CN103138676A - Motor compound control system and control method thereof - Google Patents

Motor compound control system and control method thereof Download PDF

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Publication number
CN103138676A
CN103138676A CN2012105548441A CN201210554844A CN103138676A CN 103138676 A CN103138676 A CN 103138676A CN 2012105548441 A CN2012105548441 A CN 2012105548441A CN 201210554844 A CN201210554844 A CN 201210554844A CN 103138676 A CN103138676 A CN 103138676A
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motor
control system
data
gathers
displacement
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CN103138676B (en
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金建勋
陈焱
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University of Electronic Science and Technology of China
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Abstract

The invention discloses a motor compound control system and a control method of the motor compound control system. The motor compound control system comprises a personal computer (PC), a data acquisition card, a driving inverter, a motor and a data acquisition sensor, wherein the data acquisition card, the driving inverter, the motor and the data acquisition sensor are connected with the PC, the data acquisition card controls the output of the driving inverter and receives data from the data acquisition sensor, virtual instrument software is installed in the PC and is responsible for data acquisition and processing and output of control signals based on a space vector pulse width modulation (SVPWM) control strategy, and a complex algorithm controller regarded as an independent module is mounted in a digital signal process (DSP) which is responsible for core computing of complex algorithms in the motor compound control system. An analog digital input / output port of the data acquisition card is connected with the DSP through a photoelectric converter and optical fibers so that data between the PC and the DSP can be transferred. Compared with the prior art, the DSP and the virtual instrument software are both used in the motor compound control system and undertake different tasks, and therefore the computing ability of the motor compound control system can be improved, complex control algorithms can be realized, and the control accuracy of the motor can be improved.

Description

A kind of motor multiplex control system and control method thereof
Technical field
The invention belongs to electric machines control technology, particularly a kind of motor multiplex control system and control method thereof of utilizing Digital Signal Processing and virtual instrument technique to combine, combine by digital processing unit and computer platform, realizes the efficient control of motor.
Background technology
At present, it is to adopt digital signal processor (DSP) as the core of control system that motor digital servo commonly used is controlled, and the quantity of state when moving by gathering actuator is processed in the DSP internal arithmetic, goes to control the actuator operation according to certain algorithm.Shown in Figure 1 in its principle such as Figure of description.But because computing and the processing speed of DSP has certain limit (as TI company's T MS320F28X type DSP commonly used, its maximum processing speed is 150 MIPS), be difficult to motor is adopted more complicated, more accurate control algolithm (controlling Processing Algorithm etc. as fuzzy control Processing Algorithm, adaptive control Processing Algorithm, ANN Control Processing Algorithm and sliding formwork).On the other hand, because insufficient memory in the sheet of DSP is large, and the control algolithm of comparative superiority not only needs efficient operational capability, and needs relatively large memory space, and this also makes independent DSP control system can't realize the complex control algorithm.
Application number is 201010218924.0 application for a patent for invention, is the applicant's early-stage Study achievement, discloses a kind of electric machine control system that utilizes virtual instrument technique.Shown in Figure 2 in its principle such as Figure of description.This system is with multifunctional data acquisition card and the PC core as whole control system, directly utilize the CPU in PC that the data that the data capture card collects are processed, improved to a certain extent the processing controls ability of system, but this system is realizing on the complex control algorithm still Shortcomings.Although simple Computing ability is much larger than DSP, but under existing operating system environment, mainly to process and cause the operational capability of virtual instrument software unstable due to bottom kernel or Windows internal affairs, therefore not have simple controller (DSP) effective, particularly particularly evident on the complex control algorithm for the speed of service of virtual instrument software.On the other hand, because the platform of data collecting card and virtual instrument software operation is not deterministic real time operating system, the control algolithm of operation is difficult to depend merely on software timing and accurately sets circulation timei on this basis, and this also exists the control effect and has a strong impact on.
Summary of the invention
Purpose of the present invention is exactly for the deficiencies in the prior art, provides a kind of and utilizes Digital Signal Processing (DSP) technology and virtual instrument technique combines, can realize complicated algorithm and realize motor multiplex control system and the control method thereof that the motor high accuracy is controlled.
