CN102890240A - Automatic detection platform for overall performances of automobile combined switch - Google Patents
Automatic detection platform for overall performances of automobile combined switch Download PDFInfo
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- CN102890240A CN102890240A CN2012103968848A CN201210396884A CN102890240A CN 102890240 A CN102890240 A CN 102890240A CN 2012103968848 A CN2012103968848 A CN 2012103968848A CN 201210396884 A CN201210396884 A CN 201210396884A CN 102890240 A CN102890240 A CN 102890240A
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Abstract
The invention discloses an automatic detection platform for overall performances of an automobile combined switch. The automatic detection platform comprises a product mounting base for mounting a product (the automobile combined switch), and further comprises a base frame (JJ), a universal adjusting bracket (WXTJ), a mechanical arm device (JXS) and a computer control unit (JSJ), wherein the product mounting base is arranged on the base frame (JJ); and the mechanical arm device (JXS) is arranged on the universal adjusting bracket (WXTJ). In comparison with the prior art, the automatic detection platform for overall performances of the automobile combined switch provided by the invention is decreased in labor intensity, simplified in working steps, and increased in production efficiency, and can simulate the detection of actual working load of automobiles; and meanwhile, detection of the overall performances of a plurality of combined switches can be implemented, and traceability of the product can be realized.
Description
Technical field
The present invention relates to a kind of automobile combined switch combination property automatic detecting table for detection of the automobile combined switch combination property.
Background technology
Automobile combined switch contains the gauge tap such as steering indicating light, light, change light, fog lamp, windscreen wiper, washing by headlamp switch assembly, wiper switch module composition, is fixed on the steering column through the car upper mounting plate.
Granted publication number discloses a kind of combined switch pick-up unit for the Chinese utility model patent of CN 200976037Y.It comprises operator's console, the detection stabilized voltage supply that is electrically connected with the aforesaid operations platform, the aforesaid operations platform comprises fixed rack, is arranged in the fixedly steering column that is used for fixing combined switch to be checked on the fixed rack face, be fixed in the cubing and the exemplar that are used for exemplar corresponding to fixing combined switch to be checked on the fixed rack, this operator's console also comprises the electrical connection circuit plate that is installed in the operator's console, is arranged in the instrument display panel on the fixed rack; Above-mentioned fixedly steering column, anchor clamps, instrument display panel are electrically connected with described wiring board, and this wiring board is electrically connected with stabilized voltage supply.
Cost is low although above-mentioned detection device has, advantages of simple structure and simple, also has simultaneously an effect single, need to other pick-up units to cooperating the factory testing of jointly finishing combined switch.The weak points such as in addition, above-mentioned detection device also has needs the staff to pay larger labour intensity, and production efficiency is lower.
Summary of the invention
For solving above-mentioned deficiency of the prior art, the invention provides that a kind of labour intensity is low, job step is few, production efficiency is high, can satisfy the automobile combined switch combination property automatic detecting table that multiple automobile combined switch is carried out the needs of factory testing.
Automobile combined switch combination property automatic detecting table provided by the invention comprises the product mount pad, is used for installing product (automobile combined switch); Also comprise pedestal, universal adjustment support, robot device, computer control unit; Described product mount pad is located on the pedestal; Described robot device is arranged on the universal adjustment support.
Preferably, described product mount pad is provided with the quick connect receptacle combination, and product (automobile combined switch) can be fixed on the product mount pad fast, stably.
Preferably, described pedestal also comprises stepper motor A, shaft coupling A, rotating shaft in above-mentioned arbitrary scheme; Stepper motor A is connected with rotating shaft by shaft coupling A.
Preferably, described pedestal also comprises swing arm, regulating arm in above-mentioned arbitrary scheme; Described regulating arm is installed in the swing arm; Described swing arm is connected with rotating shaft, orders about its rotation by the power output combination that stepper motor A, shaft coupling A, rotating shaft form.
