CN103143933A - Flexible production line for medium and large vehicle air conditioners - Google Patents

Flexible production line for medium and large vehicle air conditioners Download PDF

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Publication number
CN103143933A
CN103143933A CN2013100886836A CN201310088683A CN103143933A CN 103143933 A CN103143933 A CN 103143933A CN 2013100886836 A CN2013100886836 A CN 2013100886836A CN 201310088683 A CN201310088683 A CN 201310088683A CN 103143933 A CN103143933 A CN 103143933A
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China
Prior art keywords
workbench
power drum
right support
rebound
production line
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CN2013100886836A
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CN103143933B (en
Inventor
范益沿
陆忠平
黄荣锋
范垂谋
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XIAMEN SONGZHI AUTOMOBILE AIR CONDITIONER CO Ltd
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XIAMEN SONGZHI AUTOMOBILE AIR CONDITIONER CO Ltd
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Publication of CN103143933A publication Critical patent/CN103143933A/en
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Abstract

The invention relates to a flexible production line for medium and large vehicle air conditioners. The flexible production line comprises unpowered roller workbenches, a lifting platform, rotating roller transitional workbenches and transitional plates. The production line can be designed in a through type or a bending shape according to sites, then a corresponding number of unpowered roller workbenches and rotating roller transitional workbenches are arranged according to the specific production process, each roller workbench represents one process, each roller workbench is provided with one transitional plate, components of the medium and large vehicle air conditioners are borne by the transitional plates to be assembled in the processes one by one, and the assembling processes are basically completed when the components are transferred to the lifting platform. The flexible production line disclosed by the invention has the beneficial effects that the production processes are clear, the components are moved, people do not need to move, the labor intensity of workers is reduced, and the investment of corresponding devices and tools is reduced; and the adopted devices are suitable for assembly line work, the production efficiency is improved, different products are better in consistency, and the flexible production line is suitable for the multi-species and small-batch production of medium and large vehicle air conditioners.

Description

Big-and-middle-sized air conditioning for automobiles flexible production streamline
Technical field
The present invention relates to air conditioning for automobiles manufacturing and mounting technology field, specifically, is a kind of flexible production streamline of big-and-middle-sized air conditioning for automobiles, is particularly useful for manufacturing and the assembling of automobile air conditioning system product.
Background technology
Along with the development of auto industry, the use of car air-conditioner has been very general.At present, be not only car and substantially assembled air conditioning for automobiles, mini-bus and big bus have also generally assembled air conditioning for automobiles.Therefore, car air-conditioner production is also a main accessory field of auto industry at present.
But, produce at present car air-conditioner, the air-conditioning of especially big-and-middle-sized automobile, the evaporimeter of its use, condenser mainly are comprised of housing, movement, blower fan, wire harness and insulation material, because the main part of air-conditioning and the main large heavy weight of accessory volume are difficult for moving, and be usually the production scale of multi-varieties and small-batch, therefore, the mode of production that present many enterprises adopt is the stall with goods spread out on the ground for sale formula mode of production, namely, many people are in Same Site work, and product is not shifted, and the operating personnel assembles around product.This stall with goods spread out on the ground for sale formula mode of production workman's labour intensity is large, and the time of invalid carrying is long, and production efficiency is low, and because the operation of this mode of production is indefinite, neglected loading or misloading occurs easily, causes quality unstable, and the uniformity of product is relatively poor.
Summary of the invention
The objective of the invention is and to address the above problem, a kind of big-and-middle-sized air conditioning for automobiles production line that softens is provided, its operation is clear and definite, equipment is fit to pipelining, can reduce producers' labour intensity, enhance productivity and constant product quality, can adapt to the production of the big-and-middle-sized air conditioning for automobiles of multi-varieties and small-batch.
For realizing above-mentioned purpose, the present invention has adopted following technical proposals.
A kind of big-and-middle-sized air conditioning for automobiles flexible production streamline, it is characterized in that, contain no-power drum workbench, lifting platform and rebound, described no-power drum workbench comprises the left and right support of base and base top setting, is socketed with no-power drum on the support of described left and right; The first lifting motor that described lifting platform comprises lifting support, be arranged on two ends, lifting support top be connected lifting motor, with described the first lifting motor be connected driving-chain that lifting motor is connected, be arranged on lifting support and the workbench that is connected with driving-chain and switch board; Described rebound comprises the frame-shaped construction that is welded into by metal side tube and the PVC plastic plate that covers on frame-shaped construction; The no-power drum workbench of respective numbers is set to consist of a production line according to production process, namely, each no-power drum workbench represents an operation, terminal in production line arranges a lifting platform, a rebound is set on each no-power drum workbench, described rebound can slide on each no-power drum workbench, places big-and-middle-sized air conditioning for automobiles parts and install on described rebound.
