CN102989864B - Automatic production system for gooseneck tunnel of container - Google Patents
Automatic production system for gooseneck tunnel of container Download PDFInfo
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- CN102989864B CN102989864B CN201110268206.9A CN201110268206A CN102989864B CN 102989864 B CN102989864 B CN 102989864B CN 201110268206 A CN201110268206 A CN 201110268206A CN 102989864 B CN102989864 B CN 102989864B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 244000261422 Lysimachia clethroides Species 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 175
- 239000000463 material Substances 0.000 claims abstract description 126
- 238000009966 trimming Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 238000007493 shaping process Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 9
- 230000009471 action Effects 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
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Abstract
The present invention relates to the technical field of container production system, disclose automatic production system for gooseneck tunnel of container, for sheet fabrication is become container goose neck tunnel, comprise the conveying mechanism can carrying sheet material, can on sheet material the blanking mechanism of stamping-out breach, sheet material can be carried out the trimming mechanism of cutting edge, the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material can be carried out to sheet material dual-side, along the flow direction of described conveying mechanism, described blanking mechanism, trimming mechanism and tamping mechanism are sequentially located on described conveying mechanism, described rotating mechanism and described tamping mechanism are set up in parallel.Compared with prior art, this Automatic Production System completes conveying to sheet material automatically, stamping-out goes out breach, cutting edge and profiling operation, and its floor space is few, and whole process does not need artificial participation, and automaticity is high, and production cost is low.
Description
Technical field
The present invention relates to the technical field of container production system, particularly relate to automatic production system for gooseneck tunnel of container.
Background technology
Goose neck tunnel is part important in container, especially, the container goose neck tunnel of 40 feet and 45 feet is the part that in container component part, monomer is maximum, the heaviest, and its length is maximum reaches 3992mm, width reaches 1410mm, and weight is between 160Kg to 200Kg.
In prior art, to the mode of production of container goose neck tunnel be substantially total man's work produce, whole production procedure is all that manual operation completes, and in production procedure, each operation needs 2 to 4 people's operations, like this, not only the occupied ground area of production system is large, sheet material inter process transhipment often, simultaneously, labor strength is very big, and production cost is high.
Summary of the invention
The present invention is directed to deficiency of the prior art, automatic production system for gooseneck tunnel of container is provided, this Automatic Production System floor space is few, do not need artificial participation, automaticity is high and production cost is low.
The present invention realizes like this, automatic production system for gooseneck tunnel of container, for sheet fabrication is become container goose neck tunnel, comprise can carry sheet material conveying mechanism, can on sheet material stamping-out breach blanking mechanism, sheet material can be carried out cutting edge trimming mechanism, the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material can be carried out to sheet material dual-side, along the flow direction of described conveying mechanism, described blanking mechanism, trimming mechanism and tamping mechanism are sequentially located on described conveying mechanism, and described rotating mechanism and described tamping mechanism are set up in parallel.
Further, also comprise the pile mechanism that can be used for the shaping sheet material of pile, described pile mechanism is located at the end of described conveying mechanism.
Further, also comprise the switching mechanism that the sheet material that a side can be pressed type carries out overturning, described switching mechanism is located between described tamping mechanism and described pile mechanism.
Further, described blanking mechanism comprise can the large breach assembly of the large breach of sheet metal forming and can on sheet material the small gap assembly of stamping-out small gap.
Further, described conveying mechanism has can be carried the first conveying assembly of sheet material and sheet material can be picked up the automatic feed mechanism sent in described blanking mechanism, and described automatic material loading structure is located between described first conveying assembly and described blanking mechanism.
Further, described automatic feed mechanism comprises the first support and can the suction cup carrier of movement in described first support-moving, and described suction cup carrier is provided with the sucker that can pick up sheet material.
Further, also comprise the first keeper can located panel length direction and width, described first keeper is placed in described blanking mechanism.
Further, described rotating mechanism comprises liftable second support and to be connected on described second support and rotating magnetic chuck.
Further, described switching mechanism comprises scalable and can be connected to the support bar of sheet material, and described two support bars are oppositely arranged.
Further, be provided with can by the pile cylinder in sheet material propulsion reactor ink recorder structure for the end of described conveying mechanism.
Compared with prior art, this Automatic Production System completes conveying to sheet material, stamping-out breach, cutting edge and profiling operation automatically, and its floor space is few, and whole process does not need artificial participation, and automaticity is high, and production cost is low.
