CN102897096B - Manufacture method for ushering pedal identification with stainless steel bright strip - Google Patents
Manufacture method for ushering pedal identification with stainless steel bright strip Download PDFInfo
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- CN102897096B CN102897096B CN201210416055.1A CN201210416055A CN102897096B CN 102897096 B CN102897096 B CN 102897096B CN 201210416055 A CN201210416055 A CN 201210416055A CN 102897096 B CN102897096 B CN 102897096B
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Abstract
The invention discloses a manufacture method for an ushering pedal identification with a stainless steel bright strip, which comprises the following steps of: 1) gluing; 2) baking for the first time; 3) exposing; 4) carrying out vacuum processing; 5) developing; 6) cleaning for the first time; 7) baking for the second time; 8) carrying out belt-type etching; 9) carrying out glue retreating processing; and 10) cleaning for the second time. According to the manufacture method disclosed by the invention, a pattern protection layer is formed on mirror surface stainless steel in a picture development mode; then, unnecessary positions are corroded into a frosting surface by etching equipment; finally, a protection layer is cleaned to obtain the required pattern; the pattern can be revised according to the requirement; the formed product is fashionable and has an elegant appearance; meanwhile, the whole set of equipment occupies small lands, the equipment is convenient to install to realize mass production, and the product quality consistency is guaranteed.
Description
Technical field
The invention belongs to the production method of auto pedal, the method for making especially identifying with corrosion-resistant steel bright wisp meeting pedal.
Background technology
Along with the fast development of World Auto Industry, with the meeting pedal of corrosion-resistant steel bright wisp, be widely used on automobile, Qie Youcong luxury car turns to low and middle-grade cars, and joint brand car turns to the development tendency of independent brand car.Common corrosion-resistant steel sign is produced and is accepted by advertising company, but makees an exemplar mostly time, does not become mass production, even if short run producton conformability is also uncontrollable.Let alone product design.Owing to demonstrating immediately higher gears time after automobile installation meeting pedal, a lot of automobiles are all using, and the output of the automobile corrosion-resistant steel bright wisp that sales volume is slightly good is tens of thousands.Common process cannot meet the needs of production in enormous quantities.
Summary of the invention
For above deficiency, the object of the present invention is to provide a kind of method for making with corrosion-resistant steel bright wisp meeting pedal sign, adopt gluing, application of vacuum, exposure, etching, secondary baking, secondary cleaning to make device therefor in the production of corrosion-resistant steel bright wisp form a set of conveyor line, reach the object of batch manufacturing, guarantee the conformability of product design simultaneously.
Technical scheme of the present invention is achieved in the following ways: the method for making identifying with corrosion-resistant steel bright wisp meeting pedal, comprises the following steps: 1) gluing, 2) once baking, 3) exposure, 4) application of vacuum, 5) development, 6) once cleaning, 7) secondary baking, 8) belt etching, 9) move back glue processing, 10) secondary cleaning; It is characterized in that:
1), gluing: the mirror face stainless steel plate of getting thickness and be 0.6mm is sent to load-transfer device that overall length is 460mm, enters automatic glue application in film applicator with the speed of 60mm/s, makes gluing thickness reach 0.1mm;
2), once baking: glue-coated mirror face stainless steel plate is put into belt drying tunnel case and toast: oven temperature is 95 ℃ ± 2 ℃, and drying tunnel overall length is 10m, drying temperature is 5-10 minute;
3), exposure: baking is neatly emitted on mirror face stainless steel plate on shelf after finishing, and glue faces down and puts into indoor temperature and expose at the exposure machine of 10 ℃-25 ℃, and the exposure time is 20s;
4), application of vacuum: cover on mirror face stainless steel plate with the thick cloth of light proof, close cover plate, carry out application of vacuum: vacuum time is 30s, indoor temperature is 10 ℃-25 ℃;
5), develop: mirror face stainless steel plate glue develops towards the load-transfer device of above putting into developing machine is middle: the conveying belt length of developing machine is 4m, and the time is 120s;
In described development, add the mixed solution of sodium carbonate 5L, water 100L to develop.
