CN102974786A - Amorphous strip adsorption-type coiling auxiliary device - Google Patents
Amorphous strip adsorption-type coiling auxiliary device Download PDFInfo
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- CN102974786A CN102974786A CN2012105073885A CN201210507388A CN102974786A CN 102974786 A CN102974786 A CN 102974786A CN 2012105073885 A CN2012105073885 A CN 2012105073885A CN 201210507388 A CN201210507388 A CN 201210507388A CN 102974786 A CN102974786 A CN 102974786A
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- winding wheel
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Abstract
The invention discloses an amorphous strip adsorption-type coiling auxiliary device, which is arranged on a winding wheel of a coiling machine, and the amorphous strip adsorption-type coiling auxiliary device comprises a coiling wheel bushing, wherein an annular groove is arranged inside the coiling wheel bushing, the outer side wall of the coiling wheel bushing is provided with a plurality of vacuum adsorption holes and communicated to the inside of the annular groove, the end of the coiling wheel bushing, on which a notch of the annular groove is arranged, is detachably connected with a sealing cover, the space inside the sealing cover is communicated with the space inside the annular groove to form an adsorption cavity, the sealing cover is sleeved on a rotating shaft in a rotating way, the rotating shaft is hollow and coaxial with the coiling wheel, and the adsorption cavity is communicated with an exhaust fan through the rotating shaft. Through a vacuum adsorption principle, an amorphous strip can be conveniently adsorbed onto the coiling wheel bushing, so that the collection of the amorphous strip can be synchronously carried out with the production of the amorphous strip without heavy and complicated work, the land occupation area is saved, the coiling process is greatly simplified, and the automation degree of a production line is increased.
Description
Technical field
The present invention relates to a kind of servicing unit of steel coiling machine, refer to that particularly a kind of amorphous band absorption type batches servicing unit.
Background technology
Amorphous alloy material is to adopt international advanced super chilling technique that liquid metal is directly cooled off the solid strip that forms thickness 20 μ m ~ 40 μ m with 1 * 106 ℃/S cooling velocity, obtain having shortrange order, the non-crystaline amorphous metal tissue of the unordered characteristics of long-range in the atomic arrangement combination.This alloy has excellent magnetic, corrosion resistance, wearability, high rigidity, high strength, high resistivity etc.
Amorphous alloy mainly adopts mono-roller type Strip sheet casting method to produce, and its technical process is: use the water-cooled rotating roller of a copper alloy or stainless steel, with molten steel from roll surface top or the side be close to roll surface and flow out, on roll surface, made strip by chilling.
In the amorphous band preparation process, because the rotating speed of water-cooled rotating roller is fast, thickness of amorphous strip is little, can amorphous ribbon be peeled off from roll surface by gas stripper, and the band after peeling off is piled up on ground, causes floor space large, is difficult to batch, and band is collected difficulty.At present a lot of amorphous band manufacturers are after production is finished, and the amorphous ribbon of again ground being piled up artificially collects or utilize coiling machine to collect.Artificially collecting wastes time and energy, the low and poor effect of work efficiency; And existing coiling machine 10 comprises that rotary table 11(as shown in Figure 1), be provided with a plurality of winding wheels 12 on it, when utilizing it to collect, first the sleeve (not shown) is set on the winding wheel 12, then artificial termination with amorphous band is fixed on the sleeve, batch same time and effort consuming and to batch efficient low; And which kind of collection mode all causes finished product band floor space large, has a strong impact on follow-up rhythm of production.
Summary of the invention
The object of the invention is to overcome the existing defective that artificially collects or utilize electronic coiling machine to collect the low and poor effect of amorphous band work efficiency, provide a kind of amorphous band absorption type of convenient and quick collection of can realizing to batch servicing unit.
For achieving the above object, the designed amorphous band absorption type of the present invention batches servicing unit, be arranged on the winding wheel of coiling machine, it comprises the winding wheel sleeve, offer cannelure in the described winding wheel sleeve, offer a plurality of vacuum suction hole on the lateral wall of described winding wheel sleeve and be communicated in the cannelure, one end of the winding wheel sleeve at the notch place of described cannelure removably is connected with seal closure, space and the described interior space of the cannelure formation adsorbent chamber that is connected that makes in the described seal closure, described seal closure is set in the rotating shaft rotationally, described rotary shaft hollow is coaxial with winding wheel, and described adsorbent chamber is connected with air exhauster by rotating shaft.