Preferably, described pedestal also comprises driving lever, guide pin bushing, mini cylinder in above-mentioned arbitrary scheme, and described driving lever, guide pin bushing, mini cylinder form the driving lever combination, and this driving lever combination is installed on the regulating arm.
Preferably, described guide pin bushing is provided with the push rod combination in above-mentioned arbitrary scheme.
Preferably, described pedestal also comprises base A in above-mentioned arbitrary scheme, and described base A bottom is provided with support column A, and it fixes base A.
Preferably, described base A bottom also is provided with support column B in above-mentioned arbitrary scheme, and the one end is connected in base A bottom, and the other end is connected in stepper motor A, and stepper motor A is fixed.
Preferably, described base A top is provided with base B in above-mentioned arbitrary scheme, and base B top is provided with installing plate A.
Preferably, described pedestal also comprises adjustable plate in above-mentioned arbitrary scheme, and described product mount pad and adjustable plate are combined, and are installed on the installing plate A.
Preferably, described pedestal also comprises rotary cylinder, pressing plate in above-mentioned arbitrary scheme, and described rotary cylinder and pressing plate are fixed together, and is installed on the installing plate A.
Preferably, described pedestal comprises that also axial quick locking turns to the return base device in above-mentioned arbitrary scheme, and it is connected with rotating shaft, and it is used for rotating shaft is connected locking.
Preferably, described axial quick locking turns to the return base device to be provided with another push rod combination in above-mentioned arbitrary scheme.
Preferably, described pedestal also comprises base plate, feet in above-mentioned arbitrary scheme; Described support column A is fixed on the base plate.
Preferably, described universal adjustment support comprises regulates pedestal, pillar in above-mentioned arbitrary scheme; Described adjusting pedestal is installed on the pillar; The setting nut that described pillar inside is provided with adjusting screw(rod) A and is complementary with it; Described setting nut is connected with the adjusting pedestal by the web member that passes pillar.
Preferably, described pillar is provided with two grooves in above-mentioned arbitrary scheme, and it can move up and down along this groove web member.
Preferably, described universal adjustment support also comprises adjusting screw(rod) B, guide rod in above-mentioned arbitrary scheme, and described adjusting screw(rod) B, guide rod are connected and fixed on to be regulated on the pedestal.
Preferably, described universal adjustment support also comprises installing plate B in above-mentioned arbitrary scheme, and itself and adjusting screw(rod) B, guide rod are connected and fixed; Described universal adjustment support also comprises adjustable plate A, adjustable plate B; Described adjustable plate A is installed on the installing plate B, and described adjustable plate B is fixedly connected with adjustable plate A.
In above-mentioned arbitrary scheme preferably, described adjustable plate A is fixed on the installing plate B by a nut, take this nut as the center of circle, adjustable plate A is provided with two deep-slotted chip breakers, also be respectively equipped with a screw in the described deep-slotted chip breaker and be connected nut and be connected with installing plate B, described screw and two nuts are linked to be a vertical straight line.
Preferably, the vertical straight line that is linked to be take described screw and two nuts is as benchmark in above-mentioned arbitrary scheme, and the angle of its left and right sides both direction deep-slotted chip breaker all is 45 °, described adjustable plate A along deep-slotted chip breaker about regulate in 45 ° the scope.
Preferably, described robot device is installed on the adjustable plate B in above-mentioned arbitrary scheme.
Preferably, described adjustable plate B is provided with some holes and/or groove in above-mentioned arbitrary scheme, is used for the solid mechanical arm device.
Preferably, described robot device comprises stepper motor B, shaft coupling B, pneumatic three-jaw Connection Block, pneumatic three-jaw, mechanical arm claw in above-mentioned arbitrary scheme; Described shaft coupling B is connected with stepper motor B, and pneumatic three-jaw Connection Block is connected with shaft coupling B, and described pneumatic three-jaw is connected on the pneumatic three-jaw Connection Block, and the mechanical arm claw is located on the pneumatic three-jaw.