6), once clean: the mirror face stainless steel plate after development is put into the conventional cleaning of clear water;
7), secondary baking: mirror face stainless steel plate is put into baking oven and carry out secondary baking:
Described oven temperature is 180 ℃-200 ℃, and baking time is 50 minutes.
8), belt etching: mirror face stainless steel plate is put into the etching of etching machine load-transfer device: etching machine load-transfer device overall length 6m, time are that 300-400s, temperature are controlled at 15 ℃-30 ℃, and mirror face stainless steel plate etch depth is 0.03mm;
In described etching machine, add 280L phosphoric acid, 87L leveling agent and 162L water.
9), moving back glue processes: with hook, mirror face stainless steel plate is caught on and puts into water temperature and within 5-10 minute, move back glue processing at the quiet bubble in sodium hydroxide pond of 50 ℃ ± 2 ℃;
10), secondary cleaning: the mirror face stainless steel plate that has moved back glue cleans with clear water again.
The present invention, uses the mode of printing the pictures on mirror face stainless steel, to form pattern protective cover, then frosting is corroded into etching machines in N/R place, finally protective cover is cleaned, and can reach required pattern.Pattern can be changed as requested, the product fashion that forms, and outward appearance is generous, and equipment package takes up an area less simultaneously, and equipment is easy for installation.Realize batch manufacturing, guarantee the conformability of product design.
The specific embodiment
Method for making with corrosion-resistant steel bright wisp meeting pedal sign, comprises the following steps:
1, gluing: the mirror face stainless steel plate of getting thickness and be 0.6mm is sent to load-transfer device that overall length is 460mm, enters automatic glue application in film applicator with the speed of 60mm/s, makes gluing thickness reach 0.1mm;
2, once baking: glue-coated mirror face stainless steel plate is put into belt drying tunnel case and toast: oven temperature is 95 ℃ ± 2 ℃, and drying tunnel overall length is 10m, drying temperature is 5-10 minute;
3, exposure: mirror face stainless steel plate is neatly emitted on shelf, and glue faces down and puts into indoor temperature and expose at the exposure machine of 10 ℃-25 ℃, and the exposure time is 20s;
4, application of vacuum: cover on mirror face stainless steel plate with the thick cloth of light proof, close cover plate, carry out application of vacuum: vacuum time is 30s, indoor temperature is 10 ℃-25 ℃;
5, develop: mirror face stainless steel plate glue develops towards the load-transfer device of above putting into developing machine is middle: developing machine load-transfer device is 4m, and the time is 120s; In development, add the mixed solution of sodium carbonate 5L, water 100L to develop;
6, once clean: the mirror face stainless steel plate after development is put into the conventional cleaning of clear water;
7, secondary baking: mirror face stainless steel plate is put into baking oven and carry out secondary baking: oven temperature is 180 ℃-200 ℃, and baking time is 50 minutes;
8, belt etching: mirror face stainless steel plate is put into the etching of etching machine load-transfer device: etching machine load-transfer device overall length 6m, time are that 300-400s, temperature are controlled at 15 ℃-30 ℃, and mirror face stainless steel plate etch depth is 0.03mm; In etching machine, add 280L phosphoric acid, 87L leveling agent and 162L water;
9, moving back glue processes: with hook, mirror face stainless steel plate is caught on and puts into water temperature and within 5-10 minute, move back glue processing at the quiet bubble in sodium hydroxide pond of 50 ℃ ± 2 ℃;
10, secondary cleaning: the mirror face stainless steel plate that has moved back glue cleans with clear water again.
