CN103143933B - Big-and-middle-sized automobile air-conditioning flexible production streamline - Google Patents
Big-and-middle-sized automobile air-conditioning flexible production streamline Download PDFInfo
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- CN103143933B CN103143933B CN201310088683.6A CN201310088683A CN103143933B CN 103143933 B CN103143933 B CN 103143933B CN 201310088683 A CN201310088683 A CN 201310088683A CN 103143933 B CN103143933 B CN 103143933B
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Abstract
Big-and-middle-sized automobile air-conditioning flexible production streamline of the present invention, contains no-power drum workbench, lifting platform, rotating cylinder transitional operation platform and rebound；Can be according to Site Design into through-type or Curved production line, the no-power drum workbench and rotation transition roller workbench of respective numbers are set further according to specific production process, each roller workbench represents a process, one piece of rebound is set on each roller workbench, carrying big-and-middle-sized automobile air supply rate by rebound, process is assembled one by one, and circulation assembling procedure at lifting platform is basically completed.The positive effect of the present invention is：Production process is clear and definite, and part is moving motionless, reduces the labor intensity of worker, reduces the input of relevant device and frock；Device therefor is adapted to pipelining, improves production efficiency, and the uniformity of different product is preferable, adapts to the production of the big-and-middle-sized automobile air-conditioning of multi-varieties and small-batch.
Description
Technical field
The present invention relates to air conditioning for automobiles manufacture and assembly technical field, is a kind of big-and-middle-sized automobile air-conditioning specifically
Flexible production streamline, the manufacture and assembling of the automobile air conditioning system product that is particularly suitable for use in.
Background technology
With the development of auto industry, the use of car air-conditioner has been very universal.At present, it is basic to be not only car
Air conditioning for automobiles is assembled with, mini-bus and bus are also generally assembled with air conditioning for automobiles.Therefore, car air-conditioner production is also vapour at present
One key fitment field of turner industry.
But car air-conditioner is produced at present, and the especially air-conditioning of big-and-middle-sized automobile, its evaporator used, condenser master
To be made up of housing, movement, blower fan, wire harness and insulation material, due to air-conditioning main part and the big heavy weight of key fitment volume not
Easily move, and the often production scale of multi-varieties and small-batch, therefore, the mode of production that current many enterprises use is ground
The stand formula mode of production, i.e. more people are worked in Same Site, and product is not shifted, and operating personnel is assembled around product.Thisly
The labor intensity of stand formula mode of production worker is big, the time length of invalid carrying, low production efficiency, and due to the mode of production
Process is indefinite, and neglected loading or misloading easily occurs, causes quality unstable, the uniformity of product is poor.
The content of the invention
The invention aims to solve the above problems, there is provided a kind of soft production line of big-and-middle-sized automobile air-conditioning, its work
Sequence is clear and definite, and equipment is adapted to pipelining, can reduce the labor intensity of producers, improves production efficiency and product quality is steady
It is fixed, adapt to the production of multi-varieties and small-batch big-and-middle-sized automobile air-conditioning.
To realize above-mentioned purpose, present invention employs following technical proposals.
A kind of big-and-middle-sized automobile air-conditioning flexible production streamline, it is characterized in that, contain no-power drum workbench, lifting platform
And rebound, the no-power drum workbench includes the left and right support set above base and base, in the left and right support
On be socketed with no-power drum；The lifting platform includes lifting support, is arranged on the first lifting electricity at both ends above lifting support
Machine and the second lifting motor, the driving-chain being connected with first lifting motor and the second lifting motor, it is arranged on lifting support
It is upper and with being driven the workbench and switch board of chain link；The rebound include the frame-shaped construction being welded into by metal side tube and
The PVC plastic flitch being covered on frame-shaped construction；The no-power drum workbench of respective numbers is set to form according to production process
One production line, i.e. each no-power drum workbench represents a process, and one is set in the terminal of production line
Lifting platform, sets one piece of rebound on each no-power drum workbench, and the rebound can work in each no-power drum
Slided on platform, big-and-middle-sized automobile air supply rate is placed on the rebound and is installed.
Further, a rotation is set in the corner for the production line being made up of several no-power drum workbench
Transition roller workbench, the production line is set to be arranged to " L " shape or " u "-shaped, to tackle the limitation in place.
Further, the head that the rotation transition roller workbench includes base, base top is set, the head top
Left and right support is provided with by lower shaft, no-power drum is socketed with the left and right support, the no-power drum passes through it
The short axle at both ends is socketed on the left and right support, short axle is fixed on the support of left and right with nut, the no-power drum energy
Rolled on the support of left and right；The left and right support can be rotated by lower shaft and head on the base.
Further, the no-power drum of the no-power drum workbench is socketed in the left and right by the short axle at its both ends
On support, short axle is fixed on the support of left and right with nut, the no-power drum can roll on the support of left and right.
