A kind of double group type shaft coupling rolling device for dry granulating machine
Technical field
The invention belongs to powder former field, be specifically related to a kind of double group type shaft coupling rolling device for dry granulating machine.
Background technology
Dry granulation is directly material powder to be carried out compression forming by mechanical presses, carries out a kind of granulating process of fragmentation, granulation again, compares with wet granulation, and dry granulation technique has been omitted humidification and drying process, has saved a large amount of electric energy.Dry granulating machine is the industrial departments such as pharmacy, powder metallurgy, the former powder pressing of various low bulk densities is become the basic equipment of high bulk density particle.
Dry granulation is the compression forming that realizes raw material by rolling device, rolling device comprises actuating unit and the two rolls and the output shaft that be arranged in parallel, wherein roll is connected with actuating unit by output shaft, thereby the moment of torsion of actuating unit is sent to the rolling of roll realization roll by output shaft, and pushes sending into two raw materials between the roll.Because in the running of granulator; send into two material quantities between the roll and usually be difficult to keep from start to finish constant; when sending into the amount sudden fast rush of raw material sometime; if roll is to be connected with actuating unit by the rigidity output shaft; then can be excessive because of the extruding force that the material quantity that enters too much causes roll to be subject in operation process; cause roll to be stuck, can't run well.
Therefore, for the phenomenon that prevents that above-mentioned roll is stuck, rolling device of the prior art all is provided with shaft coupling usually, two sections rolling surface roll squeezers of a kind of pair of main shaft drives are disclosed such as Chinese patent literature CN201095194Y, this roll squeezer is provided with gear-box, gear-box has the output shaft of an input and two constant speed reverse rotations, one end key of output shaft of gear-box and syllogic cross fine setting shaft coupling connects together, the other end of syllogic cross fine setting shaft coupling and motionless pressure roller shaft are built key and are connected together, and the stage casing of this shaft coupling is mould nest centering micromatic setting; One end binding of another output shaft of gear-box and syllogic cross end-float coupling together, the other end of syllogic cross end-float coupling and unsteady roll mandrel binding are together, be equipped with at the two ends of unsteady roll mandrel can be along the bearing block of track slip, the thrust hydraulic cylinder is housed between this bearing block and the frame, and feeding device is equipped with in the top of motionless roll and unsteady roll.The syllogic cross fine setting shaft coupling that arranges on one of them output of this shaft coupling is positive coupling, when connected roll and output shaft generation off-centre, can proofread and correct by fine setting; The roll that is connected with its key is motionless roll, another roll that is connected with syllogic cross end-float coupling is the roll that floats, because the pressure of described thrust hydraulic cylinder is constant substantially, when running into putty or larger hard material, the pressure of motionless roll and unsteady roll shop building is greater than the thrust of hydraulic cylinder, force the roll that floats to be opened outward, after feeding recovered normally, unsteady roll resetted under the effect of hydraulic cylinder again.
Above-mentioned rolling device is by arranging described syllogic cross end-float coupling, can compensate certain radially, angle and axial displacement.But, the problem that above-mentioned rolling device still exists is, the intermediate slider of above-mentioned syllogic cross end-float coupling is to be in unsteady state, easily be offset, and thereby the skew of intermediate slider can make it produce larger centrifugal force so that dynamic loading increases, after long-term the use, easily wear and tear in the junction of two half a couplers and slide block, and then cause the galloping of roll, especially in above-mentioned prior art, because one of them roll is to be connected with output by positive coupling, do not possess compensating action, so operating floating compensation just all need to rely on described syllogic cross end-float coupling to carry out, thereby causes the amplitude that jumps of intermediate slider very large, and then more so that the galloping of roll, finally affect the uniformity of product particle density.
Summary of the invention
The technical problem that the present invention solves is that the intermediate slider of the syllogic cross end-float coupling of rolling device employing of the prior art is to be in unsteady state; jumping of certain amplitude easily occurs in the intermediate slider that floats in the running; thereby and intermediate slider can produce larger centrifugal force its dynamic loading is increased in the running; after long-term the use; easily wear and tear in the junction of two half a couplers and slide block; thereby the galloping that causes driven axle; affect the inhomogeneity problem of product particle bulk density, and then a kind of stable double group type hitch bar that is used for dry granulating machine is provided.