For achieving the above object, technical scheme of the present invention is as follows:
The present invention proposes a kind of motor multiplex control system, comprises that PC, the data collecting card, driving inverter, the motor that are connected with PC by bus mode (can be PCI or PXI) reach the data sampling sensor that is used for gathering the current running status of motor.The power switch interface that 6 railway digital delivery outlets of data collecting card are corresponding with driving inverter connects, and controls the output that drives inverter; The analog input port of data collecting card is connected with the output port of data sampling sensor with the orthogonal coding port, the data of receive data pick-up transducers; PC is equipped with virtual instrument software, is responsible for data acquisition process and exports based on the control signal of SVPWM control strategy; Complicated algorithm controller as standalone module is housed in dsp processor, is responsible for its main operational of complicated algorithm in described motor multiplex control system; The analog digital input/output port of data collecting card by optical-electrical converter and optical fiber (because analog signal in the signal of transmission has certain interference, for avoiding noise jamming to adopt Fibre Optical Communication Technology, can select shielding conductor to replace according to site environment) be connected with dsp processor, transmit the data between PC and dsp processor.
In adopting the traditional control system of digital signal processor (DSP) as core; all control programs (conversion and processing, defence program, display routine, control program and the data output routine that comprise data acquisition, data) all are placed in DSP; but DSP is a kind of serial processor; need to pass through pop down during redirect in different programs, a series of processing such as pop; the operational capability that this greatly reduces DSP has limited the introducing of complex control algorithm.In adopting the electric machine control system of virtual instrument technique as core, because the operational capability of virtual instrument software under existing operating system is unstable, and bad timing is true, can't realize the complex control algorithm equally.Therefore, no matter independent DSP or independent virtual instrument software electric machine control system all are difficult to realize complicated control algolithm, and DSP and virtual instrument software multiplex control system that invention proposes can realize this class complex control algorithm.
The motor multiplex control system that the present invention proposes, with data collecting card, the PC that virtual instrument software is housed, dsp processor jointly as control core, the bridge of communicating by letter with dsp processor as PC by data collecting card.In whole control system, complicated algorithm controller (control algolithm core) is placed on dsp processor the inside as a standalone module, make dsp processor be operated in a kind of high-speed computation state of repeatability, the collection of data, conversion, processing and output, defence program, display routine, SVPWM control program move in the virtual instrument software of PC; Program in dsp processor and virtual instrument software is parallel running, carries out the transmission of data between the two by data collecting card.In this process, the circulation timei that virtual instrument software can come setting program by setting sample rate, the clock that use this moment is the clock of capture card integrated circuit board, and accuracy is μ s rank.Program in virtual instrument software does not need a large amount of calculating, it is 10 μ s that sample rate can reach for 100 KHz(circulation timeis), program in dsp processor is just carried out the calculating of algorithmic controller to sampled point, cycle period is 35 μ s(adaptive control algorithms), because both are parallel runnings, be independent of each other each other, so can get the circulation timei maximum as time of whole control system, the stationary point surplus, the sample rate that can obtain multiplex control system is 20 KHz, and this can reach the control requirement fully in Motor Control Field.
The control method that described motor multiplex control system adopts comprises:
A. the initialization of program: the complicated algorithm controller is inserted in dsp processor as standalone module, SVPWM program, data acquisition and handling procedure are put into the PC that virtual instrument software is housed, displacement and the directioin parameter of analog digital input and output and orthogonal coding port, SVPWM cycle, sample rate, motor operation is set in the virtual instrument software control panel.
B. the operation with closed ring of motor: data sampling sensor gathers the current running status of motor, carrying out data in data collecting card is sent into PC processes, data after processing together with the displacement parameter of setting through data collecting card, calculate to the complicated algorithm controller in dsp processor by optical-electrical converter and Optical Fiber Transmission, then result of calculation by optical-electrical converter and optical fiber, in data collecting card turns back to PC, SVPWM program in PC is controlled data collecting card according to result of calculation and is sent inverter signal to driving inverter, running status with regulating electric machine, the closed-loop control of realization to motor, keep the motor proper motion.
