CN102974386B - Catalytic cracking catalyst and preparation method thereof - Google Patents

Catalytic cracking catalyst and preparation method thereof Download PDF

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CN102974386B
CN102974386B CN201210489240.3A CN201210489240A CN102974386B CN 102974386 B CN102974386 B CN 102974386B CN 201210489240 A CN201210489240 A CN 201210489240A CN 102974386 B CN102974386 B CN 102974386B
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catalyst
molecular sieve
catalytic cracking
aluminium glue
preparation
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CN102974386A (en
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苏建明
崔立滨
胡文宾
朱敦富
王强
路新龙
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SHANDONG XUNDA CHEMICAL GROUP CO Ltd
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SHANDONG XUNDA CHEMICAL GROUP CO Ltd
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Abstract

The invention belongs to catalyst technical field, be specifically related to a kind of catalytic cracking catalyst and preparation method thereof.Described catalytic cracking catalyst adopts phosphorus aluminium glue as binding agent, and adds zinc oxide as auxiliary agent in the process of catalyst preparing.Catalyst of the present invention contains zinc oxide and is prepared from for binding agent with phosphorus aluminium glue, has the performance of the arene content in propylene enhancing and raising gasoline.Compared with the colloidal sol containing chloride and aluminium catalyst high with adopting cost, do not have corrosion and the emission problem of hydrogen chloride gas, catalyst is substantially not chloride yet; Because phosphorus aluminium glue adhesive property is good, therefore catalyst abrasion intensity of the present invention is high.Preparation method of the present invention is simple, be easy to realize.

