CN103094624B - A kind of function detector - Google Patents
A kind of function detector Download PDFInfo
- Publication number
- CN103094624B CN103094624B CN201210593827.9A CN201210593827A CN103094624B CN 103094624 B CN103094624 B CN 103094624B CN 201210593827 A CN201210593827 A CN 201210593827A CN 103094624 B CN103094624 B CN 103094624B
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- Prior art keywords
- track
- fixed pedestal
- detector
- battery
- release
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Tests Of Electric Status Of Batteries (AREA)
Abstract
This application discloses a kind of function detector, comprise workbench, be positioned on workbench, for transmitting the conveyer belt (7) of battery, ejecting device, with the main frame (11) for detecting battery, described ejecting device comprises fixed pedestal (1), releases baffle plate (3), releases cylinder (5) and processing unit (10).The ejecting device of the application under control of the processing unit, can control to release cylinder and produce corresponding action, automatically defective battery is released from production line, do not cause the interference to function detector, reduce the number of times that Function detection machine equipment is restarted, thus ensure that the stability of Function detection machine equipment, improve production efficiency.
Description
Technical field
The application relates to electro-mechanical arts, particularly relates to a kind of function detector.
Background technology
In the manufacture of lead-acid battery, whether battery is qualified closely related with the performance of battery, and to the detection of battery performance, comprising and check battery whether short circuit, whether, be in a battery production requisite procedure, be also an extremely important procedure if discharging.But existing function detector is in the process detected; if run into the problem that detected battery exists short circuit etc.; these batteries will cause function detector directly to be shut down when to be mixed in spec battery and to carry out next process; now need employee battery take out of come after; restart facility detects machine, just can continue to produce.This problem makes employee when production, and labour intensity is large, and equipment often closes to open and restarts, and causes equipment unstable, and can cause error detection to battery in this case, seriously reduce production efficiency.
Summary of the invention
The problem that the application will solve is, proposes a kind of function detector defective battery can released from spec battery.
The function detector of the application is used for the detection of battery, comprising workbench, being positioned on workbench, for transmitting the conveyer belt of battery, ejecting device, with the main frame for detecting battery, described ejecting device comprises fixed pedestal, releases baffle plate, releases cylinder and processing unit; Described fixed pedestal is arranged on described workbench, described fixed pedestal has the first track of through fixed pedestal along the direction of transmitting perpendicular to described conveyer belt, described release cylinder is fixing on the table, the clutch end of described release cylinder is connected with described release baffle plate through the first track of described fixed pedestal, the clutch end of described release cylinder connects described processing unit, described processing unit is also connected with described main frame, produces corresponding action for controlling to release cylinder according to testing result.
Described processing unit comprises detector, processor and control valve, and described detector is fixedly connected on described fixed pedestal, exports the signal of telecommunication when detecting battery and arriving; Described processor is connected with described detector and described control valve respectively, the other end of described control valve connects the control end of described release cylinder, after described processor receives the signal of telecommunication of detector output, control valve is output control signals to according to the testing result that main frame exports, control control valve and connect the control end releasing cylinder, described release cylinder responsive control signal promotes to release baffle plate by clutch end and moves to conveyer belt.
Described detector is transducer.
Described control valve is electromagnetically operated valve.
Described function detector also comprises two guide rods, described fixed pedestal also has the second track and the 3rd track along the direction perpendicular to the long limit of described fixed pedestal, described two guide rods are each passed through described second track and the 3rd track, are connected with described release baffle plate.
Described first track is positioned at the middle part of described fixed pedestal, and described second track and the 3rd track are positioned at the position of the two ends symmetry of described fixed pedestal.
Described first track, the second track and the 3rd track are through hole or groove.
Described workbench is provided with NonConforming Parts Area, and described NonConforming Parts Area is arranged on the opposite of ejecting device along conveyer belt.
In the application, battery ejecting device under control of the processing unit, can control to release cylinder and produce corresponding action, automatically defective battery is released from production line, do not cause the interference to function detector, reduce the number of times that Function detection machine equipment is restarted, thus ensure that the stability of Function detection machine equipment, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the structure chart of a kind of function detector in the application's execution mode;
Fig. 2 is a kind of connection diagram of the processing unit in the application's execution mode.
Embodiment
By reference to the accompanying drawings the application is described in further detail below by embodiment.
Please refer to Fig. 1, a kind of function detector of present embodiment comprises workbench, is positioned at the conveyer belt 7 on workbench, to the main frame 11 that battery detects, and ejecting device, ejecting device comprises fixed pedestal 1, releases baffle plate 3, releases cylinder 5 and processing unit 10.Wherein fixed pedestal 1 is arranged on substrate 9, fixed pedestal 1 has the first track of through fixed pedestal 1 along the direction perpendicular to conveyer belt 7, release cylinder 5 fixing on the table, release cylinder 5 clutch end through fixed pedestal 1 the first track with release baffle plate 3 be connected, release the control end connection handling unit 10 of cylinder 5, processing unit 10 is also connected with the main frame 11 of function detector, produces corresponding action for controlling to release cylinder 5 according to testing result.
