-soluble nylon, and a proper proportion of a lubricant and the mixed solvent with gradually steady evaporation property are added for cooperation, so that the wet bonding resistance of the enameled wire self-bonded paint is greatly improved; the prepared product has good homogeneity and storage stability; and chemical components of low chemical activity are adopted for cooperation, so that the production requirement of the product in production process is lowered, and the property of the product is more stable.
Description
Technical field
The present invention relates to a kind of enameled wire self-adhesion paint and preparation method thereof, particularly a kind of possess sticking pure soluble self-adhering paint of moisture-resistant and preparation method thereof.
Background technology
Alcohol soluble self-adhering paint is a kind of self-adhesion paint that has the call in the self-binding enamel wire paint, owing to possessing lower alcohols (ethanol, methyl alcohol) dissolving adhesion characteristic, improve the working (machining) efficiency of coil, be widely used in the manufacturing that electroacoustic coil, magnetic card coil, telefault, special purpose micromotor coil etc. have the special electronic wire of (nothing) skeleton.
Usually adopt the nylon (PA) of pure dissolubility as the main film forming material of such self-adhesion paint, then coordinate with resol as the modified resin sintetics.In actual applications, because the molten nylon of alcohol has water absorbability and low-crystalline (hardness is lower), often cause when producing fine dimension wire (≤Φ 0.10mm) at room temperature sticking line (sticking axle), therefore finished wire rod must adopt (≤25 ℃ of harsh conditions of storage, air conditioner dehumidification) store, cause finished wire rod often to glue axle and scrap, quality is very unstable; The high chemically reactive of resol causes that the production technique of product is very narrow, and enameled wire finished product storage period is short.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides a kind of pure soluble self-adhering paint that can satisfy the production of wirerods requirement, have the sticking function of moisture-resistant.
The present invention also provide a kind of should the alcohol soluble self-adhering preparation method of paint.
Technical scheme: for solving the problems of the technologies described above, the pure soluble self-adhering paint that a kind of moisture-resistant provided by the invention is sticking, moiety is as follows by weight: 35~44 parts of M-and P-cresols, 35~48 parts, 5~9 parts butanols of dimethylbenzene, 4.4~4.9 parts of molten nylon of ES-08 alcohol, 4.4~4.9 parts of molten nylon of IC alcohol, 1.2~1.8 part of 607 epoxy resin, 1.2~1.8 part of 604 epoxy resin, 0.12~0.15 part of lubrication prescription.
Preferably, described lubrication prescription adopts amine hydroxybenzene.
pure soluble self-adhering paint with the sticking function of moisture-resistant provided by the invention, its step comprises as follows: (1) by weight, take 35~44 parts of M-and P-cresols, 35~48 parts of dimethylbenzene, 5~9 parts, butanols, mix in the reactor of input with agitator, be heated to 45~50 ℃, add 4.4~4.9 parts of molten nylon of ES-08 alcohol, the molten nylon of ES-08 alcohol is attained prestige matrix material company limited by Shanghai and is buied, 4.4~4.9 parts of molten nylon of IC alcohol, the molten nylon of IC alcohol is buied by BASF stock company, stir and be heated to 90~100 ℃, insulation 2.5~3h, until the ES-08 molten nylon of alcohol and the molten nylon of IC alcohol dissolve fully, then be cooled to 50~60 ℃, generate work in-process A,
(2) with 1.2~1.8 part of 607 epoxy resin, 1.2~1.8 part of 604 epoxy resin, put into respectively in the reactor of above-mentioned work in-process A and stir, be incubated 2~3h until 607 epoxy resin and the dissolving of 604 epoxy resin mix at 50~60 ℃ of temperature, generate work in-process B, adopt 607 epoxy resin and 604 epoxy resin of high molecular in this step, because these two kinds of resins are low oxirane value resins, therefore can effectively improve the wet viscosity of finished product, in process of production the conditions permit of producing there is simultaneously the rangeability of certain limit, reduced the requirement to working condition, increased the yield rate of producing.
(3) work in-process B is cooled to 40~45 ℃, adds 0.12~0.15 part of lubrication prescription, and at this temperature insulated and stirred 1~1.5h;
(4) finished product by step (3) preparation adopts 〉=250 purpose filtering nets, makes after filtration product.
Beneficial effect: the present invention is due to the cooperation modified resin of the epoxy resin that has adopted high molecular, high softening-point, good moisture resistance as the molten nylon of alcohol, add the lubrication prescription of proper ratio and have the progressively steadily mixed solvent of evaporation cooperation, greatly improved the sticking characteristic of moisture-resistant of enameled wire self-adhesion paint; Have good intermiscibility between the each component of selecting simultaneously, in conjunction with process matched therewith, make the finished product that makes have good homogeneous and stability in storage; Adopted the lower chemical composition of chemically reactive to coordinate in formula, reduced product in process of production to the requirement of working condition, made simultaneously the performance of product more stable.After testing, the self-adhesion paint that makes according to the inventive method reaches following performance perameter index:
A, outward appearance: as clear as crystal, machinery-free impurity homogeneous liquid;
B, viscosity: 50 ± 10 seconds (T-4 cup/30 ℃);
C, solids content: 12 ± 1%(180 ℃/1g/1h).