The technical scheme of the double group type hitch bar for dry granulating machine of the present invention is:
A kind of double group type hitch bar for dry granulating machine comprises:
Transmission mechanism, described transmission mechanism are provided with two parallel and output shafts in relative rotation;
Rolling device comprises that two difference are basically coaxial with each output shaft and by the shaft-driven roll of described output, is provided with roll gap between described two rolls;
The bias voltage resetting means applies the biasing force that resets to described rolling device;
Two shaft couplings, described two shaft couplings are respectively applied to connect output shaft and by the shaft-driven roll of described output;
Each described shaft coupling comprises two columniform half a couplers, described two half a couplers are fixedly connected with roll with output shaft respectively, two bottom surfaces relative at described two half a couplers are respectively arranged with yi word pattern groove and yi word pattern boss, and wherein said yi word pattern groove runs through the sidewall setting of the half a coupler at place; Described yi word pattern boss is nested to be arranged in the described yi word pattern groove;
Described two output shafts drive described two fixedly synchronized reverse rotations of half a coupler, during place, the center of circle straight line parallel of the yi word pattern groove of one of them shaft coupling and two rolls, place, the center of circle straight line of the yi word pattern groove of another shaft coupling and two rolls is perpendicular.
Described transmission mechanism also is provided with driving gear and driven gear, described driving gear and driven gear respectively with two coaxial settings of output shaft, the nested periphery that is fixed on described two output shafts, described driving gear and described driven gear are meshed.
The described half a coupler that is fixedly connected with described roll is provided with cylindrical groove towards a side of described roll, described cylindrical groove and the coaxial setting of described half a coupler, be provided with cylindrical protrusions at described roll towards a side of described half a coupler, the external diameter of described cylindrical protrusions matches with the internal diameter of described cylindrical groove, nested being arranged in the described cylindrical groove;
Be fixedly installed the transmission pivot pin at described half a coupler towards a side of described roll, described transmission pivot pin eccentric setting on the side of described half a coupler is provided with the pin-and-hole supporting with described transmission pivot pin in described cylindrical protrusions.
Described roll is provided with the draw-in groove of cuboid towards a side of described half a coupler, the opening of described draw-in groove be the square and with the coaxial setting of described roll, be nested with at described draw-in groove and be provided with contiguous block, described cylindrical protrusions is fixedly connected with described contiguous block is coaxial, and the diameter of described cylindrical protrusions equals the described foursquare length of side.
Be provided with the first screwed hole at the center of described cylindrical groove, the center of running through described cylindrical protrusions, contiguous block and described roll is provided with through hole, and described roll is fixedly connected with by the first bolt that runs through described through hole and described the first screwed hole with described half a coupler.
Be provided with waist-shaped hole at least one with half a coupler that described output shaft is connected, two bottom surfaces that described waist-shaped hole runs through the half a coupler at place arrange;
Be provided with the second screwed hole at the output shaft that is connected with the half a coupler that is provided with waist-shaped hole;
Also be provided with second bolt adaptive with described the second screwed hole, described half a coupler is fixedly connected with described output shaft by described the second bolt.
The number of degrees of the central angle that two centers of circle of described waist-shaped hole and the center of circle of described half a coupler form are that angle of circumference is divided by the twice of the described driven gear number of teeth.
Described waist-shaped hole has a plurality of, and the center of circle of described a plurality of waist-shaped holes is positioned on the same circumference.
At the external peripheral surface of described roll and axially be provided with bar-shaped trough along described roll.
The advantage of the double group type hitch bar for dry granulating machine of the present invention is:
(1) the double group type shaft coupling rolling device for dry granulating machine of the present invention, the shaft coupling that is used for connection output shaft and roll comprises two half a couplers, two bottom surfaces relative at described two half a couplers are respectively arranged with yi word pattern groove and yi word pattern boss, and described yi word pattern boss is nested to be arranged in the described yi word pattern groove; Described two output shafts drive described two fixedly synchronized reverse rotations of half a coupler, during place, the center of circle straight line parallel of the yi word pattern groove of one of them shaft coupling and two rolls, place, the center of circle straight line of the yi word pattern groove of another shaft coupling and two rolls is perpendicular.
Shaft coupling in the double group type shaft coupling rolling device among the present invention, compare with traditional shaft coupling, because unsteady slide block not being set, also cause centrifugal force larger with regard to having avoided because of the skew of slide block, and then so that the problem of wearing and tearing occur in the junction of half a coupler and slide block.And use in shaft coupling and the prior art one group rigid coupling device is set among the present invention, one group arranges unsteady hitch bar and compares, and has effectively reduced the amplitude that jumps of end-float coupling, thereby has guaranteed that roll can stable operation.
(2) the double group type shaft coupling rolling device for dry granulating machine of the present invention; described transmission mechanism also is provided with driving gear and driven gear; described driving gear and driven gear respectively with two coaxial settings of output shaft; the nested periphery that is fixed on described two output shafts; described driving gear and described driven gear are meshed; the present invention is by arranging described driving gear and driven gear; when actual motion; power source drives the driving gear rotation; realize again the running of driven gear by the engagement of driving gear and driven gear, thereby so that the two realizes synchronized reverse rotation.