As shown in Figure 2, processing unit 10 in present embodiment comprises detector, processor and control valve, detector is fixedly connected on fixed pedestal 1, for responding on conveyer belt 7 whether have battery, and export the signal of telecommunication when detecting battery and arriving, concrete, detector is transducer 101(inductor), such as infrared sensor or approach switch sensor etc.; Processor is connected with the control end releasing cylinder 5 with detector respectively, concrete, and processor is programmable logic controller (PLC) (PLC) 102, in other embodiments, can also be detector or the processor of other type.After processor receives the signal of telecommunication of detector output, control valve is output control signals to according to the testing result that main frame 11 exports, control control valve and connect the control end releasing cylinder 5, release cylinder 5 responsive control signal promotes to release baffle plate 3 by clutch end and moves to conveyer belt 7.In addition, control valve is electromagnetically operated valve 103, one end connection control device of electromagnetically operated valve 103, the other end connects the control end releasing cylinder 5, processor 102 releases the action of cylinder by the switch control rule of electromagnetically operated valve 103, in other embodiments, also can be the control valve of other type.
In addition, ejecting device in present embodiment also comprises two guide rods 6, and fixed pedestal 1 also has the second track and the 3rd track along the direction perpendicular to the long limit of fixed pedestal 1, two guide rods 6 are each passed through the second track and the 3rd track, be connected with release baffle plate 3, two guide rods 6 are also connected with release cylinder 5 respectively.Further, the first track, the second track and the 3rd track are through hole or groove.Due in the process releasing the motion of cylinder 5 promotion release baffle plate 3, the displacement that release baffle plate 3 is pushed out has certain length, and the setting of guide rod 6 releases cylinder 5 positioning to prevent, to ensure that release baffle plate 3 can move in parallel.Wherein, fixed pedestal 1 first track is positioned at the middle part of fixed pedestal 1, and the second track and the 3rd track are positioned at the position of the two ends symmetry of fixed pedestal 1.In other embodiments, the structure of track, position or number can be changed flexibly.
The function detector of the present embodiment comprises, four function detector etc., function detector is the electrical integrated professional equipment of a kind of large-scale computer, it combines various modern automatic control technology, be small-and-medium dense battery manufacturing enterprise desirable be also indispensable product export terminal detection device, it reduces production cost and labour intensity to battery production enterprise, improves the quality of products and production efficiency has very large effect.Four function detector mainly comprise four functions: the internal resistance of cell detects, and high pressure adaptation detects, heavy-current discharge capacity check and branding product batch number.Three function detector have any three functions in four function detector.The internal resistance of cell detects and adopts Japan to produce internal resistance test device, and measuring accuracy is high, working stability, detects credible.Capacity check possesses autostore parameters, and battery capacity detected parameters can print at any time, forms initial data form to battery client, the foundation that also can become enterprise wife quality control and review.Capacity check both can detect battery open and close road voltage, also can only detect battery ratioed current.Branding part adopts steel submodule, has small and exquisite, clear, feature attractive in appearance, and branding is stablized and the branding time can be arranged flexibly.
In the testing process of Function detection to battery; if wherein some battery short circuit; due to the setting of PLC program, the battery detected will exceed the set point of program, and PLC will quit work; even siren also can be reported to the police; to cause function detector directly to be shut down, employee needs underproof battery to take out, and presses and restarts button; equipment just can normally run, and have impact on the detection to other non-shorting battery.The function detector of the application, before the charge/discharge capacity, performance of detection battery, also can detect situations such as the short circuits of battery.Function detector generally all has workbench, the substrate 9 of battery ejecting device is fixed on the workbench of function detector, after the present embodiment adds ejecting device on the table, also be provided with NonConforming Parts Area 8 on the table, NonConforming Parts Area 8 is arranged on the opposite of ejecting device along conveyer belt 7, as shown in Figure 1.
The course of work of the function detector in the present embodiment is: start-up performance detects the power supply of machine, and battery is transmission on conveyor belt 7, and transducer 101 first senses battery, and provides PLC102 signal, PLC102 is to main frame signal of function detector, the main frame 11 of function detector obtains the signal that PLC102 transmits, and the head that controlling functions detects machine is started working, namely battery is detected, and testing result is fed back to PLC102, PLC102 produces corresponding control command according to feedback result, and produce corresponding action by solenoid control release cylinder 5, if when the main frame 11 of such as function detector detects that arrived battery exists the problem such as short circuit or electric leakage (data exceed setting threshold), just this result feedback to PLC102, PLC102 just gives electromagnetically operated valve 103 1 signals, the current turns ON of electromagnetically operated valve 103, the piston releasing cylinder 5 is opened, promote to release cylinder 5 action, release the guide rod 6 that cylinder 5 drives both sides, promote to release baffle plate 3, after release baffle plate 3 encounters battery, battery is shifted onto defective district, the work of circulation like this, qualified battery continues to flow into next procedure downwards, underproof battery launched device is released, after employee takes out of underproof battery come, carry out inspection to reprocess, ensure that the normal operation of work.
