CN103143930A - Automatic assembly equipment for carbureter - Google Patents
Automatic assembly equipment for carbureter Download PDFInfo
- Publication number
- CN103143930A CN103143930A CN2013100463742A CN201310046374A CN103143930A CN 103143930 A CN103143930 A CN 103143930A CN 2013100463742 A CN2013100463742 A CN 2013100463742A CN 201310046374 A CN201310046374 A CN 201310046374A CN 103143930 A CN103143930 A CN 103143930A
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- China
- Prior art keywords
- riveting
- district
- carburetor
- automatic assembly
- assembly equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001514 detection method Methods 0.000 claims abstract description 41
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052802 copper Inorganic materials 0.000 claims abstract description 32
- 239000010949 copper Substances 0.000 claims abstract description 32
- 230000002950 deficient Effects 0.000 claims description 20
- 238000010407 vacuum cleaning Methods 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000011324 bead Substances 0.000 abstract 3
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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Abstract
The invention discloses automatic assembly equipment for a carbureter, which comprises a copper bead riveting area, a bottom riveting area, a top riveting area, a controller for controlling the whole equipment to operate, and a delivery mechanism for delivering a carbureter body into the copper bead riveting area, the bottom riveting area and the top riveting area in sequence, wherein each of the copper bead riveting area, the bottom riveting area and the top riveting area is provided with a riveting device and a detection mechanism arranged at the back of the riveting device and used for detecting whether the riveting device is succeeded in riveting. According to the technical scheme, the problem of one-time assembly of more than 10 station holes in the carbureter body is solved, particularly the carbureter body which requires for assembling fittings on multi-surfaces. The equipment guarantees the product quality, and improves the production efficiency of the product greatly; the production efficiency of assembly by single equipment can reach 7 to 9 per minute; and further, one worker is enough to finish all operations through the equipment, so that the labor cost is reduced greatly, and the market competitiveness of the product is improved.
Description
Technical field
The present invention relates to a kind of mounting equipment, particularly a kind of carburetor automatic assembly equipment.
Background technology
Carburetor is under the vacuum action that engine operation produces, the mechanical device that a certain proportion of gasoline is mixed with air.Carburetor is as a kind of mechanical device of precision, and it can be referred to as heart to the effect of engine.At present, if carburetor main is assembled by manual type, this assembling mode is mainly to assemble for single station hole on carburetor or single upper several holes, and disposable installation can not be carried out in a plurality of upper a plurality of stations holes, and this assembling mode has following weak point:
1, production efficiency is not high;
2, the quality of product and uniformity can't be guaranteed;
3, because a large amount of personnel of needs carry out assembly working, cause the cost of labor to increase and affect product
The market competitiveness;
4, workman's labour intensity is large.
Therefore, a direction that provides the carburetor automatic assembly equipment to become the industry main attack, and this direction will solve the problems of the technologies described above substantially.
Summary of the invention
For the deficiencies in the prior art, the invention provides that a kind of production efficiency is high, good product quality, the carburetor automatic assembly equipment that reduces production costs.
For reaching this purpose, the present invention is achieved through the following technical solutions:
The carburetor automatic assembly equipment, comprise copper Zhu Maoyaqu, riveting district, bottom, riveting district, top, control the controller of whole equipment operation and the carburetor body is sent into successively the connecting gear in copper Zhu Maoyaqu, riveting district, bottom, riveting district, top, wherein above-mentioned copper Zhu Maoyaqu, riveting district, bottom, riveting district, top are equipped with the riveting device and are arranged at after the riveting device for detection of the riveting device testing agency of riveting success whether.
Further, described copper Zhu Maoyaqu is provided with the carburetor body on described connecting gear is positioned over the first manipulator on tool fixture.
Further, have at least a district to be provided with the inflatable body of blowing to the carburetor body in described copper Zhu Maoyaqu, riveting district, bottom, riveting district, top and detect the whether position detecting mechanism on tool fixture of carburetor body.