Description

Catalytic cracking catalyst and preparation method thereof
Technical field
The invention belongs to catalyst technical field, be specifically related to a kind of catalytic cracking catalyst and preparation method thereof.
Background technology
Current industrial catalytic cracking catalyst used is all generally be made up of molecular sieve (active component), matrix clay and binding agent, and the binding agent used mostly is boehmite and Alumina gel.But use aluminium base binding agent, particularly use Alumina gel can bring serious problem, chlorion higher contained by it can produce a large amount of hydrogen chloride gas when spraying dry, thus etching apparatus cause atmosphere pollution.Catalyst is when device uses, and chlorion meeting etching apparatus residual in catalyst also affects the activity of catalyst.
In recent years, phosphorus aluminium glue starts as binding agent the preparation introducing catalytic cracking catalyst, to improve the tear strength of catalyst, selective, and hydrothermal stability, also solves problem of environmental pollution.
CN1076714A discloses a kind of phosphorous hydrocarbon cracking catalyzer taking phosphorated aluminiferous collosol as binding agent and prepare.Phosphorated aluminiferous collosol used is according to method preparation disclosed in CN170384A and CN170385A.Orthophosphoric acid or aluminium dihydrogen phosphate add in colloidal sol containing chloride and aluminium by CN170384A preparation method, obtain phosphorous and Alumina gel that is chlorine through high temperature decondensation.Metallic aluminium, hydrochloric acid (or aluminium salt), phosphoric acid (or aluminium dihydrogen phosphate) react and obtain phosphorated aluminiferous collosol through high temperature decondensation by CN170385A preparation method under certain condition.A lot of weak points that the method exists, one is need high temperature decondensation in preparation process, preparation more complicated.Two is stability for ensureing phosphorus aluminium glue and mobility, and the content of phosphorus is lower, and general Al/P weight ratio is greater than 4.Three is the chlorine of phosphorus aluminium glue still containing higher amount prepared.
It is phosphorous hydrocarbon cracking catalyzer prepared by binding agent that CN1180059C discloses a kind of phosphorated aluminiferous collosol.Its preparation method first makes not chloride phosphorus aluminium glue with aluminium oxide or aluminium hydroxide and phosphatase reaction, then used in combination with colloidal sol containing chloride and aluminium.Although the method simplifies the process of phosphorated aluminiferous collosol, but still the just chloride Alumina gel of Some substitute, still can not get rid of corrosion and the environmental issue of chlorine.
USP5194412 discloses a kind of production of cracking catalyst being binding agent with phosphorus aluminium glue, and phosphorus aluminium glue aluminium salt used and phosphatase reaction obtain, Al/P atomic ratio=0.65 ~ 1.1.The catalyst of preparation has voluminous light olefin and reduces the effect of Aromatic Hydrocarbon in Gasoline.
USP6355591 discloses a kind of production of cracking catalyst being binding agent with phosphorus aluminium glue, and phosphorus aluminium glue metallic aluminium powder used and phosphatase reaction obtain, Al/P atomic ratio=3.The catalyst of preparation can voluminous liquefied gas.
Summary of the invention
The object of the present invention is to provide a kind of catalytic cracking catalyst and preparation method thereof, this catalyst is containing zinc oxide and with the molecular sieve type Cracking catalyst that phosphorus aluminium glue is binding agent, has the performance of producing more propylene and increase Aromatic Hydrocarbon in Gasoline content.
Catalytic cracking catalyst of the present invention, comprise active component, carrier and binding agent, wherein active component is molecular sieve, and carrier is clay, this catalyst adopts phosphorus aluminium glue as binding agent, and adds zinc oxide as auxiliary agent in the process of catalyst preparing.
Described zinc oxide accounts for 0.5 ~ 2.0% of total catalyst weight.
Described molecular sieve is one or more in Y zeolite, ZSM-5 molecular sieve, SAPO-11 molecular sieve, and molecular sieve accounts for 15 ~ 45% of total catalyst weight.
Described clay is kaolin, bentonite or montmorillonite, and clay accounts for 25 ~ 70% of total catalyst weight.
Described phosphorus aluminium glue accounts for 10 ~ 50% of total catalyst weight, and the weight of phosphorus aluminium glue is with Al 2o 3and P 2o 5meter, wherein, P 2o 5account for 5 ~ 35% of phosphorus aluminium glue gross weight, in phosphorus aluminium glue, Al/P atomic ratio is 0.30 ~ 1.0:1.
Described phosphorus aluminium glue preparation process is: aluminium oxide that can be acid-soluble or aluminium hydroxide deionized water dispersion making beating, solid content 20 ~ the 40wt.% of slurries, then 95 ~ 120 DEG C are warming up to, be the ratio of 0.30 ~ 1.0:1 in Al/P atomic ratio, add phosphoric acid and keep reaction 0.5 ~ 2 hour, until become transparent colloid.