Further, a rotation transition roller workbench is set in the corner of the production line that is consisted of by several no-power drum workbench, makes described production line can be arranged to " L " shape or " U " shape, with the restriction in reply place.
Further, described rotation transition roller workbench comprises the The Cloud Terrace of base, base top setting, described The Cloud Terrace top is provided with the left and right support by lower shaft, be socketed with no-power drum on the support of described left and right, described no-power drum is connected on the support of described left and right by the short sleeve at its two ends, with nut, minor axis is fixed on the support of left and right, described no-power drum can roll on the support of left and right; Described left and right support can rotate on described base by lower shaft and The Cloud Terrace.
Further, the no-power drum of described no-power drum workbench is connected on the support of described left and right by the short sleeve at its two ends, with nut, minor axis is fixed on the support of left and right, and described no-power drum can roll on the support of left and right.
A kind of big-and-middle-sized air conditioning for automobiles flexible production streamline, it is characterized in that, contain no-power drum workbench, lifting platform, rotation transition roller workbench and rebound, described no-power drum workbench comprises the left and right support of base and base top setting, is socketed with no-power drum on the support of described left and right; The first lifting motor that described lifting platform comprises lifting support, be arranged on two ends, lifting support top be connected lifting motor, with described the first lifting motor be connected driving-chain that lifting motor is connected, be arranged on lifting support and the workbench that is connected with driving-chain and switch board; Described rotation transition roller workbench comprises the The Cloud Terrace of base, base top setting, described The Cloud Terrace top is provided with the left and right support by lower shaft, be socketed with no-power drum on the support of described left and right, described no-power drum is connected on the support of described left and right by the short sleeve at its two ends, with nut, minor axis is fixed on the support of left and right, described no-power drum can roll on the support of left and right, and described left and right support can rotate on described base by lower shaft and The Cloud Terrace; Described rebound comprises the frame-shaped construction that is welded into by metal side tube and the PVC plastic plate that covers on frame-shaped construction; Corresponding no-power drum workbench is set and rotates the transition roller workbench to consist of a production line according to production process, namely, each no-power drum workbench and rotation transition roller workbench represent an operation, terminal in production line arranges a lifting platform, on described each no-power drum workbench and rotation transition roller workbench, a rebound is set, described rebound can slide at described each roller workbench, places big-and-middle-sized air conditioning for automobiles parts and install on described rebound.
The good effect of the big-and-middle-sized air conditioning for automobiles flexible production of the present invention streamline is:
(1) production process is clear and definite, and product is moving motionless, has reduced producers' labour intensity, has reduced the input of relevant device and frock.
(2) device therefor is fit to pipelining, has improved production efficiency, and constant product quality, and the uniformity of different product is better, can adapt to the production of the big-and-middle-sized air conditioning for automobiles of multi-varieties and small-batch.
(3) the present invention has had significant progress with respect to the stall with goods spread out on the ground for sale formula mode of production of big-and-middle-sized air conditioning for automobiles.
Description of drawings
Fig. 1 is the schematic diagram of the big-and-middle-sized air conditioning for automobiles flexible production of the present invention streamline.
Fig. 2 is the structural representation of no-power drum workbench.
Fig. 3 is the structural representation of lifting platform.
Fig. 4 is the structural representation of rotation transition roller workbench.
Fig. 5 is the structural representation of rebound.
Label in figure is respectively:
1, no-power drum workbench; 101, base; 102, left and right support;
103, no-power drum; 104, minor axis; 105, nut;
2, lifting platform; 201, lifting support; 202, the first lifting motor;
203, the second lifting motor; 204, driving-chain; 205, workbench; 206, switch board;
3, rotation transition roller workbench; 301, base; 302, left and right support; 303, lower shaft;
304, The Cloud Terrace; 305, no-power drum; 306, minor axis; 307, nut;
4, rebound; 401, frame-shaped construction; 402, PVC plastic plate;
5, big-and-middle-sized air conditioning for automobiles parts.