A kind of big-and-middle-sized automobile air-conditioning flexible production streamline, it is characterized in that, contain no-power drum workbench, lifting
Platform, rotation transition roller workbench and rebound, the no-power drum workbench include the left side set above base and base
Right support, no-power drum is socketed with the left and right support；The lifting platform includes lifting support, is arranged on lifting support
First lifting motor and the second lifting motor at top both ends, the biography being connected with first lifting motor and the second lifting motor
Dynamic chain, it is arranged on lifting support and with being driven the workbench and switch board of chain link；The rotation transition roller workbench
Including the head set above base, base, left and right support is provided with by lower shaft above the head, in the left and right support
On be socketed with no-power drum, the no-power drum is socketed on the left and right support by the short axle at its both ends, uses nut
Short axle is fixed on the support of left and right, the no-power drum can roll on the support of left and right, and the left and right support passes through lower shaft
It can be rotated with head on the base；The rebound includes the frame-shaped construction being welded into by metal side tube and is covered in frame shape
PVC plastic flitch in structure；Corresponding no-power drum workbench and rotation transition roller workbench are set according to production process
To form a production line, i.e. each no-power drum workbench and rotation transition roller workbench represent a work
Sequence, one lifting platform is set in the terminal of production line, in each no-power drum workbench and rotation transition roller
One piece of rebound is set on workbench, and the rebound can be slided in each roller workbench, placed on the rebound
Big-and-middle-sized automobile air supply rate is installed.
The good effect of big-and-middle-sized automobile air-conditioning flexible production streamline of the present invention is：
（1）Production process is clear and definite, and product is moving motionless, reduces the labor intensity of producers, reduces relevant device
With the input of frock.
（2）Device therefor is adapted to pipelining, improves production efficiency, and product quality is stable, and the one of different product
Cause property is preferable, adapts to the production of the big-and-middle-sized automobile air-conditioning of multi-varieties and small-batch.
（3）The present invention has significant progress relative to the stall with goods spread out on the ground for sale formula mode of production of big-and-middle-sized automobile air-conditioning.
Brief description of the drawings
Fig. 1 is the schematic diagram of big-and-middle-sized automobile air-conditioning flexible production streamline of the present invention.
Fig. 2 is the structural representation of no-power drum workbench.
Fig. 3 is the structural representation of lifting platform.
Fig. 4 is the structural representation for rotating transition roller workbench.
Fig. 5 is the structural representation of rebound.
Label in figure is respectively：
1st, no-power drum workbench；101st, base；102nd, left and right support；
103rd, no-power drum；104th, short axle；105th, nut；
2nd, lifting platform；201st, lifting support；202nd, the first lifting motor；
203rd, the second lifting motor；204th, driving-chain；205th, workbench；206th, switch board；
3rd, transition roller workbench is rotated；301st, base；302nd, left and right support；303rd, lower shaft；
304th, head；305th, no-power drum；306th, short axle；307th, nut；
4th, rebound；401st, frame-shaped construction；402nd, PVC plastic flitch；
5th, big-and-middle-sized automobile air supply rate.
Embodiment
The specific embodiment party of big-and-middle-sized automobile air-conditioning flexible production streamline of the present invention is further illustrated below in conjunction with accompanying drawing
Formula, there is provided 3 embodiments, it should be noted that the implementation of the present invention is not limited to following embodiment.
Embodiment 1
Referring to accompanying drawing 1.A kind of big-and-middle-sized automobile air-conditioning flexible production streamline, in the case of unrestricted in place, root
Corresponding no-power drum workbench 1 is set to form a production line according to the needs of production process, i.e. each unpowered
Roller workbench 1 represents a process, a lifting platform 2 is set in the terminal of production line, in each no-power drum work
Make to set one piece of rebound 4 on platform 1, the rebound 4 can slide in each no-power drum workbench 1, on the rebound 4
Big-and-middle-sized automobile air supply rate 5 is placed to be installed.
Specifically structure setting is：
Referring to accompanying drawing 2.The no-power drum workbench 1 includes using hardware（Or cast iron）The base 101 made,
The left and right support 102 of the metal structure set above base 101, no-power drum is socketed on the left and right support 102
103.The no-power drum 103 is socketed on the left and right support 102 by the short axle 104 at its both ends, then will with nut 105
Short axle 104 is fixed on left and right support 102, and the no-power drum 103 can roll on left and right support 102.
Referring to accompanying drawing 3.The lifting platform 2 includes hardware（Or cast iron）The lifting support 201 made, it is arranged on liter
First lifting motor 202 and the second lifting motor 203 at the top both ends of descending branch frame 201, with first lifting motor 202 and the
The driving-chain 204 of two lifting motors 203 connection, the workbench 205 for being arranged on lifting support 201 and being connected with driving-chain 204
And switch board 206；Operator controls the first lifting motor 202, the second lifting motor 203 and driving-chain by switch board 206
204, the workbench 205 is risen or is declined.