C. the braking of motor: when displacement motor reached set point or operator and clicks stopping key in virtual instrument software, the SVPWM program control data capture card in PC sent brake signal, the motor stop motion to driving inverter.
In said motor multiplex control system and control method thereof: described data collecting card is the PCI integrated circuit board of insertion PC PCI slot, or inserts the PXI integrated circuit board of PXI cabinet.Described data sampling sensor comprises the current sensor that gathers the motor three-phase current and the displacement transducer that gathers displacement motor; Or described data sampling sensor comprises the current sensor that gathers the motor three-phase current, gathers the displacement transducer of displacement motor, and gathers the power transducer of motor torque.Described virtual instrument software is LabVIEW, or has other softwares of identity function etc. with LabVIEW.Described complicated algorithm is the fuzzy control Processing Algorithm, or the adaptive control Processing Algorithm, or the ANN Control Processing Algorithm, or sliding formwork control Processing Algorithm, etc.
Compared with prior art, the invention has the beneficial effects as follows: by dsp processor and the parallel different task of bearing of virtual instrument software, improved the operational capability of control system under identical hardware device, can realize complicated algorithm in control system, and then can improve the Electric Machine Control precision, enlarge the electric machine speed regulation scope.This is separately based on DSP or all can't realize based on the electric machine control system of virtual instrument technique separately.
Description of drawings
Fig. 1 is based on the electric machine control system schematic diagram of DSP.
Fig. 2 is based on the electric machine control system schematic diagram of virtual instrument technique.
Fig. 3 is motor multiplex control system schematic diagram of the present invention, is the control core part of motor multiplex control system in the dotted line frame in figure.
Fig. 4 be embodiment 1 at the control flow schematic diagram of a PWM in the cycle, be wherein the interior program of dsp processor in the dotted line frame.
Embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are further described.
Embodiment 1
As shown in Figure 3, Figure 4.The present embodiment take based on the linear electric motors multiplex control system of adaptive control Processing Algorithm as example.The motor multiplex control system comprises that PC, data collecting card reach for PCI integrated circuit board, the driving inverter of linear electric motors, the linear electric motors that insert PC PCI slot the data sampling sensor that is used for gathering the current running status of motor.The power switch interface that 6 railway digital delivery outlets of data collecting card are corresponding with driving inverter connects, and controls the output that drives inverter; The analog input port of data collecting card is connected with the output port of data sampling sensor with the orthogonal coding port, the data of receive data pick-up transducers; PC is equipped with LabVIEW software, is responsible for data acquisition process and exports based on the control signal of SVPWM control strategy; Adaptive controller as standalone module is housed in dsp processor, is responsible for its main operational of adaptive control Processing Algorithm in described motor multiplex control system; The analog digital input/output port of data collecting card is connected with dsp processor with optical fiber by optical-electrical converter, transmits the data between PC and dsp processor.Described data sampling sensor comprises the current sensor that gathers the motor three-phase current, gathers the displacement transducer of displacement motor, and gathers the power transducer of motor torque.
The design parameter of PC: CUP is Duo i3 2100,3.3 GHz dominant frequency, 4 G internal memories.Data collecting card is the PCI-6289:32 road analog input (500 ks/s-multichannels, 625 ks/s-single channels) of NI company, 4 tunnel simulation outputs (2.8 Ms/s), 48 digital I/O lines; Related digital I/O up to 10 MHz; Every input channel comprises 7 grades of programmable input ranges (± 100 mV-± 10 V); Analog-and digital-triggering; 4 waveform modelling output and 2 80 MHz counter/timers with skew able to programme and Voltage Reference.Dsp processor is the TMS320F2812:32 position of American TI Company, and the operation clock is 150 MHz, and handling property is 150 MIPS, every instruction cycles 6.67 ns, two serial ports, the AD with 0 ~ 3.3V of 12 changes, in-chip FLASH with 128 k * 16, the SRAM of 18 K * 16.Inverter forms bridge-type inverter by 6 insulated gate bipolar transistors (IGBT).Current sensor adopts the L07P010D15 of Tamura company, is input as ± 15 A, is output as ± 4 V.Displacement transducer is the SCR3923 increment type grating scale of GIVI company, and precision is 3 μ m, and effective length is two meters.The power transducer is made by southwestern Sensitive Object, is input as 0 ~ 1000 kg, is output as 0 ~ 5 V.