Further, has the second manipulator that is provided with between a district or above-mentioned two adjacent riveting districts the upset of carburetor body in described copper Zhu Maoyaqu, riveting district, bottom, riveting district, top at least.
Further, riveting district, described bottom and riveting district, top have at least a district to be provided with the defective products conveying mechanism that defective products is taken away.
Further, riveting district, described top is provided with the retaining mechanism of the screw accessory being locked the carburetor body,
Be provided with after this retaining mechanism and detect the torsion testing agency whether the screw accessory locks.
Further, described testing agency is pressure detection mechanism or height detection mechanism or body position testing agency.
Further, riveting district, described top and at least one district, riveting district, bottom are provided with the 3rd manipulator that defective products is taken out, and described controller is connected to control whether grasp defective products with the 3rd manipulator.
Further, riveting district, described top is provided with vacuum cleaning mechanism.
Further, described riveting device comprises delivery part mechanism and riveting mechanism.
The present invention is by technique scheme, and its beneficial effect is: solved on the carburetor body problem of the disposable assembling in tens station holes, especially a plurality of faces all need the carburetor body of assembling fittings.Guaranteed the quality of product by this equipment, and greatly improved the production efficiency of product, the production efficiency of this tables of equipment machine assembling can reach 7-9/min.Secondly, completing the carburetor assembling originally needs tens workmans, and can complete all operations by workman of this TV station device just, greatly reduces cost of labor, has improved the competitiveness of product in market.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Fig. 3 is the structural representation of copper Zhu Maoyaqu of the present invention.
Fig. 4 is the structural representation in riveting district, the present invention bottom.
Fig. 5 is the structural representation in riveting district, top of the present invention.
Fig. 6 is the structural representation of riveting of the present invention mechanism.
Fig. 7 is the structural representation of height detection of the present invention mechanism.
Fig. 8 is that the present invention turns over the second robot manipulator structure schematic diagram that turn 90 degrees.
Fig. 9 is the second robot manipulator structure schematic diagram that the present invention turns over turnback.
Figure 10 is defective products conveying mechanism structural representation of the present invention.
Figure 11 is controller architecture schematic diagram of the present invention.
Figure 12 is dedusting mechanism of the present invention.
Figure 13 is vacuum cleaning of the present invention mechanism.
Figure 14 is retaining mechanism of the present invention.
The specific embodiment
Now logical the drawings and specific embodiments are described in further details the present invention:
embodiment, as Fig. 1 to Figure 14, the carburetor automatic assembly equipment, comprise copper pearl riveting district 1, riveting district, bottom 2, riveting district, top 3, control the controller 9 of whole equipment operation and carburetor body 10 is sent into copper pearl riveting district 1 successively, riveting district, bottom 2, the connecting gear 4 in riveting district, top 3, this connecting gear 4 comprises the material loading connecting gear 41 that is arranged at described copper pearl riveting district 1, wherein above-mentioned copper pearl riveting district 1, riveting district, bottom 2, riveting district, top 3 is equipped with the riveting device and is arranged at after the riveting device for detection of the riveting device testing agency 7 of riveting success whether.Described copper pearl riveting district 1 is provided with the carburetor body 10 on described connecting gear 4 is positioned over the first manipulator 42 on tool fixture.Have at least a district to be provided with the inflatable body 5 of blowing to carburetor body 10 in described copper pearl riveting district 1, riveting district, bottom 2, riveting district, top 3 and detect the whether position detecting mechanism on tool fixture of carburetor body 10, the leftover pieces in assembling process can be removed by this inflatable body 5.In copper pearl riveting district 1 and 2, riveting district, bottom, and riveting district, top 3 be respectively equipped with the second manipulators 431,432 that carburetor body 10 turned over turnback, 90 degree.Riveting district, described bottom 2 and riveting district, top 3 are equipped with the defective products conveying mechanism 6 that defective products is taken away.Riveting district, described top 3 is provided with the retaining mechanism 31 of the screw accessory being locked carburetor body 10, is provided with after this retaining mechanism 31 to detect the torsion testing agency whether the screw accessory locks.Described testing agency 7 is pressure detection mechanism or height detection mechanism.Riveting district, described top 3 and riveting district, bottom 2 are equipped with the 3rd manipulator 8 that defective products is taken out, and described controller 9 is connected to control whether grasp defective products with the 3rd manipulator 8.Riveting district, described top 3 is provided with vacuum cleaning mechanism 32.Described riveting device comprises riveting mechanism 11 and to the delivery part mechanism 12 of the riveting youngster of mechanism feeding, this delivery part mechanism 12 can send into accessory (accessories such as copper pearl, screw) corresponding station hole stations such as (hole) primary air metering-orifice, idling air jet, enriching metering-orifice, idle metering jets successively, mechanism 11 enters accessory riveting or locking in carburetor body 10 by riveting, also is provided with the dedusting mechanism 33 with 10 dedustings of carburetor body in riveting district, top 3.