Referring to accompanying drawing 5.The rebound 4 includes the frame-shaped construction 401 being welded into by metal side tube and is covered in frame shape knot
PVC plastic flitch 402 on structure 401；The rebound 4 can slide in each no-power drum workbench 1, therefore, the rebound 4
Really one block of carrier, carry big-and-middle-sized automobile air supply rate 5 and slided on each no-power drum workbench 1, carry out each structure
The installation of part.
Embodiment 2
Referring to accompanying drawing 1.A kind of big-and-middle-sized automobile air-conditioning flexible production streamline, in the case of restricted in place, according to
The needs of production process set corresponding no-power drum workbench 1 and rotation transition roller workbench 3 to form a production
Streamline, i.e. meet corner setting one to rotate through in the production line being made up of several no-power drum workbench 1
Roller workbench 3 is crossed, the production line is arranged to " L " shape or " u "-shaped, to tackle the limitation in place.Each nothing is dynamic
Power roller workbench 1 and rotation transition roller workbench 3 represent a process, and a lifting is set in the terminal of production line
Platform 2, one piece of rebound 4, the rebound 4 are set on each no-power drum workbench 1 and rotation transition roller workbench 3
It can be slided in each no-power drum workbench 1 and rotation transition roller workbench 3, big-and-middle-sized vapour is placed on the rebound 4
Car air supply rate 5 is installed.
The no-power drum workbench 1, the structure of the lifting platform 2 and the rebound 4 described in embodiment 1（Ginseng
See accompanying drawing 2,3,5）.
Referring to accompanying drawing 4.The rotation transition roller workbench 3 includes using hardware（Or cast iron）The base made
301st, the head 304 that the top of base 301 is set, the top of head 304 are provided with the left and right branch of metal structure by lower shaft 303
Frame 302, no-power drum 305 is socketed with the left and right support 302；The no-power drum 305 passes through the short of its both ends
Axle 306 is socketed on the left and right support 302, then short axle 306 is fixed on left and right support 302 with nut 307, and the nothing is moved
Power roller 305 can roll on left and right support 302（Superstructure of this structure similar to no-power drum workbench 1）.The rotation
Turn over and cross the difference of roller workbench 3 and no-power drum workbench 1 and be：The left and right branch of the rotation transition roller workbench 3
Frame 302 can be rotated by lower shaft 303 and head 304 on the base 301.So, production line can just turn here
It is curved, " L " shape or " u "-shaped production line can be formed.
Embodiment 3
A kind of big-and-middle-sized automobile air-conditioning flexible production streamline, corresponding unpowered rolling is set according to the needs of production process
Cylinder workbench 1 and rotation transition roller workbench 3 are to form one production line, i.e. in the process setting that need not be rotated
No-power drum workbench 1, rotation transition roller workbench 3, each no-power drum work are set in the process for needing to rotate
Platform 1 and rotation transition roller workbench 3 all represent a process；One lifting platform 2 is set in the terminal of production line, in institute
State and one piece of rebound 4 is set on each no-power drum workbench 1 and rotation transition roller workbench 3, the rebound 4 can be
Slided on each no-power drum workbench 1 and rotation transition roller workbench 3, big-and-middle-sized automobile is placed on the rebound 4
Air supply rate 5 is installed.
The no-power drum workbench 1, the structure of the lifting platform 2 and the rebound 4 described in embodiment 1（Ginseng
See accompanying drawing 2,3,5）.
Rotation transition 3 structure described in embodiment 2 of roller workbench（Referring to accompanying drawing 4）.
The setting of big-and-middle-sized automobile air-conditioning flexible production streamline of the present invention and the method for operation are：
（1）Can be according to Site Design into through-type or Curved production line, being provided such as embodiment 1 and embodiment 2
Scheme.
（2）No-power drum workbench 1 and the rotation transition of respective combination can be set according to the requirement of specific production process
Roller workbench 3, each no-power drum workbench 1 and rotation transition roller workbench 3 represent a process, so, group
Big-and-middle-sized automobile air supply rate 5 in dress is constantly mobile, enters roller work below one by one by roller workbench above
Make platform, until completing to assemble.And the position of each operator is positioning, each operator need to only complete oneself in-process
Thing.
（3）By the use of rebound 4 as carrier, group is carried out with carrying the process of process one of big-and-middle-sized automobile air supply rate 5 one
Dress, so both process is clear and definite, can reduce the input of other equipment and frock again.
（4）To at the lifting platform 2, the assembling procedure of big-and-middle-sized automobile air-conditioning is just basically completed manufacturing process's circulation.