The present embodiment control system to the control method of linear electric motors is:
A. the initialization of program: adaptive controller is inserted in dsp processor as standalone module, SVPWM program, data acquisition and handling procedure are put into the PC that LabVIEW software is housed, displacement and the directioin parameter of analog digital input and output and orthogonal coding port, SVPWM cycle, sample rate, motor operation is set in the LabVIEW control panel.
Click the startup button in LabVIEW, control SVPWM program output starting resistor, the rotor of controlling motor reaches dead-center position, for the normal operation of follow-up closed-loop control is prepared.
B. the operation with closed ring of motor: click the operation button in LabVIEW, gather current electric current, displacement and the value of thrust of motor by current sensor, displacement transducer and power transducer, carry out conversion and the processing of data in data collecting card is sent into PC.Wherein, shift value is as Displacement Feedback value S, and process calculates velocity amplitude (as speed feedback value V) and the electrical degree when front motor, and shows through the LabVIEW display routine; Three-phase electricity flow valuve process Park, Clark changes in coordinates obtain the q shaft current i for motor torque control qAnd the d shaft current i that is used for motor-field control d, as the current feedback value; Value of thrust directly shows through the LabVIEW display routine.Displacement Feedback value S, the speed feedback value V and the current feedback value that obtain, with the displacement parameter that arranges in the program initialization step (be displacement set point S ref) together through data collecting card, calculate in dsp processor by optical-electrical converter and Optical Fiber Transmission.Wherein, displacement set point S refRegulate through adaptive controller with the deviation of Displacement Feedback value S, obtain speed setting value V refSpeed setting value V refRegulate through adaptive controller with the deviation of speed feedback value V, obtain q shaft current set point i Q-refQ shaft current set point i Q-refWith q shaft current i qDeviation and 0 and d shaft current i dDeviation regulate through adaptive controller respectively, obtain the reference voltage component U under the d-q coordinate system dAnd U qThen result of calculation (U dAnd U q) by optical-electrical converter and optical fiber, in data collecting card turns back to PC, then and pass through together Park when the electrical degree of front motor -1Program is converted into the reference voltage component U under the alpha-beta coordinate system αAnd U β, the SVPWM program in last PC is according to result of calculation (U αAnd U β) control data collecting card and send inverter signal to driving inverter, with the running status of regulating electric machine, realize to motor closed-loop control, keep the motor proper motion.
C. the braking of motor: when displacement motor reached displacement set point or operator and clicks stopping key in LabVIEW, the SVPWM program control data capture card in PC sent brake signal, the motor stop motion to driving inverter.
Embodiment 2
As shown in Figure 3.The present embodiment take based on the electric rotating machine multiplex control system of fuzzy control Processing Algorithm as example.The place identical with embodiment 1 be repeated description no longer, and difference is: data collecting card is for inserting the PXI integrated circuit board of PXI cabinet; Described data sampling sensor comprises the current sensor that gathers the motor three-phase current and the displacement transducer that gathers displacement motor; Described motor is electric rotating machine.
Data collecting card is the NI PXIe-6368:16 road synchronously simulating input (32 Ms/s total throughouts, 16 bit resolutions) of NI company, 4 tunnel simulation outputs (3.33 ms/s, ± 10 V), 48 digital I/O lines; 4 tunnel 32 digit counters for PWM, encoder, frequency, event count/timer.The PXI cabinet is the NI PXI-1042 series of NI company: built-in 10 MHz reference clocks, PXI Trigger Bus, star-like triggering and local bus, operating temperature are 0-55 ° of C.The PXI cabinet is connected by the MXI terminal box with PC.The displacement transducer that gathers displacement motor is the AC58 of HENGSTLER company, and absolute precision is ± 35 ", input voltage is 5 VDC, running speed can reach 10000 min continuously -1
The present embodiment control system to the control method of electric rotating machine is:
A. the initialization of program: fuzzy controller is inserted in dsp processor as standalone module, SVPWM program, data acquisition and handling procedure are put into the PC that LabVIEW software is housed, displacement and the directioin parameter of analog digital input and output and orthogonal coding port, SVPWM cycle, sample rate, motor operation is set in the LabVIEW control panel.