Preferably, described robot device also comprises stepper motor A, shaft coupling C, ball screw in above-mentioned arbitrary scheme; Described shaft coupling C is connected with stepper motor A, and the other end is connected with ball screw.
Preferably, described robot device also comprises torque sensor, torque sensor installing plate A, torque sensor installing plate B in above-mentioned arbitrary scheme; Described torque sensor, torque sensor installing plate A, torque sensor installing plate B are installed on the axle that connects shaft coupling B and pneumatic three-jaw Connection Block; Described torque sensor installing plate A is connected with stepper motor B by support column D, and described torque sensor installing plate B and pneumatic three-jaw Connection Block are connected and fixed, and are connected and fixed by support column C between described torque sensor installing plate A and the torque sensor installing plate B.
Preferably, described robot device also comprises holder combination in above-mentioned arbitrary scheme; Described stepper motor A is connected and fixed by support column E and holder combination, and described ball screw is installed on the holder combination.
Preferably, described robot device also comprises smart axle in above-mentioned arbitrary scheme; It is installed on the holder combination, and it is parallel with ball screw.
Preferably, described smart axle, ball screw all pass torque sensor installing plate A, torque sensor installing plate B in above-mentioned arbitrary scheme.
Preferably, described computer control unit is provided with liquid crystal display, pilot lamp, industrial computer in above-mentioned arbitrary scheme.
In above-mentioned arbitrary scheme, preferably, also be provided with keyboard rack, Mouse placing stand on the described computer control unit.
Preferably, described automobile combined switch combination property automatic detecting table also comprises and turns to return seat rack, infrared ray sensor in above-mentioned arbitrary scheme.
Preferably, the described return seat rack that turns to is installed on the universal adjustment support in above-mentioned arbitrary scheme, and described infrared ray sensor is located at and is turned on the return seat rack.
Automobile combined switch combination property automatic detecting table provided by the invention compared to existing technology, can reduce labour intensity, simplify job step, enhance productivity, simulated automotive real work load detecting, the combination property that can satisfy the multiple combination switch simultaneously detects, and has realized the trackability of product.
Description of drawings
Fig. 1 is the structural representation of a preferred implementation of automobile combined switch combination property automatic detecting table provided by the invention;
Fig. 2 A is the front view of the pedestal JJ of preferred implementation shown in Figure 1;
Fig. 2 B is the vertical view of the pedestal JJ of preferred implementation shown in Figure 1;
Fig. 2 C is the A-A cross-sectional view of the pedestal JJ of preferred implementation shown in Figure 1;
Fig. 2 D is the stereographic map of the pedestal JJ of preferred implementation shown in Figure 1;
Fig. 3 A is the front view of the universal adjustment support WXTJ of preferred implementation shown in Figure 1;
Fig. 3 B is the left view of the universal adjustment support WXTJ of preferred implementation shown in Figure 1;
Fig. 3 C is the vertical view of the universal adjustment support WXTJ of preferred implementation shown in Figure 1;
Fig. 3 D is the stereographic map of the universal adjustment support WXTJ of preferred implementation shown in Figure 1;
Fig. 4 A is the front view of the robot device JXS of preferred implementation shown in Figure 1;
Fig. 4 B is the left view of the robot device JXS of preferred implementation shown in Figure 1;
Fig. 4 C is the vertical view of the robot device JXS of preferred implementation shown in Figure 1;
Fig. 4 D is the stereographic map of the robot device JXS of preferred implementation shown in Figure 1;
Fig. 5 A is that the master of the computer control unit JSJ of preferred implementation shown in Figure 1 looks schematic diagram;
Fig. 5 B is that schematic diagram is looked on the left side of the computer control unit JSJ of preferred implementation shown in Figure 1;
Fig. 6 A is pedestal JJ, the universal adjusting device of preferred implementation shown in Figure 1, the assembled state front view of robot device JXS;
Fig. 6 B is pedestal JJ, the universal adjusting device of preferred implementation shown in Figure 1, the assembled state A-A cross-sectional view of robot device JXS;
Fig. 6 C is pedestal JJ, the universal adjusting device of preferred implementation shown in Figure 1, the assembled state vertical view of robot device JXS;
Fig. 6 D is pedestal JJ, the universal adjusting device of preferred implementation shown in Figure 1, the assembled state stereographic map of robot device JXS.
Embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.
Please referring to Fig. 1, Fig. 1 is the structural representation of a preferred implementation of automobile combined switch combination property automatic detecting table provided by the invention.As shown in Figure 1, this preferred implementation of the present invention comprises pedestal JJ, universal adjustment support WXTJ, robot device JXS, computer control unit JSJ.
In addition, this preferred implementation of the present invention also comprises and turns to return seat rack 48, infrared ray sensor 49.The described return seat rack 48 that turns to is installed on the universal adjustment support WXTJ, and described infrared ray sensor 49 is located at and is turned on the return seat rack 48.
Please referring to Fig. 2 A-Fig. 2 D, Fig. 2 A-Fig. 2 D is respectively front view, vertical view, A-A cross-sectional view, the stereographic map of the pedestal JJ of preferred implementation shown in Figure 1.Shown in Fig. 2 A-Fig. 2 D, described pedestal JJ comprises base plate 1, feet 2, swing arm 3, regulating arm 4, stepper motor A5, shaft coupling A6, support column A7, support column B8, base A9, rotating shaft 10, base B11, installing plate A12, adjustable plate A13, product mount pad 14, rotary cylinder 15, pressing plate 16, axially quick locking turns to return base device 17, push rod combination 18, driving lever 19, guide pin bushing 20, quick connect receptacle combination 21, mini cylinder 22.
Described stepper motor A5 is connected connections by shaft coupling A6 with rotating shaft, forms a power and export and make up.Described regulating arm 4 is installed in the swing arm 3, and swing arm 3 is connected with rotating shaft 10, orders about its rotation by the power output combination that stepper motor A5, shaft coupling A6, rotating shaft 10 form.Described driving lever 19, guide pin bushing 20, mini cylinder 22 form the driving lever combination, and this driving lever combination is installed on the regulating arm 4.Described guide pin bushing 20 is provided with push rod combination 18.Described support column A7 one end is connected in base A9 bottom, and the other end is fixed on the base plate 1, and base A9 is fixed.Described support column B8 one end is connected in base A9 bottom, and the other end is connected with stepper motor A5, and stepper motor A5 is fixed.Described base B11 is located at base A9 top, and base B11 top is provided with installing plate A12.Described adjustable plate 13 and product mount pad 14 are combined, and are installed on the installing plate 12.Described quick connect receptacle combination 21 is located on the product mount pad 14, and it makes quick firm the fixing of product (automobile combined switch).Described rotary cylinder 15 and pressing plate 16 are fixed together, and are installed on the installing plate A12.Described axial quick locking turns to return base device 17, and it is connected with rotating shaft 10, and it is used for rotating shaft 10 is connected locking.Described axial quick locking turns to return base device 17 to be provided with another push rod combination 18.
The power output combination that above-mentioned stepper motor A5, shaft coupling A6, rotating shaft 10 form drives swing arm 3 and rotates, drive regulating arm 4 and rotate, and then the driving lever combination that combines of driving lever 19, guide pin bushing 20, mini cylinder 22 and be located at push rod combination on the guide pin bushing 20 left rotation and right rotation swings along with the rotation of regulating arm 4.
The said goods mount pad 14 is installed on the installing plate A12 after making up with adjustable plate 13; When installing by test product (automobile combined switch), the initial position state that rotation adjustable plate 13 can be regulated product detects needs to satisfy.