It the foregoing is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, on the premise of the inventive method is not departed from, some improvements and modifications can also be made, these improvements and modifications also should
This is considered as protection scope of the present invention.
Claims (1)
1. a kind of big-and-middle-sized automobile air-conditioning flexible production streamline, contains no-power drum workbench（1）, lifting platform（2）, rotation
Transition roller workbench（3）And rebound（4）, the no-power drum workbench（1）Including base（101）And base（101）
The left and right support that top is set（102）, in the left and right support（102）On be socketed with no-power drum（103）；Its feature exists
In the lifting platform（2）Including lifting support（201）, be arranged on lifting support（201）First lifting motor at top both ends
（202）With the second lifting motor（203）And first lifting motor（202）With the second lifting motor（203）The transmission of connection
Chain（204）, be arranged on lifting support（201）Upper and and driving-chain（204）The workbench of connection（205）And switch board（206）；
The rotation transition roller workbench（3）Including base（301）, base（301）The head that top is set（304）, the head
（304）Top passes through lower shaft（303）It is provided with left and right support（302）, in the left and right support（302）On be socketed with unpowered rolling
Cylinder（305）, the no-power drum（305）Pass through the short axle at its both ends（306）It is socketed in the left and right support（302）On, use
Nut（307）By short axle（306）It is fixed on left and right support（302）On, the no-power drum（305）Can be in left and right support
（302）Upper rolling, the left and right support（302）Pass through lower shaft（303）And head（304）Can be in the base（301）Upper rotation；
The rebound（4）Including the frame-shaped construction being welded into by metal side tube（401）Be covered in frame-shaped construction（401）On PVC
Plastic plate（402）；Corresponding no-power drum workbench is set according to production process（1）With rotation transition roller workbench（3）
To form a production line, i.e. each no-power drum workbench（1）With rotation transition roller workbench（3）All represent
One process, one lifting platform is set in the terminal of production line（2）, in each no-power drum workbench（1）With
Rotate transition roller workbench（3）One piece of rebound of upper setting（4）, the rebound（4）It can be slided in each roller workbench
It is dynamic, in the rebound（4）Upper placement big-and-middle-sized automobile air supply rate（5）Installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310088683.6A CN103143933B (en) | 2013-03-20 | 2013-03-20 | Big-and-middle-sized automobile air-conditioning flexible production streamline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310088683.6A CN103143933B (en) | 2013-03-20 | 2013-03-20 | Big-and-middle-sized automobile air-conditioning flexible production streamline |
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| Publication Number | Publication Date |
|---|---|
| CN103143933A CN103143933A (en) | 2013-06-12 |
| CN103143933B true CN103143933B (en) | 2018-02-06 |
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| CN201310088683.6A Active CN103143933B (en) | 2013-03-20 | 2013-03-20 | Big-and-middle-sized automobile air-conditioning flexible production streamline |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598692A (en) * | 2016-03-08 | 2016-05-25 | 安徽天宇磁业有限公司 | Magnetic component assembly production line |
| CN111975349B (en) * | 2020-08-03 | 2022-08-26 | 安徽辰宇机械科技有限公司 | Grain drying machine and pre-loading method and packaging method thereof |
| CN114770137B (en) * | 2022-04-27 | 2023-11-17 | 中国电子科技集团公司第二十八研究所 | Modularized reorganizable flexible assembly pulsating line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2323068A (en) * | 1997-03-10 | 1998-09-16 | Moran Colin Christopher | Transfer of loads between work stations |
| CN101020537A (en) * | 2006-02-14 | 2007-08-22 | 亚仕帝科技股份有限公司 | Direction change device |
| CN102344031A (en) * | 2011-09-13 | 2012-02-08 | 昆山兆年涂装科技有限责任公司 | Rotary table conveying machine |
| CN203171237U (en) * | 2013-03-20 | 2013-09-04 | 厦门松芝汽车空调有限公司 | Large and medium size automobile air conditioner flexible production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03258670A (en) * | 1990-03-07 | 1991-11-18 | Toyota Techno Craft Kk | Air conditioner line system for car |
-
2013
- 2013-03-20 CN CN201310088683.6A patent/CN103143933B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2323068A (en) * | 1997-03-10 | 1998-09-16 | Moran Colin Christopher | Transfer of loads between work stations |
| CN101020537A (en) * | 2006-02-14 | 2007-08-22 | 亚仕帝科技股份有限公司 | Direction change device |
| CN102344031A (en) * | 2011-09-13 | 2012-02-08 | 昆山兆年涂装科技有限责任公司 | Rotary table conveying machine |
| CN203171237U (en) * | 2013-03-20 | 2013-09-04 | 厦门松芝汽车空调有限公司 | Large and medium size automobile air conditioner flexible production line |
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| CN103143933A (en) | 2013-06-12 |
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