The preparation method of described catalytic cracking catalyst, comprises the following steps:
(1) by the making beating of clay use water evenly, slurry solid content is 15 ~ 50wt.%, obtained clay slurry;
(2) by the making beating of molecular sieve use water evenly, slurry solid content 25 ~ 60wt.%, obtained molecular sieve pulp;
(3) aluminium oxide that can be acid-soluble or aluminium hydroxide deionized water dispersion making beating, solid content 20 ~ the 40wt.% of slurries, then 95 ~ 110 DEG C are warming up to, be the ratio of 0.30 ~ 1.0:1 in Al/P atomic ratio, add phosphoric acid, and keep reaction 0.5 ~ 2 hour, and until become transparent colloid, obtained phosphorus aluminium glue;
(4) above-mentioned clay slurry, molecular sieve pulp, phosphorus aluminium glue and soluble zinc compound are mixed, make the catalyst slurry that solid content is 20 ~ 45wt.%;
Catalytic cracking catalyst is made in obtained catalyst slurry spraying dry, roasting.
Described soluble zinc compound is zinc nitrate, zinc chloride or zinc sulfate etc.
Catalyst prepared by the present invention has following beneficial effect:
Catalyst of the present invention contains zinc oxide and is prepared from for binding agent with phosphorus aluminium glue, has the performance of the arene content in propylene enhancing and raising gasoline.Compared with the colloidal sol containing chloride and aluminium catalyst high with adopting cost, do not have corrosion and the emission problem of hydrogen chloride gas, catalyst is substantially not chloride yet; Because phosphorus aluminium glue adhesive property is good, therefore catalyst abrasion intensity of the present invention is high.Preparation method of the present invention is simple, be easy to realize.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described further.
In the embodiment of the present invention, Kaolinite Preparation of Catalyst is raw materials used as follows:
Boehmite: Zhong Lv Shandong branch company produces
Kaolin: China Kaolin Co., Ltd produces
Alumina gel: China Petrochemical Industry's catalyst Shandong branch company (former Qilu Petrochemical Zhou village catalyst plant)
Aluminium hydrate powder: Zhong Lv Shandong branch company produces
Containing rare earth overtemperature Y molecular sieve: China Petrochemical Industry's catalyst Shandong branch company
ZSM-5 molecular sieve: China Petrochemical Industry's catalyst Shandong branch company
Phosphoric acid: Xin Yuan chemical plant, Qingzhou in Shandong province
Analysis and evaluation method is as follows:
Sodium oxide molybdena measures: flare photometer
Phosphorus detection: colorimetric method
Chlorine monoxid assay: compleximetry
Zinc-content determination: compleximetry
Catalyst abrasion strength detection: be placed on by the catalyst of 10 grams of roastings in a straight tube, blows mill 5 hours with the air of the constant gas speed of humidification, and except first hour, the average abrasion percentage of latter four hours is called catalyst abrasion intensity.
Heavy oil micro anti-evaluation condition: reaction raw materials is the triumph wax oil of 227 ~ 110 DEG C, and reaction temperature is 490 DEG C, and weight space velocity is 16h -1, 70 seconds reaction time, catalyst loading amount 5 grams.
Embodiment 1
The phosphorus aluminium glue preparation of Al/P=0.45:1:
By 1200 grams of aluminium hydroxides (containing Al 2o 365%) with 6500 grams of deionized water dispersion making beating, be then warming up to 100 ± 5 DEG C, stir and slowly add 3918.5 grams of SPAs, and keep reaction 1 hour, until become transparent colloid at 100 ± 5 DEG C.This phosphorus aluminium glue is containing 7.6%Al by analysis 2o 3, containing the %P of 23.5 weight 2o 5, Al/P=0.45.
Embodiment 2
The phosphorus aluminium glue preparation of Al/P=0.75:1:
By 1200 grams of boehmites (containing Al 2o 365%) with 4200 grams of deionized water dispersion making beating, be then warming up to 100 ± 5 DEG C, stir and slowly add 2351 grams of SPAs, and keep reaction 2 hours, until become transparent colloid at 100 ± 5 DEG C.This phosphorus aluminium glue is containing 11.4 % by weight Al by analysis 2o 3, containing 21.2 % by weight P 2o 5, Al/P=0.75.
Embodiment 3
1500 grams (butts) are added 4000 grams of water making beating evenly containing rare earth overtemperature Y molecular sieve and 400 grams of (butt) ZSM-5 molecular sieves, makes molecular sieve pulp for subsequent use.
1700 grams of kaolin and 4000 water are pulled an oar evenly, adds 1400 grams (with Al 2o 3meter) Alumina gel, add Manufactured molecular sieve pulp again, spraying dry after homogeneous after making beating evenly, 650 DEG C of roastings 3 hours, i.e. obtained catalyst A.Its composition and tear strength are in table 1, and heavy oil micro anti-evaluation the results are shown in Table 2.
Embodiment 4
1500 grams (butts) are added 4000 grams of water making beating evenly containing rare earth overtemperature Y molecular sieve and 4000 grams of (butt) ZSM-5 molecular sieves, makes molecular sieve pulp for subsequent use.