By being set, the vacuum suction hole can be easily the end of amorphous band be fixed on the winding wheel sleeve, it is firmly fixed, the speed setting of winding wheel become the same with the rotating speed of the water-cooled rotating roller of amorphous band production line, can realize collecting synchronously amorphous band.By the dismountable seal closure that links to each other with air exhauster, seal closure and a plurality of winding wheel sleeve can be used, when a winding wheel sleeve is finished when batching, can unload seal closure, be installed on another winding wheel sleeve and restart to batch, and the connection device of a plurality of connection air exhausters and winding wheel sleeve needn't be set.Owing in continuous rotation, rotating shaft is set makes also synchronous rotary of seal closure in the winding wheel sleeve course of work, be used.
Need to prove that above-mentioned cannelure just is communicated with a kind of mode in a plurality of vacuum suction hole, not in order to limit the present invention, can also adopt deep-slotted chip breaker to substitute cannelure, deep-slotted chip breaker can be considered the spaced cannelure of Intermediate Gray.
Preferably, described seal closure is comprised of the outer cover that engages with the end face outward flange of described winding wheel sleeve and the inner cover that engages with the end face inward flange of described winding wheel sleeve.Seal closure directly is linked in the end of winding wheel sleeve, and its mating surface can adopt various ways, as sealing ring is set, or with the edge chamfer of seal closure, the chamfering that is complementary in the setting of the edge of winding wheel sleeve.
Preferably, a upper end near air exhauster of described rotating shaft is connected with arm shaft, and described arm shaft rotatably is set on the swing arm column.
Preferably, be provided with the swing arm hydraulic cylinder that drives its swing on the described arm shaft.
Preferably, described seal closure is located in the described rotating shaft by casing pipe sleeve.
Further, described seal closure links to each other with described sleeve pipe by annular bearing.
Preferably, described a plurality of vacuum suction hole is opened on the lateral wall of winding wheel sleeve side by side, and every vacuum pumping adsorption hole is along the winding wheel quill to setting, and the angle that closes between two vacuum pumping adsorption holes and the winding wheel sleeve axis is 6 ~ 10 °.The vacuum suction hole is evenly arranged in the lateral wall of winding wheel sleeve, has obtained amorphous band absorption affinity preferably.
Beneficial effect of the present invention: the amorphous band absorption type that provides batches servicing unit by the principle of vacuum suction, make amorphous band just can be adsorbed on the winding wheel sleeve easily, need not heavy artificial, can realize the collection work synchronous with amorphous band production, saved floor space, greatly simplify coiling process, improved the production line automation level.And this apparatus structure is simple, by design for disassembly, it can be mated use on a plurality of winding wheels, and good economy performance, cost is low, is suitable for industrial application.
Description of drawings
Fig. 1 is the structural representation of existing coiling machine.
Fig. 2 is the structural representation that amorphous band absorption type of the present invention batches servicing unit.
Fig. 3 is the A-A sectional structure schematic diagram among Fig. 2.
Fig. 4 is the structure for amplifying schematic diagram of seal closure among Fig. 3.
Fig. 5 is the use view that the amorphous band absorption type batches servicing unit.
The specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.
Figure 1 shows that the structural representation of existing coiling machine 10, in background technology, introduce, do not do herein and give unnecessary details.
Shown in Fig. 2 ~ 4, the amorphous band absorption type batches servicing unit, be arranged on the winding wheel 12 of coiling machine 10, it comprises winding wheel sleeve 1, offer cannelure 5 in the winding wheel sleeve 1, offer a plurality of vacuum suction hole 2 on the lateral wall of winding wheel sleeve 1 and be communicated in the cannelure 5, one end of the winding wheel sleeve 1 at the notch place of cannelure 5 removably is connected with seal closure 3, seal closure 3 interior spaces with make the cannelure 5 interior spaces formation adsorbent chamber that is connected, seal closure 3 is set in the rotating shaft 4 rotationally, rotating shaft 4 hollows are coaxial with winding wheel 12, and adsorbent chamber is connected with air exhauster by rotating shaft 4.
A plurality of vacuum suction hole 2 is opened on the lateral wall of winding wheel sleeve 1 side by side, every vacuum pumping adsorption hole 2 axially arranges along winding wheel sleeve 1, many vacuum pumpings adsorption hole 2 is along the circumferential direction uniform, and the angle that closes between two vacuum pumping adsorption holes 2 and winding wheel sleeve 1 axis is 8 °.
Again as shown in Figure 4, seal closure 3 is comprised of the outer cover 3.1 that engages with the end face outward flange of winding wheel sleeve 1 and the inner cover 3.2 that engages with the end face inward flange of winding wheel sleeve.Seal closure 3 links to each other with sleeve pipe 6 by annular bearing 3.3.Outer cover 3.1 is set in the rotating shaft 4 rotationally by sleeve pipe 6.