The enameled wire moisture-resistant viscosity energy that adopts the present invention to make is good, and use and memory cycle are long, can reduce transportation and carrying cost simultaneously.
Embodiment
Below in conjunction with embodiment, the present invention is further described.
Embodiment 1:
The pure soluble self-adhering paint that a kind of moisture-resistant is sticking, moiety is as follows by weight: 35 parts of M-and P-cresols, 48 parts, 5 parts butanols of dimethylbenzene, 4.9 parts of molten nylon of ES-08 alcohol, 4.9 parts of molten nylon of IC alcohol, 1.2 part of 607 epoxy resin, 1.2 part of 604 epoxy resin, 0.12 part of amine hydroxybenzene.
The preparation method of the pure soluble self-adhering paint that described moisture-resistant is sticking, its step comprises as follows:
(1) by weight, with 35 parts of M-and P-cresols, 48 parts of dimethylbenzene, 5 parts of butanols add in reactor with agitator and mix, and unlatching is heated to 45~50 ℃, progressively add 4.9 parts of molten nylon of ES-08 alcohol, 4.9 parts of molten nylon of IC alcohol stir simultaneously and are warmed up to 90~100 ℃, insulation 2.5h, until then the ES-08 molten nylon of alcohol and the molten nylon CL of IC alcohol are cooled to 50~60 ℃, generate work in-process A;
(2) with 1.2 part of 607 epoxy resin, 1.2 part 604 epoxy resin are progressively put into respectively in the reactor of above-mentioned work in-process A material, fully stir, insulation 2h at 50~60 ℃ of temperature is until 607 epoxy resin and 04 epoxy resin is molten mixes are produced work in-process B;
(3) work in-process B is cooled to 40~45 ℃ of left and right, adds 0.12 part of amine hydroxybenzene, and at this temperature insulated and stirred 1h;
(4) obtain finished product with 〉=250 mesh filter screens filtrations.
Embodiment 2:
The pure soluble self-adhering paint that a kind of moisture-resistant is sticking, moiety is as follows by weight: 39 parts of M-and P-cresols, 41 parts, 7 parts butanols of dimethylbenzene, 4.6 parts of molten nylon of ES-08 alcohol, 4.6 parts of molten nylon of IC alcohol, 1.5 part of 607 epoxy resin, 1.5 part of 604 epoxy resin, 0.13 part of amine hydroxybenzene.
The preparation method of the pure soluble self-adhering paint that described moisture-resistant is sticking, its step comprises as follows:
(1) by weight, with 39 parts of M-and P-cresols, 41 parts of dimethylbenzene, 7 parts of butanols add in reactor with agitator and mix, and unlatching is heated to 45~50 ℃, progressively add 4.6 parts of molten nylon of ES-08 alcohol, 4.6 parts of molten nylon of IC alcohol stir simultaneously and are warmed up to 90~100 ℃, insulation 3h, until the ES-08 molten nylon of alcohol and the molten nylon of IC alcohol dissolve fully, then be cooled to 50~60 ℃, produce work in-process A;
(2) with 1.5 part of 607 epoxy resin, 1.5 part 604 epoxy resin are progressively put into respectively in the reactor of above-mentioned work in-process A material, fully stir, insulation 3h at 50~60 ℃ of temperature produces work in-process B until 607 epoxy resin and the dissolving of 604 epoxy resin mix;
(3) work in-process B is cooled to 40~45 ℃ of left and right, adds 0.13 part of amine hydroxybenzene, and at this temperature insulated and stirred 1.5h;
(4) obtain finished product with 〉=250 mesh filter screens filtrations.
Embodiment 3:
The pure soluble self-adhering paint that a kind of moisture-resistant is sticking, moiety is as follows by weight: 44 parts of M-and P-cresols, 35 parts, 9 parts butanols of dimethylbenzene, 4.4 parts of molten nylon of ES-08 alcohol, 4.4 parts of molten nylon of IC alcohol, 1.8 part of 607 epoxy resin, 1.8 part of 604 epoxy resin, 0.15 part of amine hydroxybenzene.