The specific embodiment
Further illustrate the specific embodiment of the big-and-middle-sized air conditioning for automobiles flexible production of the present invention streamline below in conjunction with accompanying drawing, 3 embodiment are provided, but be noted that enforcement of the present invention is not limited to following embodiment.
Embodiment 1
Referring to accompanying drawing 1.A kind of big-and-middle-sized air conditioning for automobiles flexible production streamline, in the unrestricted situation in place, corresponding no-power drum workbench 1 is set to consist of a production line according to the needs of production process, namely, each no-power drum workbench 1 represents an operation, terminal in production line arranges a lifting platform 2, a rebound 4 is set on each no-power drum workbench 1, described rebound 4 can slide at each no-power drum workbench 1, places big-and-middle-sized air conditioning for automobiles parts 5 and install on described rebound 4.
Concrete structure is set to:
Referring to accompanying drawing 2.Described no-power drum workbench 1 comprises the left and right support 102 of the base 101 made from hardware (or cast iron), the metal structure that arranges above base 101, socket no-power drum 103 on described left and right support 102.Described no-power drum 103 is socketed on described left and right support 102 by the minor axis 104 at its two ends, then with nut 105, minor axis 104 is fixed on left and right support 102, and described no-power drum 103 can roll on left and right support 102.
Referring to accompanying drawing 3.The first lifting motor 202 that described lifting platform 2 comprises lifting support 201 that hardware (or cast iron) makes, be arranged on lifting support 201 two ends, top be connected lifting motor 203, with described the first lifting motor 202 be connected driving-chain 204 that lifting motor 203 is connected, be arranged on lifting support 201 and the workbench 205 that is connected with driving-chain 204 and switch board 206; The operator controls the first lifting motor 202, the second lifting motor 203 and driving-chain 204 by switch board 206, makes described workbench 205 rise or descend.
Referring to accompanying drawing 5.Described rebound 4 comprises the frame-shaped construction 401 that is welded into by metal side tube and the PVC plastic plate 402 that covers on frame-shaped construction 401; Described rebound 4 can slide at each no-power drum workbench 1, and therefore, described rebound 4 is actual is a carrier, carries big-and-middle-sized air conditioning for automobiles parts 5 and slides on each no-power drum workbench 1, carries out the installation of each structural member.
Embodiment 2
Referring to accompanying drawing 1.A kind of big-and-middle-sized air conditioning for automobiles flexible production streamline, in the restricted situation in place, corresponding no-power drum workbench 1 is set and rotates transition roller workbench 3 to consist of a production line according to the needs of production process, namely, the corner of meeting in the production line that is made of several no-power drum workbench 1 arranges a rotation transition roller workbench 3, make described production line can be arranged to " L " shape or " U " shape, with the restriction in reply place.Each no-power drum workbench 1 and rotation transition roller workbench 3 represent an operation, terminal in production line arranges a lifting platform 2, on each no-power drum workbench 1 and rotation transition roller workbench 3, a rebound 4 is set, described rebound 4 can slide at each no-power drum workbench 1 and rotation transition roller workbench 3, places big-and-middle-sized air conditioning for automobiles parts 5 and install on described rebound 4.
Described no-power drum workbench 1, described lifting platform 2 and described rebound 4 are with the described structure of embodiment 1 (referring to accompanying drawing 2,3,5).
Referring to accompanying drawing 4.Described rotation transition roller workbench 3 comprises the base 301 made from hardware (or cast iron), the The Cloud Terrace 304 of base 301 tops settings, described The Cloud Terrace 304 tops are provided with the left and right support 302 of metal structure by lower shaft 303, be socketed with no-power drum 305 on described left and right support 302; Described no-power drum 305 is socketed on described left and right support 302 by the minor axis 306 at its two ends, with nut 307, minor axis 306 is fixed on left and right support 302 more described no-power drum 305 can roll (superstructure of the similar no-power drum workbench 1 of this structure) on left and right support 302.Described rotation transition roller workbench 3 with the difference of no-power drum workbench 1 is: the left and right support 302 of described rotation transition roller workbench 3 can rotate on described base 301 by lower shaft 303 and The Cloud Terrace 304.Like this, production line just can be turned round herein, can form " L " shape or " U " shape production line.