B. the operation with closed ring of motor: click the operation button in LabVIEW, gather current electric current and the displacement of motor by current sensor and displacement transducer, carry out conversion and the processing of data in data collecting card is sent into PC.Wherein, shift value is as Displacement Feedback value S, and process calculates velocity amplitude (as speed feedback value V) and the electrical degree when front motor, and shows through the LabVIEW display routine; Three-phase electricity flow valuve process Park, Clark changes in coordinates obtain the q shaft current i for motor torque control qAnd the d shaft current i that is used for motor-field control d, as the current feedback value.Displacement Feedback value S, the speed feedback value V and the current feedback value that obtain, with the displacement parameter that arranges in the program initialization step (be displacement set point S ref) together through data collecting card, calculate in dsp processor by optical-electrical converter and Optical Fiber Transmission.Wherein, displacement set point S refRegulate through fuzzy controller with the deviation of Displacement Feedback value S, obtain speed setting value V refSpeed setting value V refRegulate through fuzzy controller with the deviation of speed feedback value V, obtain q shaft current set point i Q-refQ shaft current set point i Q-refWith q shaft current i qDeviation and 0 and d shaft current i dDeviation regulate through fuzzy controller respectively, obtain the reference voltage component U under the d-q coordinate system dAnd U qThen result of calculation (U dAnd U q) by optical-electrical converter and optical fiber, in data collecting card turns back to PC, then and pass through together Park when the electrical degree of front motor -1Program is converted into the reference voltage component U under the alpha-beta coordinate system αAnd U β, the SVPWM program in last PC is according to result of calculation (U αAnd U β) control data collecting card and send inverter signal to driving inverter, with the running status of regulating electric machine, realize to motor closed-loop control, keep the motor proper motion.
C. the braking of motor: when displacement motor reached displacement set point or operator and clicks stopping key in LabVIEW, the SVPWM program control data capture card in PC sent brake signal, the motor stop motion to driving inverter.

Claims (10)

1. a motor multiplex control system, comprise that PC, the data collecting card, driving inverter, the motor that are connected with PC by bus mode reach the data sampling sensor that is used for gathering the current running status of motor; The power switch interface that 6 railway digital delivery outlets of data collecting card are corresponding with driving inverter connects, and controls the output that drives inverter; The analog input port of data collecting card is connected with the output port of data sampling sensor with the orthogonal coding port, the data of receive data pick-up transducers; It is characterized in that: PC is equipped with virtual instrument software, is responsible for data acquisition process and exports based on the control signal of SVPWM control strategy; Complicated algorithm controller as standalone module is housed in dsp processor, is responsible for its main operational of complicated algorithm in described motor multiplex control system; The analog digital input/output port of data collecting card is connected with dsp processor with optical fiber by optical-electrical converter, transmits the data between PC and dsp processor.
2. motor multiplex control system according to claim 1 is characterized in that: described data collecting card is for inserting the PCI integrated circuit board of PC PCI slot, or inserts the PXI integrated circuit board of PXI cabinet.
3. motor multiplex control system according to claim 1 is characterized in that: described data sampling sensor comprises the current sensor that gathers the motor three-phase current and the displacement transducer that gathers displacement motor; Or described data sampling sensor comprises the current sensor that gathers the motor three-phase current, gathers the displacement transducer of displacement motor, and gathers the power transducer of motor torque.
According to claim 1 to 3 arbitrary described motor multiplex control system, it is characterized in that: described virtual instrument software is LabVIEW.
According to claim 1 to 3 arbitrary described motor multiplex control system, it is characterized in that: described complicated algorithm is the fuzzy control Processing Algorithm, or the adaptive control Processing Algorithm, or the ANN Control Processing Algorithm, or sliding formwork is controlled Processing Algorithm.