When installing by test product (automobile combined switch), with each binding post in product (automobile combined switch) the aligning quick connect receptacle combination 21, then rotary cylinder 15 band dynamic pressure plates 16 are fixed product (automobile combined switch).
After product (automobile combined switch) is fixed, utilize axial quick locking to turn to return base device 17 with rotating shaft 10 lockings.
Please referring to Fig. 3 A-Fig. 3 D, Fig. 3 A-Fig. 3 D is respectively front view, left view, vertical view, the stereographic map of the universal adjustment support WXTJ of preferred implementation shown in Figure 1.Shown in Fig. 3 A-Fig. 3 D, described universal adjustment support WXTJ comprises adjusting pedestal 23, pillar 24, adjustable plate A25, adjustable plate B26, installing plate B27, adjusting screw(rod) B28, guide rod 29, setting nut 30, adjusting screw(rod) A31.
Described adjusting pedestal 23 is installed on the pillar 24; Described setting nut 30 is complementary with adjusting screw(rod) A31, is located at pillar 24 inside; Setting nut 30 passes pillar 24 by two straight pins and is connected and fixed with adjusting pedestal 23.Described pillar 24 is provided with two grooves, and straight pin can be moved up and down along this groove.Described adjusting screw(rod) B28, guide rod 29 are connected and fixed on to be regulated on the pedestal 23; Described installing plate B27 and adjusting screw(rod) B28, guide rod 29 are connected and fixed.Described adjustable plate A25 is fixed on the installing plate B27 by a nut, take this nut as the center of circle, adjustable plate A25 is provided with two deep-slotted chip breakers, also is respectively equipped with a screw in the described deep-slotted chip breaker and is connected nut and is connected with installing plate B27, and described screw and two nuts are linked to be a vertical straight line.Take this vertical straight line as benchmark, the angle of its left and right sides both direction deep-slotted chip breaker all is 45 °, described adjustable plate A25 along deep-slotted chip breaker about regulate in 45 ° the scope.Described adjustable plate B26 fixing with adjustable plate A25 on.Described robot device JXS is installed on the adjustable plate B26, and adjustable plate B26 is provided with some holes and/or groove, is used for solid mechanical arm device JXS.
Described universal adjustment support WXTJ is converted into moving up and down of adjusting pedestal 23 by adjusting screw(rod) A31, setting nut 30, connection setting nut 30 and two straight pins of regulating pedestal 23 with rotatablely moving of setting nut 30, realizes the adjusting of above-below direction.
When descending direction to regulate in realization, regulating pedestal 23 can rotate simultaneously, realizes the adjusting of angle in the horizontal direction.
Under the drive of adjusting screw(rod) B28, guide rod 29, installing plate 27, adjustable plate A25, adjustable plate B26 can move forward and backward, and realize the adjusting of fore-and-aft direction.
Please referring to Fig. 4 A-Fig. 4 D, Fig. 4 A-Fig. 4 D is front view, left view, vertical view, the stereographic map of the robot device JXS of preferred implementation shown in Figure 1.Shown in Fig. 4 A-Fig. 4 D, shown in robot device JXS comprise holder combination 32, pneumatic three-jaw 33, mechanical arm claw 34, pneumatic three-jaw Connection Block 35, torque sensor installing plate B36, support column C37, torque sensor 38, torque sensor installing plate A39, shaft coupling B40, support column D41, stepper motor B42, smart axle 43, ball screw 44, shaft coupling C45, support column E46, stepper motor A47.
Described stepper motor B42 passes through shaft coupling B40 and is connected 35 connections of three-jaw Connection Block; Pneumatic three-jaw 33 and mechanical arm claw 34 are combined and are installed on the pneumatic three-jaw Connection Block 35, order about its rotation by the stepper motor B42 that is connected with pneumatic three-jaw Connection Block 35.
Described stepper motor A47 is connected with ball screw 44 by shaft coupling C45; Ball screw 44 is installed on the holder combination 32, and stepper motor A47 is connected and fixed on the holder combination 32 by support column E46.