Embodiment 3
A kind of big-and-middle-sized air conditioning for automobiles flexible production streamline, corresponding no-power drum workbench 1 is set and rotates transition roller workbench 3 to consist of a production line according to the needs of production process, namely, in the operation that does not need to rotate, no-power drum workbench 1 is set, the operation of rotating at needs arranges rotation transition roller workbench 3, and each no-power drum workbench 1 and rotation transition roller workbench 3 represent an operation; Terminal in production line arranges a lifting platform 2, on described each no-power drum workbench 1 and rotation transition roller workbench 3, a rebound 4 is set, described rebound 4 can slide on each no-power drum workbench 1 and rotation transition roller workbench 3, places big-and-middle-sized air conditioning for automobiles parts 5 and install on described rebound 4.
Described no-power drum workbench 1, described lifting platform 2 and described rebound 4 are with the described structure of embodiment 1 (referring to accompanying drawing 2,3,5).
Described rotation transition roller workbench 3 is with the described structure of embodiment 2 (referring to accompanying drawing 4).
Setting and the method for operation of the big-and-middle-sized air conditioning for automobiles flexible production of the present invention streamline are:
(1) can become through-type or the Curved production line according to Site Design, the scheme that provides as embodiment 1 and embodiment 2.
(2) no-power drum workbench 1 and the rotation transition roller workbench 3 of respective combination can be set according to the requirement of concrete production process, each no-power drum workbench 1 and rotation transition roller workbench 3 represent an operation, like this, big-and-middle-sized air conditioning for automobiles parts 5 in assembling are constantly mobile, entered one by one the roller workbench of back by the roller workbench of front, until complete assembling.And locate each operator's position, and each operator only need complete the thing of own in-process.
(3) use rebound 4 as carrier, assemble with carrying operation of 5 one operations of big-and-middle-sized air conditioning for automobiles parts, both operation is clear and definite like this, can reduce again the input of other process equipments.
(4) circulate described lifting platform 2 places of manufacturing process, the assembling procedure of big-and-middle-sized air conditioning for automobiles has just been completed substantially.
The above is only the preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the inventive method; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (5)

1. one kind big-and-middle-sized air conditioning for automobiles flexible production streamline, it is characterized in that, contain no-power drum workbench (1), lifting platform (2) and rebound (4), described no-power drum workbench (1) comprises the left and right support (102) of base (101) and base (101) top setting, is socketed with no-power drum (103) on described left and right support (102); Described lifting platform (2) comprises lifting support (201), be arranged on first lifting motor (202) at two ends, lifting support (201) top and be connected lifting motor (203), with described the first lifting motor (202) be connected driving-chain (204) that lifting motor (203) is connected, be arranged on workbench (205) and switch board (206) that lifting support (201) is gone up and is connected with driving-chain (204); Described rebound (4) comprises the frame-shaped construction (401) that is welded into by metal side tube and covers PVC plastic plate (402) on frame-shaped construction (401); The no-power drum workbench (1) of respective numbers is set to consist of a production line according to production process, namely, each no-power drum workbench (1) represents an operation, terminal in production line arranges a lifting platform (2), on each no-power drum workbench (1), a rebound (4) is set, described rebound (4) can in the upper slip of each no-power drum workbench (1), be installed at the upper big-and-middle-sized air conditioning for automobiles parts (5) of placing of described rebound (4).
2. big-and-middle-sized air conditioning for automobiles flexible production streamline according to claim 1, it is characterized in that, rotation transition roller workbench (3) is set in the corner of the production line that is consisted of by several no-power drum workbench (1), make described production line can be arranged to " L " shape or " U " shape, with the restriction in reply place.
3. big-and-middle-sized air conditioning for automobiles flexible production streamline according to claim 2, it is characterized in that, described rotation transition roller workbench (3) comprises base (301), the The Cloud Terrace (304) that base (301) top arranges, described The Cloud Terrace (304) top is provided with left and right support (302) by lower shaft (303), be socketed with no-power drum (305) on described left and right support (302), described no-power drum (305) is socketed on described left and right support (302) by the minor axis (306) at its two ends, with nut (307), minor axis (306) is fixed on left and right support (302), described no-power drum (305) can be in the upper rolling of left and right support (302), described left and right support (302) can be in the upper rotation of described base (301) by lower shaft (303) and The Cloud Terrace (304).
4. big-and-middle-sized air conditioning for automobiles flexible production streamline according to claim 1, it is characterized in that, the no-power drum (103) of described no-power drum workbench (1) is socketed on described left and right support (102) by the minor axis (104) at its two ends, with nut (105), minor axis (104) is fixed on left and right support (102), described no-power drum (103) can be in the upper rolling of left and right support (102).