This TV station equipment is generally positioned on supporting frame, also needs simultaneously to be connected with source of the gas, and this source of the gas can be connected with delivery part mechanism with inflatable body, and this source of the gas is 0.5～0.6MP dried and clean compressed gas source, and has air pressure detection alarm function.
This carburetor automatic assembly equipment adopts orthoscopic continuous circulation pipelining mode, assembling procedure during this equipment work is divided into three parts: copper pearl riveting, bottom riveting (comprising side oil inlet pipe riveting), top riveting, and its specific works process is as follows:
A, copper pearl riveting (following riveting all adopts adjustable double action cylinder to carry out riveting):
The carburetor body is sent on positioning tool through manually neatly being positioned on the material loading connecting gear, then is picked and placeed to be placed in by the first gripper of manipulator and treat riveting on tool fixture;
After completing, the detection of carburetor body position carries out riveting copper pearl;
Riveting flow process (per pass riveting operation is all carried out the frock dedusting after completing): at first body air blowing →
1. copper pearl a (2.5mm): frock upper body → body detection → riveting → pressure/height detection →
2. copper pearl b (2.5mm): be carried to corresponding station → body detection → riveting → pressure/height detection →
3. copper pearl c and d (3.2mm): be carried to corresponding station → body detection → riveting → pressure/height detection →
4. copper pearl e (3.2mm) be carried to corresponding station → body detection → riveting → pressure/height detection →;
The complete part height that carries out of riveting detects, detect OK and be carried to bottom riveting (move to next frock but do not carry out follow-up riveting until chosen if any defective together), by the 3rd manipulator, underproof carburetor body is chosen after the bottom riveting finishes after defective PLC record.
B, bottom riveting (following riveting all adopts adjustable double action cylinder to carry out riveting):
After copper pearl riveting finishes, be positioned on the riveting frock of bottom by the second manipulator crawl carburetor body 90-degree rotation, then carry out follow-up three road riveting operations;
After detecting OK, the carburetor body position carries out riveting;
The riveting flow process adopts three-back-shaped frock endless form riveting (dedusting before frock in circulation):
1. idling air jet riveting: frock upper body → body detection → riveting → pressure/height detection →
2. primary air metering-orifice: be carried to corresponding station → body detection → riveting → pressure/height detection →
3. technique plug: be carried to corresponding station → body detection → riveting → pressure/height detection →;
Riveting complete laggard line height in bottom detects, detect OK and be carried to top riveting frock (move to next frock but do not carry out follow-up riveting until chosen if any defective together), defective PLC record is rear after the bottom riveting finishes, and by the 3rd manipulator, underproof carburetor body is chosen to be positioned on the defective products conveying mechanism.