A upper end near air exhauster of rotating shaft 4 is connected with arm shaft 7, and arm shaft 7 rotatably is set on the swing arm column 8.Be provided with the swing arm hydraulic cylinder 9 that drives its swing on the arm shaft 7.
Below batch the course of work of servicing unit for the amorphous band absorption type:
Before batching beginning, the amorphous band absorption type is batched servicing unit to be installed on the winding wheel 12, first winding wheel sleeve 1 is set on the winding wheel 12, then make seal closure 3 near winding wheel sleeve 1, and promote seal closures 3 along 8 rotations of swing arm column by swing arm hydraulic cylinder 9, make seal closure 3 relative with winding wheel sleeve 1 position.Air exhauster is connected with rotating shaft 4, after seal closure 3 is fitted with winding wheel sleeve 1 end face, during the air exhauster exhausting, forms negative pressure air in seal closure 3 and winding wheel sleeve 1 inside, thereby form negative pressure air on 2 surfaces, vacuum suction hole of winding wheel sleeve 1 lateral wall.
As shown in Figure 5, the molten steel of melting after complete flows on the water-cooled rotating roller that runs up through the nozzle of nozzle bag in smelting furnace, forms amorphous band 20 on water-cooled rotating roller surface through chilling.Make on the coiling machine 10 winding wheel 12 with the running of the synchronous speed of water-cooled rotating roller, amorphous band 20 is peeled off at the compressed air in water-cooled rotating roller surface, then be adsorbed on winding wheel sleeve 1 surface by vacuum suction hole 2, the collection of beginning amorphous band 20, after batching several circles and setting up stable tension, coiling machine 10 moves, and spaces out between the water-cooled rotating roller, stablize and batch, until the molten steel casting in the smelting furnace is complete.2 above winding wheels 12 are installed on the rotary table 11, after the casting of one heat steel water is complete, another winding wheel 12 is in place, the amorphous band absorption type is batched servicing unit to be unloaded from last winding wheel 12 and is contained on another, coiling machine 10 moves near the water-cooled rotating roller, prepare to batch, the roll coil of strip that batches simultaneously begins to unload volume next time.
Claims (7)
1. an amorphous band absorption type batches servicing unit, be arranged on the winding wheel (12) of coiling machine (10), it is characterized in that: it comprises winding wheel sleeve (1), offer cannelure (5) in the described winding wheel sleeve (1), offer a plurality of vacuum suction hole (2) on the lateral wall of described winding wheel sleeve (1) and be communicated in the cannelure (5), one end of the winding wheel sleeve (1) at the notch place of described cannelure (5) removably is connected with seal closure (3), the interior space of described seal closure (3) and the described interior space of cannelure (5) the formation adsorbent chamber that is connected that makes, described seal closure (3) is set in the rotating shaft (4) rotationally, described rotating shaft (4) hollow is coaxial with winding wheel (12), and described adsorbent chamber is connected with air exhauster by rotating shaft (4).
2. amorphous band absorption type according to claim 1 batches servicing unit, it is characterized in that: the outer cover (3.1) that described seal closure (3) is engaged by the end face outward flange with described winding wheel sleeve (1) and the inner cover (3.2) that engages with the end face inward flange of described winding wheel sleeve (1) form.
3. amorphous band absorption type according to claim 2 batches servicing unit, it is characterized in that: the upper end near air exhauster of described rotating shaft (4) is connected with arm shaft (7), and described arm shaft (7) rotatably is set on the swing arm column (8).
4. amorphous band absorption type according to claim 3 batches servicing unit, it is characterized in that: be provided with the swing arm hydraulic cylinder (9) that drives its swing on the described arm shaft (7).
5. each described amorphous band absorption type batches servicing unit according to claim 1 ~ 4, it is characterized in that: described seal closure (3) is set in the described rotating shaft (4) by sleeve pipe (6).
6. amorphous band absorption type according to claim 5 batches servicing unit, it is characterized in that: described seal closure (3) links to each other with described sleeve pipe (6) by annular bearing (3.3).
7. each described amorphous band absorption type batches servicing unit according to claim 1 ~ 4, it is characterized in that: described a plurality of vacuum suction holes (2) are opened on the lateral wall of winding wheel sleeve (1) side by side, every vacuum pumping adsorption hole (2) axially arranges along winding wheel sleeve (1), and the angle that closes between two vacuum pumping adsorption holes (2) and winding wheel sleeve (1) axis is 6 ~ 10 °.