1700 grams of (butt) kaolin and 4000 water are pulled an oar evenly, adds 1400 grams (with Al 2o 3and P 2o 5meter) the phosphorus aluminium glue prepared of embodiment 1, add Manufactured molecular sieve pulp again, spraying dry after homogeneous after making beating evenly, 650 DEG C of roastings 3 hours, i.e. obtained catalyst B.Its composition and tear strength are in table 1, and heavy oil micro anti-evaluation the results are shown in Table 2.
Embodiment 5
1500 grams (butts) are added 4000 grams of water making beating evenly containing rare earth overtemperature Y molecular sieve and 400 grams of (butt) ZSM-5 molecular sieves, makes molecular sieve pulp for subsequent use.
1675 grams of (butt) kaolin and 4000 water are pulled an oar evenly, adds 1400 grams (with Al 2o 3and P 2o 5meter) the phosphorus aluminium glue prepared of embodiment 1, add the molecular sieve pulp made after making beating evenly, finally add the zinc nitrate of 25 grams (in ZnO), spraying dry after homogeneous, 650 DEG C of roastings 3 hours, i.e. obtained catalyst C.Its composition and tear strength the results are shown in Table 2 in table 1 heavy oil micro anti-evaluation.
Embodiment 6
1500 grams (butts) are added 4000 grams of water making beating evenly containing rare earth overtemperature Y molecular sieve and 400 grams of (butt) ZSM-5 molecular sieves, makes molecular sieve pulp for subsequent use.
1625 grams of (butt) kaolin and 4000 water are pulled an oar evenly, adds 1400 grams (with Al 2o 3and P 2o 5meter) the phosphorus aluminium glue prepared of embodiment 1, add the molecular sieve pulp made again after making beating evenly, finally add the zinc nitrate of 75 grams (in ZnO), spraying dry after homogeneous, 650 DEG C of roastings 3 hours, i.e. obtained catalyst D.Its composition and tear strength are in table 1, and heavy oil micro anti-evaluation the results are shown in Table 2.
Embodiment 7
1050 grams (butts) are added 2600 grams of water making beating evenly containing rare earth overtemperature Y molecular sieve and 200 grams of (butt) ZSM-5 molecular sieves, makes molecular sieve pulp for subsequent use.
3000 grams of (butt) kaolin and 7500 water are pulled an oar evenly, adds 750 grams (with Al 2o 3meter) Alumina gel, add the molecular sieve pulp made again, spraying dry after homogeneous after making beating evenly, 650 DEG C of roastings 3 hours, i.e. obtained catalyst E.Its composition and tear strength are in table 1.
Embodiment 8
1050 grams (butts) are added 4000 grams of water making beating evenly containing rare earth overtemperature Y molecular sieve and 200 grams of (butt) ZSM-5 molecular sieves, makes molecular sieve pulp for subsequent use.
3000 grams of (butt) kaolin and 7500 water are pulled an oar evenly, adds 750 grams (with Al 2o 3and P 2o 5meter) the phosphorus aluminium glue prepared of embodiment 2, add the molecular sieve pulp made again, spraying dry after homogeneous after making beating evenly, 650 DEG C of roastings 3 hours, i.e. obtained catalyst F.Its composition and tear strength are in table 1.
Embodiment 9
1500 grams (butts) are added 4000 grams of water making beating evenly containing rare earth overtemperature Y molecular sieve and 400 grams of (butt) ZSM-5 molecular sieves, makes molecular sieve pulp for subsequent use.
2950 grams of kaolin and 7500 water are pulled an oar evenly, adds 750 grams (with Al 2o 3and P 2o 5meter) the phosphorus aluminium glue prepared of embodiment 2, add the molecular sieve pulp made again after making beating evenly, finally add the zinc nitrate of 50 grams (in ZnO), spraying dry after homogeneous, 650 DEG C of roastings 3 hours, i.e. obtained catalyst G.Its composition and tear strength are in table 1.
Embodiment 10
1500 grams (butts) are added 4000 grams of water making beating evenly containing rare earth overtemperature Y molecular sieve and 400 grams of (butt) ZSM-5 molecular sieves, makes molecular sieve pulp for subsequent use.
2900 grams of kaolin and 7500 water are pulled an oar evenly, adds 750 grams (with Al 2o 3and P 2o 5meter) the phosphorus aluminium glue prepared of embodiment 2, add the molecular sieve pulp made again after making beating evenly, finally add the zinc nitrate of 100 grams (in ZnO), spraying dry after homogeneous, 650 DEG C of roastings 3 hours, i.e. obtained catalyst H.Its composition and tear strength are in table 1.
As can be seen from Table 1, under equal conditions, catalyst B that phosphorus aluminium glue is binding agent, C, D and F, G, H is used to have better tear strength than the catalyst A and E using Alumina gel.
Table 2 heavy oil micro anti-evaluation result can be found out, catalyst B, C, D and A compare, and the density of propylene in its yield of liquefied gas and liquefied gas is all improved, and propene yield increases.Catalyst C, D and A, B compare, and Aromatic Hydrocarbon in Gasoline content improves.
Table 1 and table 2 data result show, catalyst abrasion intensity prepared by the present invention is good, have the feature of producing more propylene and raising Aromatic Hydrocarbon in Gasoline content.
Table 1 catalyst composition and intensity
The micro-opposition of table 2 heavy oil is than evaluation result (m%)