C, top riveting (following riveting all adopts adjustable double action cylinder to carry out riveting):
After the bottom riveting finishes, be positioned on the riveting frock of top by the second manipulator crawl carburetor body Rotate 180 degree, then carry out follow-up riveting operation;
After detecting OK, the carburetor body position carries out riveting;
The riveting flow process adopts Back Word frock endless form riveting (dedusting before frock in circulation):
1. oil channel plug riveting: frock upper body → body detection → riveting → pressure/height detection →
2. enriching foamed pipe riveting: be carried to corresponding station → body detection → riveting → pressure/height detection →
3. enriching metering-orifice riveting: be carried to corresponding station → body detection → riveting → pressure/height detection →
4. idle metering jet locking: be carried to corresponding station → body detection → locking → torsion to detect →
5. desorption pipe riveting: be carried to corresponding station → body detection → riveting → pressure/height detection →
6. foamed pipe locking: be carried to corresponding station → body detection → locking → torsion to detect →
7. top dust suction: be carried to corresponding station → vacuum cleaning
8. main jet locking: be carried to corresponding station → body detection → locking → torsion to detect →
9. needle seating riveting: be carried to corresponding station → body detection → riveting → pressure/height detection →
10. blow: station → toward needle seating air blowing 1s
(11) vacuum cleaning: be carried to corresponding station → vacuum cleaning → finished product;
Carry out vacuum cleaning after the top riveting is complete, detection OK is carried to the finished product conveyer belt, chooses at rear the 3rd manipulator of top riveting end after defective PLC record to be positioned on the defective products conveying mechanism.
The present invention is by technique scheme, solved on the carburetor body problem of the disposable assembling in tens station holes, and especially a plurality of faces all need the carburetor body of assembling fittings.Guaranteed the quality of product by this equipment, and greatly improved the production efficiency of product, the production efficiency of this tables of equipment machine assembling can reach 7-9/min.Secondly, completing the carburetor assembling originally needs tens workmans, and can complete all operations by workman of this TV station device just, greatly reduces cost of labor, has improved the competitiveness of product in market.
Although specifically show and introduced the present invention in conjunction with preferred embodiment; but the those skilled in the art should be understood that; within not breaking away from the spirit and scope of the present invention that appended claims limits; can make a variety of changes the present invention in the form and details, be protection scope of the present invention.
Claims (10)
1. carburetor automatic assembly equipment, it is characterized in that: comprise copper Zhu Maoyaqu, riveting district, bottom, riveting district, top, control the controller of whole equipment operation and the carburetor body is sent into successively the connecting gear in copper Zhu Maoyaqu, riveting district, bottom, riveting district, top, wherein above-mentioned copper Zhu Maoyaqu, riveting district, bottom, riveting district, top are equipped with the riveting device and are arranged at after the riveting device for detection of the riveting device testing agency of riveting success whether.
2. carburetor automatic assembly equipment as claimed in claim 1 is characterized in that: described copper Zhu Maoyaqu is provided with the carburetor body on described connecting gear is positioned over the first manipulator on tool fixture.
3. carburetor automatic assembly equipment as claimed in claim 1 is characterized in that: have at least a district to be provided with the inflatable body of blowing to the carburetor body in described copper Zhu Maoyaqu, riveting district, bottom, riveting district, top and detect the whether position detecting mechanism on tool fixture of carburetor body.
4. carburetor automatic assembly equipment as claimed in claim 1 is characterized in that: have the second manipulator that is provided with between a district or above-mentioned adjacent two riveting districts the upset of carburetor body in described copper Zhu Maoyaqu, riveting district, bottom, riveting district, top at least.
5. carburetor automatic assembly equipment as claimed in claim 1, it is characterized in that: riveting district, described bottom and riveting district, top have at least a district to be provided with the defective products conveying mechanism that defective products is taken away.
6. carburetor automatic assembly equipment as claimed in claim 1, it is characterized in that: riveting district, described top is provided with the retaining mechanism of the screw accessory being locked the carburetor body, is provided with after this retaining mechanism to detect the torsion testing agency whether the screw accessory locks.