After have employed the battery ejecting device of the application, can control to release cylinder and produce corresponding action, automatically defective battery is released from production line, do not cause the interference to function detector, improve production efficiency, reduce the number of times that equipment is restarted simultaneously, thus ensure that the stability of Function detection machine equipment, reduce the maintenance rate of equipment; And can ensure that defective item can not flow into next procedure, reduce the labour intensity of workman, transferred the enthusiasm of workman's work, speed of production is fast, improves operating efficiency.
The ejecting device of the application also can be directly used in the detection of battery disqualification rate, can also be used for detecting other object, such as nut, diode etc. on miscellaneous equipment.
Above content is the further description done the application in conjunction with concrete execution mode, can not assert that the concrete enforcement of the application is confined to these explanations.For the application person of an ordinary skill in the technical field, under the prerequisite not departing from the application's design, some simple deduction or replace can also be made.
Claims (5)
1. for a function detector for battery, comprising workbench, being positioned on workbench, for transmitting the conveyer belt (7) of battery, with the main frame (11) for detecting battery, it is characterized in that, also comprise ejecting device, described ejecting device comprises:
Fixed pedestal (1), release baffle plate (3), release cylinder (5) and processing unit (10);
Described fixed pedestal (1) is arranged on described workbench, described fixed pedestal (1) has the first track of through fixed pedestal (1) along the direction of transmitting perpendicular to described conveyer belt (7), described release cylinder (5) is fixing on the table, the clutch end of described release cylinder (5) is connected with described release baffle plate (3) through the first track of described fixed pedestal (1), the clutch end of described release cylinder (5) connects described processing unit (10), described processing unit (10) is also connected with described main frame (11), corresponding action is produced for controlling to release cylinder (5) according to testing result,
Also comprise two guide rods (6), described fixed pedestal (1) also has the second track and the 3rd track along the direction perpendicular to described fixed pedestal (1) long limit, described two guide rods (6) are each passed through described second track and the 3rd track, are connected with described release baffle plate (3);
Described processing unit (10) comprises detector, processor and control valve, and described detector is fixedly connected on described fixed pedestal (1), exports the signal of telecommunication when detecting battery and arriving; Described processor is connected with described detector and described control valve respectively, the other end of described control valve connects the control end of described release cylinder (5), after described processor receives the signal of telecommunication of detector output, control valve is output control signals to according to the testing result that main frame (11) exports, control control valve and connect the control end releasing cylinder (5), it is mobile to conveyer belt (7) that described release cylinder (5) responsive control signal promotes to release baffle plate (3) by clutch end; Described detector is transducer (101).
2. function detector as claimed in claim 1, it is characterized in that, described control valve is electromagnetically operated valve (103).
3. function detector as claimed in claim 1, it is characterized in that, described first track is positioned at the middle part of described fixed pedestal (1), and described second track and the 3rd track are positioned at the position of the two ends symmetry of described fixed pedestal (1).
4. function detector as claimed in claim 1, it is characterized in that, described first track, the second track and the 3rd track are through hole or groove.
5. function detector as claimed in claim 1, it is characterized in that, described workbench is provided with NonConforming Parts Area (8), described NonConforming Parts Area (8) are arranged on the opposite of ejecting device along conveyer belt (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210593827.9A CN103094624B (en) | 2012-12-29 | 2012-12-29 | A kind of function detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210593827.9A CN103094624B (en) | 2012-12-29 | 2012-12-29 | A kind of function detector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103094624A CN103094624A (en) | 2013-05-08 |
| CN103094624B true CN103094624B (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210593827.9A Expired - Fee Related CN103094624B (en) | 2012-12-29 | 2012-12-29 | A kind of function detector |
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| Country | Link |
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| CN (1) | CN103094624B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111208430B (en) * | 2020-03-17 | 2020-12-04 | 安徽德亚电池有限公司 | Graphene battery electrode plate detection device |
| CN112620164B (en) * | 2021-01-14 | 2021-11-23 | 深圳市新能动力电源有限公司 | Power battery delivery voltage detection device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200988037Y (en) * | 2006-12-13 | 2007-12-12 | 比亚迪股份有限公司 | Battery sorter |
| CN201565429U (en) * | 2009-11-27 | 2010-09-01 | 宁波维科电池有限公司 | Battery thickness detection sorting instrument |
-
2012
- 2012-12-29 CN CN201210593827.9A patent/CN103094624B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200988037Y (en) * | 2006-12-13 | 2007-12-12 | 比亚迪股份有限公司 | Battery sorter |
| CN201565429U (en) * | 2009-11-27 | 2010-09-01 | 宁波维科电池有限公司 | Battery thickness detection sorting instrument |
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| Publication number | Publication date |
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| CN103094624A (en) | 2013-05-08 |
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Granted publication date: 20150805 Termination date: 20151229 |
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