5. one kind big-and-middle-sized air conditioning for automobiles flexible production streamline, it is characterized in that, contain no-power drum workbench (1), lifting platform (2), rotation transition roller workbench (3) and rebound (4), described no-power drum workbench (1) comprises the left and right support (102) of base (101) and base (101) top setting, is socketed with no-power drum (103) on described left and right support (102), described lifting platform (2) comprises lifting support (201), be arranged on first lifting motor (202) at two ends, lifting support (201) top and be connected lifting motor (203), with described the first lifting motor (202) be connected driving-chain (204) that lifting motor (203) is connected, be arranged on workbench (205) and switch board (206) that lifting support (201) is gone up and is connected with driving-chain (204), described rotation transition roller workbench (3) comprises base (301), the The Cloud Terrace (304) that base (301) top arranges, described The Cloud Terrace (304) top is provided with left and right support (302) by lower shaft (303), be socketed with no-power drum (305) on described left and right support (302), described no-power drum (305) is socketed on described left and right support (302) by the minor axis (306) at its two ends, with nut (307), minor axis (306) is fixed on left and right support (302), described no-power drum (305) can be in the upper rolling of left and right support (302), described left and right support (302) can be in the upper rotation of described base (301) by lower shaft (303) and The Cloud Terrace (304), described rebound (4) comprises the frame-shaped construction (401) that is welded into by metal side tube and covers PVC plastic plate (402) on frame-shaped construction (401), corresponding no-power drum workbench (1) is set and rotates transition roller workbench (3) to consist of a production line according to production process, namely, each no-power drum workbench (1) and rotation transition roller workbench (3) represent an operation, terminal in production line arranges a lifting platform (2), on described each no-power drum workbench (1) and rotation transition roller workbench (3), a rebound (4) is set, described rebound (4) can slide at described each roller workbench, install at the upper big-and-middle-sized air conditioning for automobiles parts (5) of placing of described rebound (4).
CN201310088683.6A 2013-03-20 2013-03-20 Big-and-middle-sized automobile air-conditioning flexible production streamline Active CN103143933B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598692A (en) * 2016-03-08 2016-05-25 安徽天宇磁业有限公司 Magnetic component assembly production line
CN111975349A (en) * 2020-08-03 2020-11-24 安徽辰宇机械科技有限公司 Grain dryer and pre-loading method and packaging method thereof
CN114770137A (en) * 2022-04-27 2022-07-22 中国电子科技集团公司第二十八研究所 Modular reconfigurable flexible assembly pulsating line

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Publication number Priority date Publication date Assignee Title
JPH03258670A (en) * 1990-03-07 1991-11-18 Toyota Techno Craft Kk Air conditioner line system for car
GB2323068A (en) * 1997-03-10 1998-09-16 Moran Colin Christopher Transfer of loads between work stations
CN101020537A (en) * 2006-02-14 2007-08-22 亚仕帝科技股份有限公司 Direction change device
CN102344031A (en) * 2011-09-13 2012-02-08 昆山兆年涂装科技有限责任公司 Rotary table conveying machine
CN203171237U (en) * 2013-03-20 2013-09-04 厦门松芝汽车空调有限公司 Large and medium size automobile air conditioner flexible production line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03258670A (en) * 1990-03-07 1991-11-18 Toyota Techno Craft Kk Air conditioner line system for car
GB2323068A (en) * 1997-03-10 1998-09-16 Moran Colin Christopher Transfer of loads between work stations
CN101020537A (en) * 2006-02-14 2007-08-22 亚仕帝科技股份有限公司 Direction change device
CN102344031A (en) * 2011-09-13 2012-02-08 昆山兆年涂装科技有限责任公司 Rotary table conveying machine
CN203171237U (en) * 2013-03-20 2013-09-04 厦门松芝汽车空调有限公司 Large and medium size automobile air conditioner flexible production line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598692A (en) * 2016-03-08 2016-05-25 安徽天宇磁业有限公司 Magnetic component assembly production line
CN111975349A (en) * 2020-08-03 2020-11-24 安徽辰宇机械科技有限公司 Grain dryer and pre-loading method and packaging method thereof
CN114770137A (en) * 2022-04-27 2022-07-22 中国电子科技集团公司第二十八研究所 Modular reconfigurable flexible assembly pulsating line
CN114770137B (en) * 2022-04-27 2023-11-17 中国电子科技集团公司第二十八研究所 Modularized reorganizable flexible assembly pulsating line

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