6. the control method that adopts of motor multiplex control system as claimed in claim 1 comprises:
A. the initialization of program: the complicated algorithm controller is inserted in dsp processor as standalone module, SVPWM program, data acquisition and handling procedure are put into the PC that virtual instrument software is housed, displacement and the directioin parameter of analog digital input and output and orthogonal coding port, SVPWM cycle, sample rate, motor operation is set in the virtual instrument software control panel;
B. the operation with closed ring of motor: data sampling sensor gathers the current running status of motor, carrying out data in data collecting card is sent into PC processes, data after processing together with the displacement parameter of setting through data collecting card, calculate to the complicated algorithm controller in dsp processor by optical-electrical converter and Optical Fiber Transmission, then result of calculation by optical-electrical converter and optical fiber, in data collecting card turns back to PC, SVPWM program in PC is controlled data collecting card according to result of calculation and is sent inverter signal to driving inverter, running status with regulating electric machine, the closed-loop control of realization to motor, keep the motor proper motion,
C. the braking of motor: when displacement motor reached set point or operator and clicks stopping key in virtual instrument software, the SVPWM program control data capture card in PC sent brake signal, the motor stop motion to driving inverter.
7. the control method that adopts of motor multiplex control system according to claim 6 is characterized in that: described data collecting card is for inserting the PCI integrated circuit board of PC PCI slot, or inserts the PXI integrated circuit board of PXI cabinet.
8. the control method that adopts of motor multiplex control system according to claim 6, it is characterized in that: described data sampling sensor comprises the current sensor that gathers the motor three-phase current and the displacement transducer that gathers displacement motor; Or described data sampling sensor comprises the current sensor that gathers the motor three-phase current, gathers the displacement transducer of displacement motor, and gathers the power transducer of motor torque.
According to claim 6 to 8 control method that adopts of arbitrary described motor multiplex control system, it is characterized in that: described virtual instrument software is LabVIEW.
According to claim 6 to 8 control method that adopts of arbitrary described motor multiplex control system, it is characterized in that: described complicated algorithm is the fuzzy control Processing Algorithm, or the adaptive control Processing Algorithm, or the ANN Control Processing Algorithm, or sliding formwork is controlled Processing Algorithm.
CN201210554844.1A 2012-12-19 2012-12-19 Motor compound control system and control method thereof Expired - Fee Related CN103138676B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105045752A (en) * 2015-07-02 2015-11-11 中国电子科技集团公司第四十一研究所 High speed AD data PXI bus transmission analytic method based on wide SRAM memory
CN107465373A (en) * 2017-09-22 2017-12-12 谢文超 The method of linear electric motors automatically-controlled door vector controlled based on linear hall sensor
CN107733175A (en) * 2016-08-10 2018-02-23 普诚科技股份有限公司 motor operating system and method thereof
CN109084835A (en) * 2018-07-13 2018-12-25 中国科学院合肥物质科学研究院 A kind of electric machines test and remote monitoring system based on PXIe test platform

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105045752A (en) * 2015-07-02 2015-11-11 中国电子科技集团公司第四十一研究所 High speed AD data PXI bus transmission analytic method based on wide SRAM memory
CN105045752B (en) * 2015-07-02 2018-04-24 中国电子科技集团公司第四十一研究所 A kind of high-speed AD data PXI bus transfer analytic methods based on wide opening SRAM storages
CN107733175A (en) * 2016-08-10 2018-02-23 普诚科技股份有限公司 motor operating system and method thereof
CN107733175B (en) * 2016-08-10 2019-10-18 普诚科技股份有限公司 Motor operating system and method thereof
CN107465373A (en) * 2017-09-22 2017-12-12 谢文超 The method of linear electric motors automatically-controlled door vector controlled based on linear hall sensor
CN107465373B (en) * 2017-09-22 2020-05-15 谢文超 Linear Hall sensor based linear motor automatic door vector control method
CN109084835A (en) * 2018-07-13 2018-12-25 中国科学院合肥物质科学研究院 A kind of electric machines test and remote monitoring system based on PXIe test platform
CN109084835B (en) * 2018-07-13 2021-06-22 中国科学院合肥物质科学研究院 Motor detection and remote monitoring system based on PXIe test platform

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