(3) the double group type hitch bar for dry granulating machine of the present invention, at least one fixedly half a coupler be provided with waist-shaped hole, two bottom surfaces that described waist-shaped hole runs through described fixedly half a coupler arrange, also be provided with the bolt adaptive with described screwed hole, described fixedly half a coupler is fixedly connected with described output shaft by described bolt, is provided with screwed hole at the output shaft that is connected with the fixedly half a coupler that is provided with waist-shaped hole; Also be provided with the bolt adaptive with described screwed hole, described fixedly half a coupler is fixedly connected with described output shaft by described bolt.The purpose that the present invention arranges described waist-shaped hole and related accessory is after described double group type hitch bar moves a period of time, described two fixedly easily relatively rotations of generation of half a coupler, cause described two fixedly half a coupler misplace, the present invention is by arranging described waist-shaped hole and bolt, can finely tune in a circumferential direction described closed coupling, thereby the dislocation between two described closed couplings is proofreaied and correct.
Description of drawings
In order to make technical scheme of the present invention more be convenient to understand, below in conjunction with the specific embodiment and accompanying drawing technical solutions according to the invention are further elaborated.
The combining structure schematic diagram of the double group type shaft coupling rolling device for dry granulating machine of the present invention as shown in Figure 1;
Be as shown in Figure 2 shaft coupling of the present invention structural representation;
The structure chart of roll of the present invention as shown in Figure 3;
Wherein, Reference numeral is:
The 1-half a coupler; The 21-driving gear; The 22-driven gear; The 3-roll; The 4-output shaft; 5-yi word pattern groove; 6-yi word pattern boss; 7-the first screwed hole; The 8-through hole; 9-transmission pivot pin; The 10-pin-and-hole; The 11-cylindrical groove; The 12-cylindrical protrusions; The 13-contiguous block; 14-the second screwed hole; The 15-waist-shaped hole.
The specific embodiment
Embodiment 1
Double group type shaft coupling rolling device described in the present embodiment comprises:
Transmission mechanism, described transmission mechanism is provided with two parallel output shafts 4, driving gear 21 and driven gear 22, described driving gear 21 and driven gear 22 respectively with the 4 coaxial settings of two output shafts, the nested periphery that is fixed on described two output shafts 4, described driving gear 21 and described driven gear 22 are meshed, and the nested output shaft 4 that is provided with driving gear 21 is connected with motor;
Rolling device comprises that two difference are basically coaxial and by the roll 3 that described output shaft 4 drives with each output shaft 4, is provided with roll gap between described two rolls 3;
Described double group type shaft coupling rolling device also comprises:
The roll that two shaft couplings, described two shaft couplings are respectively applied to connect output shaft 4 and are driven by described output shaft 4;
Each described shaft coupling comprises two columniform half a couplers 1, described two half a couplers 1 are fixedly connected with roll with output shaft respectively, be respectively arranged with yi word pattern groove and yi word pattern boss in described two half a couplers 1 two relative bottom surfaces, wherein said yi word pattern groove runs through the sidewall setting of the half a coupler 1 at place; Described yi word pattern boss 6 nested being arranged in the described yi word pattern groove 5; Be provided with the yi word pattern groove on the half a coupler 1 that is fixedly connected with described output shaft in the present embodiment, and be provided with the yi word pattern boss on the half a coupler 1 that described roll is fixedly connected with.
Described two output shafts 4 drive described two fixedly half a coupler 1 synchronized reverse rotations, during place, the center of circle straight line parallel of the yi word pattern groove 5 of one of them shaft coupling 1 and two rolls 3, place, the center of circle straight line of the yi word pattern groove 5 of another shaft coupling 1 and two rolls 3 is perpendicular.
The course of work of the double group type shaft coupling rolling device described in the present embodiment is:
Under the drive of motor, the nested output shaft 4 that is provided with driving gear 21 is rotated, and drives and the driven gear 22 of its engagement carries out synchronized reverse rotation, thereby so that two output shafts 4 carry out synchronized reverse rotation;
Described output shaft 4 passes to roll 3 by fixing half a coupler 1 and interlock half a coupler 2 with moment of torsion, carries out synchronized reverse rotation thereby drive roll 3.
Embodiment 2
Double group type shaft coupling rolling device described in the present embodiment comprises as shown in Figure 1:
Transmission mechanism, described transmission mechanism is provided with two parallel output shafts 4, driving gear 21 and driven gear 22, described driving gear 21 and driven gear 22 respectively with the 4 coaxial settings of two output shafts, the nested periphery that is fixed on described two output shafts 4, described driving gear 21 and described driven gear 22 are meshed, and the nested output shaft 4 that is provided with driving gear 21 is connected with motor;
Rolling device comprises that two difference are basically coaxial and by the roll 3 that described output shaft 4 drives with each output shaft 4, is provided with roll gap between described two rolls 3; Axially be provided with bar-shaped trough on the surface of described roll 3 and along described roll.