Described smart axle 43 is installed on the holder combination 32, and smart axle 43 is parallel with ball screw 44.
Described torque sensor 38, torque sensor installing plate A39, torque sensor installing plate B36 are installed on the axle that connects shaft coupling B40 and pneumatic three-jaw Connection Block 35; Described torque sensor installing plate A39 is connected with stepper motor B42 by support column D41, described torque sensor installing plate B36 and pneumatic three-jaw Connection Block 35 are connected and fixed, and are connected and fixed by support column C37 between described torque sensor installing plate A39 and the torque sensor installing plate B36.
Described smart axle 43 all passes torque sensor installing plate A39, torque sensor installing plate B36 with ball screw 44.
The power output assemblage zone dynamic torque sensor 38 that above-mentioned stepper motor B42, shaft coupling B40 form and 33 rotations of pneumatic three-jaw, and then realization is held the left rotation and right rotation of product; And stepper motor A47, shaft coupling C45 drive ball screw 44 rotations, again because ball screw 44 passes torque sensor installing plate A39, torque sensor installing plate B36, torque sensor installing plate A39, torque sensor installing plate B36 drive stepper motor B42, shaft coupling B40, support column D41, torque sensor 38, support column C37, pneumatic three-jaw Connection Block 35, pneumatic three-jaw 33, mechanical arm claw 34 along ball screw 44 and smart axle 43 move left and right, realize the fast offset of robot device JXS, the handle of the detected product of clamping.
Please referring to Fig. 5 A-Fig. 5 B, the master that Fig. 5 A-Fig. 5 B is respectively the computer control unit JSJ of preferred implementation shown in Figure 1 looks schematic diagram, schematic diagram is looked on a left side.Shown in Fig. 5 A-Fig. 5 B, described computer control unit JSJ is provided with liquid crystal display 51, pilot lamp, industrial computer 52, keyboard rack 53, Mouse placing stand 54.
Please referring to Fig. 6 A-Fig. 6 D, Fig. 6 A-Fig. 6 D is respectively pedestal JJ, universal adjusting device, the assembled state front view of robot device JXS, A-A cross-sectional view, vertical view, the stereographic map of preferred implementation shown in Figure 1.Shown in Fig. 6 A-Fig. 6 D, this preferred implementation of the present invention comprises a pedestal JJ, two universal adjustment support WXTJ and two robot device JXS.Two universal adjustment support WXTJ are separately fixed on the base plate 1 of pedestal JJ, and two robot device JXS are individually fixed on the adjustable plate B26 of two universal adjustment support WXTJ.One of them universal adjustment support WXTJ is provided with and turns to return base device rack 48, which is provided with infrared ray sensor 49.
The below continues in conjunction with Fig. 6 A-Fig. 6 D and with reference to figure 2A-Fig. 4 D, take a car combined switch product as example, the principle of work of automobile combined switch combination property automatic detecting table provided by the invention and operation steps in the present embodiment is described.
Before the work of automobile combined switch combination property automatic detecting table, at first detect its duty and whether be in original state.The original state of this automobile combined switch combination property automatic detecting table is that axial quick locking turns to return base device 17 to be positioned over to turn on the return seat rack 48, after being located at the infrared ray sensor 49 that turns on the return seat rack 48 and sensing, being positioned at the upper pilot lamp of computer control unit JSJ can light; Rotary cylinder 15 automatic tractions 16 pressing plates turn clockwise 90 °, wait automobile combined switch to be installed.After the duty that has detected automobile combined switch combination property automatic detecting table, according to testing result, if it is in original state, then carry out next step operation; If it is not in original state, infrared ray sensor 49 inductions turn to return base device 17 to be positioned over less than axial quick locking and turn on the return seat rack 48, the pilot lamp of being located on the computer control unit JSJ can not light, the prompting staff turns to return base device 17 to be positioned over axial quick locking and turns on the return seat rack 48, then rotary cylinder 15 automatic traction pressing plates 16 turn clockwise 90 °, make it be in original state.