Claims (4)
1. the method for making identifying with corrosion-resistant steel bright wisp meeting pedal, comprises the following steps: 1) gluing, 2) once baking, 3) exposure, 4) application of vacuum, 5) development, 6) once cleaning, 7) secondary baking, 8) belt etching, 9) move back glue processing, 10) secondary cleaning; It is characterized in that:
1), gluing: the mirror face stainless steel plate of getting thickness and be 0.6mm is sent on the load-transfer device that overall length is 460mm, enter automatic glue application in film applicator with the speed of 60mm/s, makes gluing thickness reach 0.1mm; ;
2), once baking: glue-coated mirror face stainless steel plate is put into belt drying tunnel case and toast: oven temperature is 95 ℃ ± 2 ℃, and drying tunnel overall length is 10m, drying temperature is 5-10 minute;
3), exposure: mirror face stainless steel plate is neatly emitted on shelf, and glue faces down and puts into indoor temperature and expose at the exposure machine of 10 ℃-25 ℃, and the exposure time is 20s;
4), application of vacuum: cover on mirror face stainless steel plate with the thick cloth of light proof, close cover plate, carry out application of vacuum: vacuum time is 30s, indoor temperature is 10 ℃-25 ℃;
5), develop: mirror face stainless steel plate glue develops towards the load-transfer device of above putting into developing machine is middle: developing machine load-transfer device is 4m, and the time is 120s;
6), once clean: the mirror face stainless steel plate after development is put into the conventional cleaning of clear water;
7), secondary baking: mirror face stainless steel plate is put into baking oven and carry out secondary baking:
8), belt etching: mirror face stainless steel plate is put into the etching of etching machine load-transfer device: etching machine load-transfer device overall length 6m, time are that 300-400s, temperature are controlled at 15 ℃-30 ℃, and mirror face stainless steel plate etch depth is 0.03mm;
9), moving back glue processes: with hook, mirror face stainless steel plate is caught on and puts into water temperature and within 5-10 minute, move back glue processing at the quiet bubble in sodium hydroxide pond of 50 ℃ ± 2 ℃;
10), secondary cleaning: the mirror face stainless steel plate that has moved back glue cleans with clear water again.
2. the method for making with corrosion-resistant steel bright wisp meeting pedal sign according to claim 1, is characterized in that: described step 5) adds the mixed solution of sodium carbonate 5L, water 100L to develop in developing.
3. the method for making with corrosion-resistant steel bright wisp meeting pedal sign according to claim 1, is characterized in that: in described step 7), oven temperature is 180 ℃-200 ℃, and baking time is 50 minutes.
4. the method for making with corrosion-resistant steel bright wisp meeting pedal sign according to claim 1, is characterized in that: in described step 8), in etching machine, add 280L phosphoric acid, 87L leveling agent and 162L water.
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CN201210416055.1A CN102897096B (en) | 2012-10-26 | 2012-10-26 | Manufacture method for ushering pedal identification with stainless steel bright strip |
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CN201210416055.1A CN102897096B (en) | 2012-10-26 | 2012-10-26 | Manufacture method for ushering pedal identification with stainless steel bright strip |
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CN102897096B true CN102897096B (en) | 2014-09-03 |
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CN104018212B (en) * | 2014-06-23 | 2016-06-29 | 上海英汇科技发展有限公司 | A kind of rustless steel door sill decorative plate etch process of environment-friendly type |
CN104669809B (en) * | 2015-03-11 | 2017-10-24 | 牟继红 | Auto pedal identifies preparation method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04263085A (en) * | 1991-02-19 | 1992-09-18 | Nippon Steel Corp | Method for etching stainless steel thin sheet and foil |
CN101173360A (en) * | 2006-10-31 | 2008-05-07 | 佛山市顺德区汉达精密电子科技有限公司 | Stainless steel etching technique |
CN101628525A (en) * | 2009-04-13 | 2010-01-20 | 湖北大学 | Two manufacturing method of color intagliated images on surface of stainless steel |
CN102220583A (en) * | 2011-05-13 | 2011-10-19 | 葛成镇 | Etching process of metal marking plate |
CN102275447A (en) * | 2010-06-10 | 2011-12-14 | 苏州新协力特种工业模板有限公司 | Method for producing checkered plate on mirror surface |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04263085A (en) * | 1991-02-19 | 1992-09-18 | Nippon Steel Corp | Method for etching stainless steel thin sheet and foil |
CN101173360A (en) * | 2006-10-31 | 2008-05-07 | 佛山市顺德区汉达精密电子科技有限公司 | Stainless steel etching technique |
CN101628525A (en) * | 2009-04-13 | 2010-01-20 | 湖北大学 | Two manufacturing method of color intagliated images on surface of stainless steel |
CN102275447A (en) * | 2010-06-10 | 2011-12-14 | 苏州新协力特种工业模板有限公司 | Method for producing checkered plate on mirror surface |
CN102220583A (en) * | 2011-05-13 | 2011-10-19 | 葛成镇 | Etching process of metal marking plate |
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