Accompanying drawing explanation
Fig. 1 is the schematic top plan view of the Automatic Production System that the embodiment of the present invention provides;
Fig. 2 is the technology arrangement schematic diagram of the Automatic Production System that the embodiment of the present invention provides.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
The invention provides automatic production system for gooseneck tunnel of container, for sheet fabrication is become container goose neck tunnel, comprise can carry sheet material conveying mechanism, can on sheet material stamping-out breach blanking mechanism, sheet material can be carried out cutting edge trimming mechanism, the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material can be carried out to sheet material dual-side, along the flow direction of described conveying mechanism, described blanking mechanism, trimming mechanism and tamping mechanism are sequentially located on described conveying mechanism, and described rotating mechanism and described tamping mechanism are set up in parallel.
Automatic Production System floor space in the present invention is few, and whole process does not need artificial participation, and automaticity is high, and production cost is low.
Below in conjunction with concrete accompanying drawing, realization of the present invention is described in detail.
As shown in Fig. 1 ~ 2, it is a preferred embodiment provided by the invention.
This Automatic Production System 1 is for processing sheet material, plate forming is made to be the goose neck tunnel of container, certainly, this goose neck tunnel can be the girder or plate etc. in container with goose neck tunnel, generally, need to carry out the operations such as stamping-out breach, cutting edge and die mould to sheet material, could realize plate forming is container goose neck tunnel.
In the present embodiment, Automatic Production System 1 comprises the conveying mechanism can carrying sheet material, can to the blanking mechanism of sheet metal forming breach, the trimming mechanism 109 of cutting edge can be carried out to sheet material, the tamping mechanism 110 that can carry out die mould to limit, sheet material two opposite sides and the rotating mechanism 113 that sheet material can be rotated, sheet material flows on the conveyor, and in the process of flowing, blanking mechanism, trimming mechanism 109 and tamping mechanism 110 carry out stamping-out to sheet material respectively, cutting edge and die mould, make it forms breach, appearance and size meets the requirements, profile meets the requirements, along sheet material flow direction on the conveyor, blanking mechanism, trimming mechanism 109 and tamping mechanism 110 are sequentially located on described conveying mechanism, described transmission mechanism and described tamping mechanism 110 are set up in parallel.
Above-mentioned Automatic Production System 1 pair of sheet material is adopted to process, sheet material flows on the conveyor, first go out breach in blanking mechanism upper punch, then, enter trimming mechanism 109, cutting is carried out to the side of sheet material, make being of the required size of sheet material, then, the side of tamping mechanism 110 to the sheet material cutting out side carries out die mould, after a side presses type, sheet material is carried out 180 ° of rotations by rotating mechanism 113, another side of sheet material is made to carry out in tamping mechanism 110, thus, tamping mechanism 110 another side to this sheet material carries out die mould, thus, complete the profiling operation to limit, sheet material two opposite sides, plate forming is made to be container goose neck tunnel.This Automatic Production System 1 is in the process of processing, and all automatically complete, do not need artificial participation, automatically complete transhipment between each operation, automaticity is high, and floor space is little, and cost is also low.
In order to for by the sheet material pile after shaping, thus, this Automatic Production System 1 also comprises pile mechanism 117, this pile mechanism 117 is positioned at the end of conveying mechanism, like this, pile mechanism 117 will be fallen into from conveying mechanism sheet forming out, certainly, for the ease of external equipment, the sheet forming in this pile mechanism 117 is transported, this pile mechanism 117 can move up and down, like this, when external equipment needs shaping sheet material to transport, this pile mechanism 117 will rise, when be in the sheet forming that conveying mechanism falls into is carried out pile time, this pile mechanism 117 is in the state of decline.
Carry out shaping after sheet material pile time, firmly place each other to make the sheet material of pile in pile mechanism 117, and saving space, adjacent sheet forming adopts forward and reverse pile to place, that is, first is face up to be placed in pile mechanism 117, so second must overturn 180 ° of piles on first sheet forming, the like, like this, after making between adjacent sheet material mutual pile together, more firm, can not drop, and saving space, be convenient to external equipment by the transhipment of sheet material good for pile in pile mechanism 117.Therefore, this Automatic Production System 1 also comprises the switching mechanism 115 that sheet material can be carried out overturning, this switching mechanism 115 is located on conveying mechanism, and be placed between tamping mechanism 110 and pile mechanism 117, like this, thus sheet forming out can enter on this switching mechanism 115 in tamping mechanism 110, switching mechanism 115 overturns the sheet material flowed through on it is alternate, makes pile that adjacent sheet material can be just anti-phase together.