After automobile combined switch combination property automatic detecting table is in original state, car combined switch to be detected is mounted on the pedestal JJ, aim at the conducting rod in the quick connect receptacle combination 21; Rotate swing arm 3, be placed on the state shown in Fig. 2 B, even the line at its two ends is horizontal in vertical view; Turn to return base device 17 from turning to return seat rack 48 to pick up the axial quick locking that push rod combination 18 is housed, infrared ray sensor 49 is sensed axial quick locking and is turned to return base device 17 to break away to turn to return seat rack 48 afterwards, rotary cylinder 15 automatic traction pressing plates 16 are rotated counterclockwise 90 °, the car combined switch is compressed, and the conductive pole that itself and quick connect receptacle are made up on 21 is connected fully; The mandrel that more axial quick locking is turned to return base device 17 to aim at 10 li of rotating shafts is contained in the car combined switch, turn to return base device 17 to aim at the draw-in groove of rotating shaft 10 with axial quick locking, drive together rotation, turn to the steel ball of 17 li of return base devices that the mandrel rapid axial of 10 li of rotating shafts is locked with axial quick locking and connect into an integral body; Regulate the regulating arm 4 at two ends this moment, makes two ends driving lever 19 near place, the large footpath of car combined switch handles, makes the certain space of itself and the monolateral reservation of car combined switch, and about 0.5mm-1mm is advisable; The mini cylinder stroke that two ends are fixed in the push rod combination 18 on the guide pin bushing 20 is raised to the longest, car combined switch (overtake other vehicles shelves and washing shelves) handle is up got to the position, up-down adjustment push rod combination 18 makes the roller of push rod combination 18 just touch that handle is fixing to be got final product; Again car combined switch the right handle is depressed into the distance light shelves, turn to the mini cylinder stroke in the push rod combination 18 on the return base device 17 to reach the longest with being installed in axial quick locking, make the roller of push rod combination 18 just touch that handle is fixing get final product, this moment, pedestal JJ adjusting was finished.
After the adjusting of pedestal JJ is finished, handle angle and length according to the car combined switch, adjusting by each position of universal adjustment support WXTJ, the handle that makes the mechanical arm claw 34 among the robot device JXS aim at the car combined switch moves to desired location, stepper motor B42 among this moment robot device JXS, shaft coupling B40, torque sensor 38 grades are near down stroke, between torque sensor installing plate B36 and holder combination 32, stay certain space, about 5-10mm, behind the handle of good car combined switch to be regulated both sides, with the clamping screw locking of each regulator site, handle is fixed.
After finishing above-mentioned steps, the stepper motor A47 among the robot device JXS drives ball screw 44 rotations through shaft joint C45, and pushing stepping motor B42, shaft coupling B40, torque sensor 38, pneumatic three-jaw 33 etc. move around; Simultaneously, driving torque sensor 38 and pneumatic three-jaw 33 and mechanical arm claw 34 at stepper motor B42 through shaft joint B40 rotates together, with the clamping of car combined switch handle, realize handle two ends windscreen wiper intermittently shelves and the Performance Detection that becomes light shelves function and torsional forces test by pneumatic three-jaw 33 driving mechanical paw 34.This moment, complete machine was all debugged complete to be detected.
Workflow to the detection of car combined switch is calculated machine software programming control by industrial machine, edits on computers the detection that can begin after the workflow of detection the car combined switch.
Detection to the car combined switch is finished as follows: at first, monitor station carries out the return inspection to each pick-up unit first after each start, with mouse dot system page return button, system all resets to the detection initial point with 5 stepper motors as shown in Figure 1, can carry out next step work (detect next time and just do not need the return inspection).
Carrying out after return checks, then the numbering code of input car combined switch in the computer page production code member hurdle in computer control unit JSJ begins detection to the car combined switch by computer control.