Claims (5)

1. a preparation method for catalytic cracking catalyst, is characterized in that comprising the following steps:
(1) by the making beating of clay use water evenly, slurry solid content is 15 ~ 50wt.%, obtained clay slurry;
(2) by the making beating of molecular sieve use water evenly, slurry solid content 25 ~ 60wt.%, obtained molecular sieve pulp;
(3) aluminium oxide that can be acid-soluble or aluminium hydroxide deionized water dispersion making beating, solid content 20 ~ 40 wt.% of slurries, then 95 ~ 110 DEG C are warming up to, be the ratio of 0.30 ~ 1.0:1 in Al/P atomic ratio, add phosphoric acid, and keep reaction 0.5 ~ 2 hour, and until become transparent colloid, obtained phosphorus aluminium glue;
(4) above-mentioned clay slurry, molecular sieve pulp, phosphorus aluminium glue and zinc oxide are mixed, make the catalyst slurry that solid content is 20 ~ 45 wt.%;
Catalytic cracking catalyst is made in obtained catalyst slurry spraying dry, roasting;
Described molecular sieve accounts for 15 ~ 45% of total catalyst weight;
Described clay accounts for 25 ~ 70% of total catalyst weight;
Described phosphorus aluminium glue accounts for 10 ~ 50% of total catalyst weight, and the weight of phosphorus aluminium glue is with Al 2o 3and P 2o 5meter;
Described zinc oxide accounts for 0.5 ~ 2.0 % of total catalyst weight;
Described catalytic cracking catalyst, comprises active component, carrier and binding agent, and wherein active component is molecular sieve, and carrier is clay, and this catalyst adopts phosphorus aluminium glue as binding agent, and adds zinc oxide as auxiliary agent in the process of catalyst preparing.
2. the preparation method of catalytic cracking catalyst according to claim 1, is characterized in that described molecular sieve is one or more in Y zeolite, ZSM-5 molecular sieve, SAPO-11 molecular sieve.
3. the preparation method of catalytic cracking catalyst according to claim 1, is characterized in that described clay is kaolin, bentonite or montmorillonite.
4. the preparation method of catalytic cracking catalyst according to claim 1, is characterized in that in described phosphorus aluminium glue, P 2o 5account for 5 ~ 35% of phosphorus aluminium glue gross weight.
5. the preparation method of catalytic cracking catalyst according to claim 4, is characterized in that, in described phosphorus aluminium glue, Al/P atomic ratio is 0.30 ~ 1.0:1.
CN201210489240.3A 2012-11-27 2012-11-27 Catalytic cracking catalyst and preparation method thereof Expired - Fee Related CN102974386B (en)

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CN107303479B (en) * 2016-04-19 2019-11-15 中国石油化工股份有限公司 A kind of phosphorus Aluminum sol and its preparation method and application and catalytic cracking catalyst and preparation method thereof
CN107376887B (en) * 2016-05-16 2020-05-19 中国石油化工股份有限公司 Silica sol, silicon-aluminum sol, preparation method and application thereof, catalytic cracking catalyst and preparation method
CN108097303B (en) * 2017-11-22 2021-06-11 青岛惠城环保科技股份有限公司 Preparation method of catalyst for preparing low-carbon olefin by catalytic cracking of diesel oil
CN112279262A (en) * 2020-11-16 2021-01-29 四川奥力奋催化材料有限公司 Silicoaluminophosphate molecular sieve, catalyst for preparing olefin from methanol, preparation method and application thereof
CN113262813A (en) * 2021-05-18 2021-08-17 湖北赛因斯科技开发有限公司 Method for improving strength of catalytic cracking propylene additive and application
CN115025806A (en) * 2022-05-19 2022-09-09 青岛惠城环保科技集团股份有限公司 Preparation method of iron pollution resistant catalytic cracking catalyst

Citations (3)

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Publication number Priority date Publication date Assignee Title
US6355591B1 (en) * 2000-01-03 2002-03-12 Indian Oil Corporation Limited Process for the preparation of fluid catalytic cracking catalyst additive composition
CN1872957A (en) * 2005-05-31 2006-12-06 中国石油化工股份有限公司 Method for catalytic cracking petroleum hydrocarbons
CN101062477A (en) * 2006-04-28 2007-10-31 中国石油化工股份有限公司 Cracking product sulfur-lowing catalyst

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6355591B1 (en) * 2000-01-03 2002-03-12 Indian Oil Corporation Limited Process for the preparation of fluid catalytic cracking catalyst additive composition
CN1872957A (en) * 2005-05-31 2006-12-06 中国石油化工股份有限公司 Method for catalytic cracking petroleum hydrocarbons
CN101062477A (en) * 2006-04-28 2007-10-31 中国石油化工股份有限公司 Cracking product sulfur-lowing catalyst

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