7. carburetor automatic assembly equipment as claimed in claim 1 is characterized in that: described testing agency is pressure detection mechanism or height detection mechanism.
8. carburetor automatic assembly equipment as claimed in claim 1, it is characterized in that: riveting district, described top and at least one district, riveting district, bottom are provided with the 3rd manipulator that defective products is taken out, and described controller is connected to control whether grasp defective products with the 3rd manipulator.
9. as carburetor automatic assembly equipment as described in arbitrary in claim 1 to 8, it is characterized in that: riveting district, described top is provided with vacuum cleaning mechanism.
10. as carburetor automatic assembly equipment as described in arbitrary in claim 1 to 8, it is characterized in that: described riveting device comprises delivery part mechanism and riveting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310046374.2A CN103143930B (en) | 2013-01-28 | 2013-01-28 | Automatic assembly equipment for carbureter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310046374.2A CN103143930B (en) | 2013-01-28 | 2013-01-28 | Automatic assembly equipment for carbureter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103143930A true CN103143930A (en) | 2013-06-12 |
| CN103143930B CN103143930B (en) | 2015-07-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310046374.2A Expired - Fee Related CN103143930B (en) | 2013-01-28 | 2013-01-28 | Automatic assembly equipment for carbureter |
Country Status (1)
| Country | Link |
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| CN (1) | CN103143930B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551655A (en) * | 2015-01-16 | 2015-04-29 | 福鼎市福海化油器有限公司 | Installation device for carburetor workpiece |
| CN105583623A (en) * | 2014-06-25 | 2016-05-18 | 福鼎市福海化油器有限公司 | Carburetor assembling method for achieving one-time multi-fitting automated assembly |
| CN105935708A (en) * | 2016-05-24 | 2016-09-14 | 烟台汇众汽车底盘***有限公司 | Detection method and device for nut riveting and punching |
| CN105965254A (en) * | 2016-06-06 | 2016-09-28 | 广东统机器人智能股份有限公司 | Automatic wheel assembling machine |
| CN108994608A (en) * | 2018-08-10 | 2018-12-14 | 厦门精升力科技有限公司 | A kind of carburetor kludge |
| CN110774000A (en) * | 2019-12-02 | 2020-02-11 | 苏州迅益科***科技有限公司 | Full-automatic venturi assembly line |
| CN111085847A (en) * | 2020-03-24 | 2020-05-01 | 宁波四维尔汽车智能科技有限公司 | Automobile air conditioner air outlet assembly line |
| CN111434446A (en) * | 2019-01-14 | 2020-07-21 | 洪程汽车零部件（上海）有限公司 | Inside reaction disc nut riveting test system that rings of car steering wheel |
| CN113184377A (en) * | 2021-03-15 | 2021-07-30 | 西交思创智能科技(河北雄安)有限公司 | Intelligent material rack for engine production line |
| CN114799872A (en) * | 2022-05-26 | 2022-07-29 | 福鼎睿达自动化设备有限公司 | Full-automatic carburetor assembly assembling system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2892622A (en) * | 1956-01-23 | 1959-06-30 | Holley Carburetor Co | Carburetor assembly |
| AU2445777A (en) * | 1976-06-30 | 1978-10-26 | Borg-Warner Corporation | Modular carburetor |
| CN1807868A (en) * | 2005-01-11 | 2006-07-26 | 沃尔布罗发动机使用有限责任公司 | Diaphragm carburetor and method of assembly |
| CN203045297U (en) * | 2013-01-28 | 2013-07-10 | 厦门精奥自动化科技有限公司 | Carburetor automatic assembling device |