The preparation method of the pure soluble self-adhering paint that described moisture-resistant is sticking, its step comprises as follows:
(1) by weight, with 44 parts of M-and P-cresols, 35 parts of dimethylbenzene, 9 parts of butanols add in reactor with agitator and mix, and unlatching is heated to 45~50 ℃, progressively add 4.4 parts of molten nylon of ES-08 alcohol, 4.4 parts of molten nylon of IC alcohol stir simultaneously and are warmed up to 90~100 ℃, insulation 3h, until the ES-08 molten nylon of alcohol and the molten nylon of IC alcohol dissolve fully, then be cooled to 50~60 ℃, produce work in-process A;
(2) with 1.8 part of 607 epoxy resin, 1.8 part 604 epoxy resin are progressively put into respectively in the reactor of above-mentioned work in-process A material, fully stir, insulation 3h at 50~60 ℃ of temperature produces work in-process B until 607 epoxy resin and the dissolving of 604 epoxy resin mix;
(3) work in-process B is cooled to 40~45 ℃ of left and right, adds 0.15 part of amine hydroxybenzene, and at this temperature insulated and stirred 1.5h;
(4) obtain finished product with 〉=250 mesh filter screens filtrations.
Comparative Examples 1:
(1) by weight, with 44 parts of M-and P-cresols, 35 parts of dimethylbenzene add in the reactor with agitator to mix, and unlatching is heated to 45~50 ℃, progressively add 8.8 parts of molten nylon of IC alcohol, stir simultaneously and be warmed up to 90~100 ℃, insulation 2.5~3h is until the molten nylon of IC alcohol dissolves fully, then be cooled to 50~60 ℃, produce work in-process A;
(2) with 1.6 part of 601 epoxy resin, 1.6 part 284 resins (butylated phenolic resin) are progressively put into respectively in the reactor of above-mentioned work in-process A material, fully stir, be incubated 2~3h until dissolving mixes at 50~60 ℃ of temperature, produce work in-process B;
(3) work in-process B is cooled to 40~45 ℃ of left and right, adds 0.15 part of amine hydroxybenzene, and at this temperature insulated and stirred 1.5h;
(4) obtain finished product with 〉=250 mesh filter screens filtrations.
Adopt the self-adhesion paint that above method makes to see Table 1 through the indication of enameled wire test performance.
Table 1
As shown in Table 1, adopt the self-adhesion paint that the present invention makes to efficiently solve the problem of sticking axle through enameled wire, the sticking effect of moisture-resistant is remarkable.
The above is only the preferred embodiment of the present invention; be noted that for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (4)
1. the sticking pure soluble self-adhering of moisture-resistant paints, and it is characterized in that: moiety is as follows by weight: 35~44 parts of M-and P-cresols, 35~48 parts, 5~9 parts butanols of dimethylbenzene, 4.4~4.9 parts of molten nylon of ES-08 alcohol, 4.4~4.9 parts of molten nylon of IC alcohol, 1.2~1.8 part of 607 epoxy resin, 1.2~1.8 part of 604 epoxy resin, 0.12~0.15 part of lubrication prescription.
2. the sticking pure soluble self-adhering of a kind of moisture-resistant according to claim 1 paints, and it is characterized in that: described lubrication prescription is amine hydroxybenzene.
3. the preparation method of the sticking pure soluble self-adhering paint of the described moisture-resistant of claim 1, it is characterized in that: its step is as follows:
(1) by weight, take 35~44 parts of M-and P-cresols, 35~48 parts of dimethylbenzene, 5~9 parts, butanols, mix in the reactor of input with agitator, be heated to 45~50 ℃, add 4.4~4.9 parts of molten nylon of ES-08 alcohol, 4.4~4.9 parts of molten nylon of IC alcohol, stir and be heated to 90~100 ℃, insulation 2.5~3h is until the ES-08 molten nylon of alcohol and the molten nylon of IC alcohol dissolve fully, then be cooled to 50~60 ℃, generate work in-process A;
(2) with 1.2~1.8 part of 607 epoxy resin, 1.2~1.8 part of 604 epoxy resin, put into respectively in the reactor of above-mentioned work in-process A and stir, be incubated 2~3h until 607 epoxy resin and the dissolving of 604 epoxy resin mix at 50~60 ℃ of temperature, generate work in-process B;
(3) work in-process B is cooled to 40~45 ℃, adds 0.12~0.15 part of lubrication prescription, and at this temperature insulated and stirred 1~1.5h;
(4) finished product with step (3) preparation adopts 〉=250 purpose filtering nets, makes after filtration product.
4. the preparation method of the sticking pure soluble self-adhering paint of moisture-resistant according to claim 3, it is characterized in that: the lubrication prescription described in step (3) is amine hydroxybenzene.
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CN103694873A (en) * | 2013-11-27 | 2014-04-02 | 王传福 | Alcohol soluble self-adhesive wire enamel with heat resistant index of 155 DEG C (grade F) and preparation method thereof |
CN103694847A (en) * | 2013-12-04 | 2014-04-02 | 铜陵三佳变压器有限责任公司 | Wire enamel for copper-clad aluminum for transformer and preparation method thereof |
CN103725191A (en) * | 2013-11-25 | 2014-04-16 | 铜陵天河特种电磁线有限公司 | Wire enamel with high temperature classification and preparation method |
CN103725153A (en) * | 2013-11-25 | 2014-04-16 | 铜陵天河特种电磁线有限公司 | Epoxy self-bonding paint with cooling function and preparation method of epoxy self-bonding paint |
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