In the present embodiment, blanking mechanism comprises for the large breach assembly 102 of the large breach of stamping-out on sheet material and the small gap assembly 105 for stamping-out small gap on sheet material, large breach herein and small gap are toward each other, do not relate to concrete size restriction, this large breach assembly 102 and small gap assembly 105 are sequentially located on described conveying mechanism, when sheet material is on large breach assembly 102 after stamping-out after large breach, enter stamping-out small gap in small gap assembly 105 again, certainly, according to actual needs, also can be first stamping-out small gap, and then the large breach of stamping-out.
Above-mentioned conveying mechanism has for carrying the first conveying assembly 100 of sheet material and the sheet material on the first conveying assembly 100 can being picked up the automatic charging assembly 101 sent in blanking mechanism, first conveying assembly 100 is positioned at the rear of described blanking mechanism, and automatic charging assembly 101 is between the first conveying assembly 100 and blanking mechanism, like this, when the most original sheet material is placed on after on the first conveying assembly 100, along with the conveying of the first conveying assembly 100, the sheet material entered wherein picks up and sends in blanking mechanism and carries out stamping-out by automatic charging assembly 101.
Automatic feed mechanism comprises the first support 1010 and can the suction cup carrier 1011 of movement on the first support 1010, suction cup carrier 1011 is provided with scalable and can holds the sucker of sheet material, first support 1010 is located on the first conveying assembly 100, like this, when sheet material delivers to the first support 1010 by the first conveying assembly 100, the sucker in suction cup carrier 1011 declines, and holds sheet material, then rise, move in blanking mechanism along the first support 1010 and process.
In order to respond to the position of plate, be provided with induction pieces at the rear of blanking mechanism, when sucker moves to blanking mechanism with sheet material, when induction pieces senses sheet material, sucker will put down plate, and resets.
When plate is placed on after in blanking mechanism, in order to accurately and be convenient to carry out blanking operation to sheet material, the first keeper 103 is also provided with in blanking mechanism, this first keeper 103 can be opposite to the length direction of the sheet material in blanking mechanism and width positions, and makes blanking mechanism can carry out stamping-out in the tram on sheet material.
In the present embodiment, the first keeper 103 is arranged in large breach assembly 102, and that is, the sheet material that automatic feed mechanism is sent to carries out processing in the large breach assembly 102 in blanking mechanism.
Conveying mechanism also has liftable and drive sheet material enters the second conveying assembly 104 in small gap assembly 105, this second conveying assembly 104 is arranged between large breach assembly 102 and small gap assembly 105, when large breach assembly 102 is after sheet material upper punch determines large breach, this second conveying assembly 104 rises, thus, sheet material then can be placed on this second conveying assembly 104, this second conveying assembly 104 drives sheet material to arrive small gap assembly 105 place, by this small gap assembly 105 stamping-out small gap on sheet material.
In order to make small gap assembly 105 can accurate location stamping-out small gap on sheet material, second keeper 106 that can position panel length direction and width is provided with in this small gap assembly 105, like this, arrive the sheet material at small gap assembly 105 place under the positioning action of the second keeper 106, position accurately can be in, like this, small gap also can make arrangement after due consideration small gap in position upper punch accurately.
Large breach assembly 102 in above-mentioned and small gap assembly 105 can be hydraulic press, certainly, also can be that other can the equipment of stamping-out breach.
Conveying mechanism also has the 3rd conveying assembly the 107, three conveying assembly 107 and is arranged between small gap assembly 105 and trimming mechanism 109.
In addition, in trimming mechanism 109, be also provided with location pushing component 108, this location pushing component 108 can promote sheet material and position sheet material, when the second conveying assembly 104 just sheet material be pushed in trimming mechanism 109 and carry out cutting edge, meanwhile, also positioning action is played to the cutting edge of sheet material.
In order to the space of saving Automatic Production System 1 is arranged, the 3rd conveying assembly 107 in above-mentioned and the vertical setting mutually of the second conveying assembly 104, like this, sheet material, in the process of conveying, turns round, instead of straight line conveying, like this, the area occupied of conveying mechanism can be saved.
Like this, after sheet material is placed in trimming mechanism 109, it is also placed on the 3rd conveying assembly 107, after trimming mechanism 109 pairs of sheet materials carry out cutting edge, sheet material can continue to be fed forward by the 3rd conveying assembly 107, sheet material is transported to tamping mechanism 110 place, actuating mechanism 111 action also uses the 3rd keeper 112 to position, and utilizes the limit, two opposite sides of tamping mechanism 110 pairs of sheet materials to carry out die mould.