-
2013
- 2013-01-28 CN CN201310046374.2A patent/CN103143930B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2892622A (en) * | 1956-01-23 | 1959-06-30 | Holley Carburetor Co | Carburetor assembly |
| AU2445777A (en) * | 1976-06-30 | 1978-10-26 | Borg-Warner Corporation | Modular carburetor |
| CN1807868A (en) * | 2005-01-11 | 2006-07-26 | 沃尔布罗发动机使用有限责任公司 | Diaphragm carburetor and method of assembly |
| CN203045297U (en) * | 2013-01-28 | 2013-07-10 | 厦门精奥自动化科技有限公司 | Carburetor automatic assembling device |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583623A (en) * | 2014-06-25 | 2016-05-18 | 福鼎市福海化油器有限公司 | Carburetor assembling method for achieving one-time multi-fitting automated assembly |
| CN105583623B (en) * | 2014-06-25 | 2017-07-04 | 福鼎市福海化油器有限公司 | Realize the carburetor assemble method that disposable multiple accessory is assembled automatically |
| CN104551655A (en) * | 2015-01-16 | 2015-04-29 | 福鼎市福海化油器有限公司 | Installation device for carburetor workpiece |
| CN104551655B (en) * | 2015-01-16 | 2016-09-07 | 福鼎市福海化油器有限公司 | A kind of installation equipment for carburetor workpiece |
| CN105935708A (en) * | 2016-05-24 | 2016-09-14 | 烟台汇众汽车底盘***有限公司 | Detection method and device for nut riveting and punching |
| CN105935708B (en) * | 2016-05-24 | 2017-12-26 | 烟台汇众汽车底盘***有限公司 | A kind of nut riveting, the detection method and device of punching |
| CN105965254A (en) * | 2016-06-06 | 2016-09-28 | 广东统机器人智能股份有限公司 | Automatic wheel assembling machine |
| CN105965254B (en) * | 2016-06-06 | 2018-12-07 | 广东统一机器人智能股份有限公司 | A kind of wheel automatic assembling |
| CN108994608A (en) * | 2018-08-10 | 2018-12-14 | 厦门精升力科技有限公司 | A kind of carburetor kludge |
| CN108994608B (en) * | 2018-08-10 | 2020-05-29 | 厦门精升力科技有限公司 | Carburetor assembling machine |
| CN111434446A (en) * | 2019-01-14 | 2020-07-21 | 洪程汽车零部件（上海）有限公司 | Inside reaction disc nut riveting test system that rings of car steering wheel |
| CN111434446B (en) * | 2019-01-14 | 2022-02-01 | 洪程汽车零部件（上海）有限公司 | Inside reaction disc nut riveting test system that rings of car steering wheel |
| CN110774000A (en) * | 2019-12-02 | 2020-02-11 | 苏州迅益科***科技有限公司 | Full-automatic venturi assembly line |
| CN111085847A (en) * | 2020-03-24 | 2020-05-01 | 宁波四维尔汽车智能科技有限公司 | Automobile air conditioner air outlet assembly line |
| CN113184377A (en) * | 2021-03-15 | 2021-07-30 | 西交思创智能科技(河北雄安)有限公司 | Intelligent material rack for engine production line |
| CN114799872A (en) * | 2022-05-26 | 2022-07-29 | 福鼎睿达自动化设备有限公司 | Full-automatic carburetor assembly assembling system |
| CN114799872B (en) * | 2022-05-26 | 2023-03-24 | 福鼎睿达自动化设备有限公司 | Full-automatic carburetor assembly assembling system |
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| Publication number | Publication date |
|---|---|
| CN103143930B (en) | 2015-07-22 |
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Effective date of registration: 20171218 Address after: 564700 a group 90 of Hongxing Village, stone town, Guizhou, Chishui Patentee after: Yuan Lixiang Address before: 361009 the first floor of No.1 Factory building, No. 15-17, Nisshin Road, Jimei District, Fujian, Xiamen Patentee before: Xiamen Jingao Automation Technology Co., Ltd. |
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Granted publication date: 20150722 Termination date: 20200128 |