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CN201210507388.5A CN102974786B (en) | 2012-11-30 | 2012-11-30 | Amorphous strip adsorption-type coiling auxiliary device |
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CN201210507388.5A CN102974786B (en) | 2012-11-30 | 2012-11-30 | Amorphous strip adsorption-type coiling auxiliary device |
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CN102974786A true CN102974786A (en) | 2013-03-20 |
CN102974786B CN102974786B (en) | 2017-02-08 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103480811A (en) * | 2013-10-12 | 2014-01-01 | 武汉钢铁(集团)公司 | Equipment and process for manufacturing belt in quenching mode |
CN105197640A (en) * | 2014-06-27 | 2015-12-30 | 佛山市中研非晶科技股份有限公司 | Winding system for thin amorphous strip |
CN105710159A (en) * | 2015-12-31 | 2016-06-29 | 安泰科技股份有限公司 | Automatic rolling device for amorphous strips and automatic unrolling method for amorphous strips |
CN107500034A (en) * | 2017-09-25 | 2017-12-22 | 安阳佳友非晶科技有限公司 | Amorphous band automatic band-retracting boxing apparatus |
CN109178998A (en) * | 2018-09-18 | 2019-01-11 | 洛阳中赫非晶科技有限公司 | A kind of winding system of non-crystalline thin-band |
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JPS59206145A (en) * | 1983-05-06 | 1984-11-21 | Hitachi Ltd | Device for producing light-gage strip |
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CN101522329A (en) * | 2006-10-10 | 2009-09-02 | 新日本制铁株式会社 | Switching method and switching apparatus for take-up roll of amorphous thin band |
CN101758105A (en) * | 2008-11-20 | 2010-06-30 | 无锡五冶金属压延有限公司 | Double-cone sleeve type winder |
CN102085567A (en) * | 2010-11-18 | 2011-06-08 | 滨州益谦非晶金属材料有限公司 | Ferro-magnetic quenching metal strip coiling device |
CN102554156A (en) * | 2012-03-02 | 2012-07-11 | 北京航空航天大学 | High-speed coiling roller device of amorphous thin strip |
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2012
- 2012-11-30 CN CN201210507388.5A patent/CN102974786B/en not_active Expired - Fee Related
Patent Citations (7)
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JPS59206145A (en) * | 1983-05-06 | 1984-11-21 | Hitachi Ltd | Device for producing light-gage strip |
JPS6462217A (en) * | 1987-09-01 | 1989-03-08 | Hitachi Metals Ltd | Winding device for amorphous metal ribbon |
CN88202294U (en) * | 1988-04-06 | 1988-12-14 | 冶金工业部钢铁研究总院 | Device for rolling fast cooling thin metal belt |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103480811A (en) * | 2013-10-12 | 2014-01-01 | 武汉钢铁(集团)公司 | Equipment and process for manufacturing belt in quenching mode |
CN103480811B (en) * | 2013-10-12 | 2015-07-01 | 武汉钢铁(集团)公司 | Equipment and process for manufacturing belt in quenching mode |
CN105197640A (en) * | 2014-06-27 | 2015-12-30 | 佛山市中研非晶科技股份有限公司 | Winding system for thin amorphous strip |
CN105197640B (en) * | 2014-06-27 | 2017-10-24 | 佛山市中研非晶科技股份有限公司 | A kind of winding system of non-crystalline thin-band |
CN105710159A (en) * | 2015-12-31 | 2016-06-29 | 安泰科技股份有限公司 | Automatic rolling device for amorphous strips and automatic unrolling method for amorphous strips |
CN105710159B (en) * | 2015-12-31 | 2018-05-11 | 安泰科技股份有限公司 | The automatic coiling apparatus of amorphous band and method is rewinded automatically |
CN107500034A (en) * | 2017-09-25 | 2017-12-22 | 安阳佳友非晶科技有限公司 | Amorphous band automatic band-retracting boxing apparatus |
CN109178998A (en) * | 2018-09-18 | 2019-01-11 | 洛阳中赫非晶科技有限公司 | A kind of winding system of non-crystalline thin-band |
CN109178998B (en) * | 2018-09-18 | 2020-08-11 | 洛阳中赫非晶科技有限公司 | Winding system of amorphous thin strip |
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TR01 | Transfer of patent right |
Effective date of registration: 20180328 Address after: 430083, Hubei Wuhan Qingshan District Factory No. 2 Gate joint stock company organs Patentee after: WUHAN IRON AND STEEL Co.,Ltd. Address before: 430080 Wuchang, Hubei Friendship Road, No. A, block, floor 999, 15 Patentee before: WUHAN IRON AND STEEL (GROUP) Corp. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20170208 Termination date: 20211130 |