Described double group type shaft coupling rolling device also comprises:
The roll that two shaft couplings, described two shaft couplings are respectively applied to connect output shaft 4 and are driven by described output shaft 4;
Each described shaft coupling comprises two columniform half a couplers 1, described two half a couplers 1 are fixedly connected with roll with output shaft respectively, be respectively arranged with yi word pattern groove and yi word pattern boss in described two half a couplers 1 two relative bottom surfaces, wherein said yi word pattern groove runs through the sidewall setting of the half a coupler 1 at place; Described yi word pattern boss 6 nested being arranged in the described yi word pattern groove 5; Be provided with the yi word pattern groove on the half a coupler 1 that is fixedly connected with described output shaft in the present embodiment, and be provided with the yi word pattern boss on the half a coupler 1 that described roll is fixedly connected with.
Described two output shafts 4 drive described two fixedly half a coupler 1 synchronized reverse rotations, during place, the center of circle straight line parallel of the yi word pattern groove 5 of one of them shaft coupling 1 and two rolls 3, place, the center of circle straight line of the yi word pattern groove 5 of another shaft coupling 1 and two rolls 3 is perpendicular.
The described half a coupler 1 that is fixedly connected with described roll in the present embodiment is provided with cylindrical groove 11 towards a side of described roll 3, as shown in Figures 2 and 3, described cylindrical groove 11 and described half a coupler 1 coaxial setting, be provided with cylindrical protrusions 12 at described roll towards a side of described half a coupler 1, the external diameter of described cylindrical protrusions 12 matches with the internal diameter of described cylindrical groove 11, nested being arranged in the described cylindrical groove 11; Described roll in the present embodiment also is provided with the draw-in groove of cuboid towards a side of described half a coupler 1, the opening of described draw-in groove be the square and with the coaxial setting of described roll, be nested with at described draw-in groove and be provided with contiguous block 13, described cylindrical protrusions 12 and described contiguous block 13 coaxial being fixedly connected with, the diameter of described cylindrical protrusions 12 equals the described foursquare length of side.
Be fixedly installed transmission pivot pin 9 at described cylindrical groove 11 towards a side of described roll 3, described transmission pivot pin 9 eccentric setting on the side of described half a coupler 1 is provided with the pin-and-hole 10 supporting with described transmission pivot pin 9 in described cylindrical protrusions 12.
Be provided with the first screwed hole 7 at the center of described cylindrical groove, the center of running through described cylindrical protrusions 12, contiguous block 13 and described roll is provided with through hole 8, and described roll is fixedly connected with by the bolt that runs through described through hole 8 and described the first screwed hole 7 with described half a coupler 1.
The present embodiment is provided with 5 waist-shaped holes 15 at the half a coupler 1 that is connected with described output shaft, and the described center of circle of described 5 waist-shaped holes 15 is positioned on the same circumference; Two bottom surfaces that described waist-shaped hole 15 runs through described fixedly half a coupler 1 arrange; The number of degrees of the central angle that two centers of circle of described waist-shaped hole 15 and the center of circle of described fixedly half a coupler 1 form are that angle of circumference is divided by the twice of described driven gear 22 numbers of teeth;
Be provided with the second screwed hole 14 at the output shaft that is connected with the half a coupler 1 that is provided with waist-shaped hole;
Also be provided with the bolt adaptive with described the second screwed hole 14, described half a coupler 1 is fixedly connected with described output shaft by described bolt.
The course of work of the double group type shaft coupling rolling device described in the present embodiment is:
Under the drive of motor, the nested output shaft 4 that is provided with driving gear 21 is rotated, and drives and its engagement driven gear 22 carries out synchronized reverse rotation, thereby so that two output shafts 4 carry out synchronized reverse rotation;
Described output shaft 4 passes to roll 3 by fixing half a coupler 1 and interlock half a coupler 2 with moment of torsion, carries out synchronized reverse rotation thereby drive roll 3.
When described shaft coupling misplaces because of long time running, described bolt can be unloaded, the half a coupler that will be connected with output shaft is adjusted in the circumferential direction of the circle, after being adjusted to the tram, again with fixing upper the getting final product of described bolt.
Need to prove, the rotation direction of the output shaft 4 of granulator described in the present invention should be suitable for roll 3 and raw material is brought in the roll gap be rolled.
Obviously, above-described embodiment only is for example clearly is described, and is not the restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give all embodiments exhaustive.And the apparent variation of being extended out thus or change still are among the protection domain of the invention.