After a side die mould of tamping mechanism 110 pairs of sheet materials completes, in order to relative side sheet material having been pressed to type carries out die mould, need to rotate sheet material, the relative side making sheet material press the side of type can carry out die mould in tamping mechanism 110, the sheet material that one side has been pressed type by the rotating mechanism 113 in above-mentioned holds and rotates, and makes the side relative with the side pressing type can enter tamping mechanism 110 medium-pressure type.
Concrete, rotating mechanism 113 comprises liftable second support and connects rotating magnetic chuck on the secondary support bracket, after a side die mould of sheet material completes, second support of rotating mechanism 113 is gone up, magnetic chuck on it holds sheet material, and rotate, in the present embodiment, its angle of rotating is 180 °.
Conveying mechanism in the present embodiment also has the 4th conveying assembly 114, the sheet material completed after dual-side die mould enters in the 4th conveying assembly 114, and under the drive of the 4th conveying assembly 114, can enter in pile mechanism 117 and carry out pile, certainly, switching mechanism 115 in above-mentioned is arranged in the 4th conveying assembly 114, this switching mechanism 115 carries out alternate upset to the sheet material flowed through on it, namely first sheet material does not overturn, second sheet material overturns, 3rd sheet material does not overturn, 4th sheet material overturns, the rest may be inferred, this switching mechanism 115 pairs of sheet materials carry out turning operation, make to carry out sheet material in pile mechanism 117 can just anti-phase pile together.
In the present embodiment, switching mechanism 115 comprises two support bars be oppositely arranged 1151, these two support bars 1151 can stretch, and are inclined in the 4th conveying assembly 114, like this, when needing the sheet material carrying out overturning to flow through this switching mechanism 115 place, two support bars be oppositely arranged 1151 are connected to the upper of sheet material respectively, and one is stretched out, and another shrinks, thus sheet material is overturn, realize being stacked pile to the positive and negative of sheet material.
Certainly, providing the power source stretching out or shrink to be cylinder in above-mentioned support bar 1151, certainly, also can be hydraulic cylinder.
Better can enter in pile mechanism 117 to make the sheet material on the 4th conveying assembly 114 and carry out pile, at the end of the 4th conveying assembly 114, namely the end of conveying mechanism is provided with and promotes cylinder 116, and this promotion cylinder 116 can be used for promoting sheet material to carry out in pile mechanism 117.
In the present embodiment, pile mechanism 117 is two lifting platforms and chain, after on the lifting platform of porch, the quantity of goose neck tunnel reaches some, this lifting platform then can drop to the end, goose neck tunnel is placed on chain, chain conveying goose neck tunnel is to exit lifting platform, exit lifting platform rises, thus, goose neck tunnel shaping on it carrying will be walked by extraneous haulage equipment, and entrance and exit lifting platform again rise respectively and decline, wait for that shaping goose neck tunnel carries out pile and carrying, thus production system is not shut down when realizing carrying part.
In order to save floor occupying area, the 4th conveying assembly 114 and the 3rd conveying assembly 107 are vertically disposed.
In the present embodiment, first conveying assembly 100 and the 3rd conveying assembly 107 are rolling cylinder, second conveying assembly 104 is liftable transport trolley, 4th conveying assembly 114 is belt transmission part, certainly, setting in the present embodiment is not unique, and user according to the demand of reality, can arrange the type of the first conveying assembly 100, second conveying assembly 104, the 3rd conveying assembly 107 and the 4th conveying assembly 114 respectively.
In the present embodiment, the first keeper 103 and the second keeper 106 are cylinder; Induction pieces is then position switch, certainly, also can be other components and parts of sensor.
In addition, the deployment scenarios of the conveying mechanism in the present embodiment is just arranged for the environment in reality, and be not unique, user can re-start layout according to actual environment.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. automatic production system for gooseneck tunnel of container, for sheet fabrication is become container goose neck tunnel, it is characterized in that, comprise can carry sheet material conveying mechanism, can on sheet material stamping-out breach blanking mechanism, sheet material can be carried out cutting edge trimming mechanism, the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material can be carried out to sheet material dual-side, along the flow direction of described conveying mechanism, be sequentially provided with described blanking mechanism, trimming mechanism and tamping mechanism, described rotating mechanism and described tamping mechanism are set up in parallel; Described automatic production system for gooseneck tunnel of container also comprises the pile mechanism that can be used for the shaping sheet material of pile, and described pile mechanism is located at the end of described conveying mechanism; Described automatic production system for gooseneck tunnel of container also comprises the switching mechanism that the sheet material that a side can be pressed type carries out overturning, and described switching mechanism is located between described tamping mechanism and described pile mechanism; Described switching mechanism comprises scalable and can be connected to two support bars of sheet material, and described two support bars are oppositely arranged, and two support bars are in tilted layout; Described blanking mechanism comprise can the large breach assembly of the large breach of sheet metal forming and can on sheet material the small gap assembly of stamping-out small gap; Described conveying mechanism has liftable and drives sheet material to enter with the second conveying assembly of stamping-out small gap on sheet material in described small gap assembly when large breach assembly rises after sheet material upper punch determines large breach, and this second conveying assembly is arranged between described large breach assembly and described small gap assembly; Described conveying mechanism also has the 3rd conveying assembly, and the 3rd conveying assembly is arranged between described small gap assembly and described trimming mechanism; Described 3rd conveying assembly is arranged with described second conveying assembly is mutually vertical; Described conveying mechanism also has sends in described pile mechanism for the sheet material after described tamping mechanism is completed dual-side die mould the 4th conveying assembly carrying out pile, and described 4th conveying assembly and described 3rd conveying assembly are vertically disposed.
2. automatic production system for gooseneck tunnel of container as claimed in claim 1, it is characterized in that, described conveying mechanism has can be carried the first conveying assembly of sheet material and sheet material can be picked up the automatic feed mechanism sent in described blanking mechanism, and described automatic material loading structure is located between described first conveying assembly and described blanking mechanism.
3. automatic production system for gooseneck tunnel of container as claimed in claim 2, is characterized in that, described automatic feed mechanism comprises the first support and can the suction cup carrier of movement in described first support-moving, and described suction cup carrier is provided with the sucker that can pick up sheet material.
4. automatic production system for gooseneck tunnel of container as claimed in claim 1, is characterized in that, also comprise the first keeper can located panel length direction and width, described first keeper is placed in described blanking mechanism.
5. automatic production system for gooseneck tunnel of container as claimed in claim 1, is characterized in that, described rotating mechanism comprises liftable second support and to be connected on described second support and rotating magnetic chuck.
6. automatic production system for gooseneck tunnel of container as claimed in claim 1, it is characterized in that, the end of described conveying mechanism is provided with can by the pile cylinder in sheet material propulsion reactor ink recorder structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110268206.9A CN102989864B (en) | 2011-09-09 | 2011-09-09 | Automatic production system for gooseneck tunnel of container |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110268206.9A CN102989864B (en) | 2011-09-09 | 2011-09-09 | Automatic production system for gooseneck tunnel of container |
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| Publication Number | Publication Date |
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| CN102989864A CN102989864A (en) | 2013-03-27 |
| CN102989864B true CN102989864B (en) | 2015-12-09 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103611838A (en) * | 2013-11-28 | 2014-03-05 | 南通麦斯铁数控机床有限公司 | Numerical control shearing stacking production system special for aluminum plates |
| CN104801976A (en) * | 2014-05-16 | 2015-07-29 | 中集集团集装箱控股有限公司 | Container short bottom beam stamping production line |
| CN104801599B (en) * | 2014-05-16 | 2017-08-04 | 中集集团集装箱控股有限公司 | Container door crossbeam stamping line |
| CN104801982B (en) * | 2014-06-04 | 2017-05-03 | 中集集团集装箱控股有限公司 | Production line of small door sill parts of a container |
| CN104801600B (en) * | 2014-06-04 | 2017-08-04 | 中集集团集装箱控股有限公司 | Container gate sill base part production line |
| CN109366948A (en) * | 2018-11-04 | 2019-02-22 | 江苏兴达钢帘线股份有限公司 | A kind of plastic uptake partition production automatic cutting device |
| CN112157401B (en) * | 2020-09-09 | 2022-03-08 | 上海寰宇物流科技有限公司 | Automatic production process of container gooseneck tunnel |
| CN115303548A (en) * | 2022-07-19 | 2022-11-08 | 苏州华源中鲈包装有限公司 | Manufacturing, packaging and ex-warehouse process for multiple-time stamping products |
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| KR20090006300A (en) * | 2007-07-11 | 2009-01-15 | 김수영 | Manufacturing method for pull box |
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| CN202239209U (en) * | 2011-09-09 | 2012-05-30 | 中国国际海运集装箱(集团)股份有限公司 | Automatic production system for gooseneck tunnel of container |
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| CN101093130A (en) * | 2006-06-23 | 2007-12-26 | 中国国际海运集装箱(集团)股份有限公司 | System for manufacturing inner plate of freezer door, and manufacturing method |
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