By computer control, two ends push rods combination 18 under the driving of its mini cylinder that carries driving handle to gently scraping shelves and grade rear the return of overtaking other vehicles, overtake other vehicles shelves under the driving that is installed in axial quick locking and turns to the push rod combination 18 mini cylinders that carry on the return base device 17 on the right of the promotion handle to the dipped beam shelves; The mini cylinder 22 in two ends promotes respectively driving lever 19, under stepper motor A5 rotation, stir right handles and rotate an angle to the left and right shelves that turn to, this moment, each grade needed mini cylinder promotion the right handle of push rod combination 18 to reset to the dipped beam shelves to the shelves of overtaking other vehicles, drive axial quick locking by stepper motor A5 again and turn to return base device 17 left and right counter-rotating one wide-angles, left/right rotation is resetted to shelves; Under the rotation of stepper motor A5, stir left handle and rotate an angle to the fast shelves of windscreen wiper, the slow shelves of windscreen wiper (o shelves), windscreen wiper shelves at intermittence, this moment, each grade needed the mini cylinder promotion left side handle of push rod combination 18 to reset to the washing shelves, and stepper motor A5 drives driving lever 19 makes left side handle turn to slowly shelves (o shelves) of windscreen wiper; Stepper motor A5 drives two ends regulating arm 4 and makes driving lever combination rotation one angle, this moment, two ends stepper motor A47 drove stepper motor B42, shaft coupling B40, torque sensor 38, pneumatic three-jaw 33 fast feeds such as grade, directly with the wash button Pen-down detection, stepper motor A47 drives stepper motor B42 again, shaft coupling B40, torque sensor 38, pneumatic three-jaw 33 grades withdraw from certain distance fast, two ends mechanical arm claw 34 aligns with rotation hand wheel on the handle, by pneumatic three-jaw 33 with the handle clamping, driving torque sensor 38 and pneumatic three-jaw 33 and mechanical arm claw 34 at stepper motor B42 through shaft joint B40 rotates together, performance and the torsional forces of windscreen wiper intermittence and each grade of light change light are detected simultaneously, detect and reset to each OFF shelves after complete, this moment, two ends stepper motor A47 drove stepper motor B42, shaft coupling B40, torque sensor 38, the whiles such as pneumatic three-jaw 33 return to initial point fast, stepper motor A5 drives two ends regulating arm 4 makes the driving lever combination rotate to initial point, whole testing process is complete, the numbering code that testing result will be inputted the car combined switch is that filename is kept in the computer hard disc with PDF automatically, the page left side product that is also shown in simultaneously computer control unit JSJ detects in the hurdle, conveniently access at any time and search the detection data, the panel of computer control unit JSJ also has defective (companion's buzzer) shows with qualified pilot lamp, after a sense cycle is finished, system will add up a product, and qualification rate directly is presented on the liquid crystal display.
The axial quick locking that push rod combination 18 is housed is turned to a up handle of return base device 17, will break away from the mandrel of 10 li of rotating shafts, directly be placed on and turn on the return seat rack 48, it is bright that this moment, infrared ray sensor 49 was sensed the pilot lamp meeting, this moment, the 16 pressing plate dextrorotations of rotary cylinder 15 automatic tractions turn 90 degrees, taking-up to be detecting complete car combined switch, and program to original path, waits for that next product packs into auto-returned.
So far, the detection of car combined switch is finished.
For above-mentioned workflow, for satisfying the needs that different products is detected, can directly increase on computers and reduce the change of workflow according to the product work characteristics.Computer software design has single-step operation and automatic continuous operation, single-step operation can be carried out manual examination (check) for certain function, be convenient to the observation of interiors of products contact work trend, automatic continuous operation is exactly that product has detected from the beginning to the end automatically, and it is qualified and defective directly to show.Compared to existing technology, automobile combined switch combination property automatic detecting table provided by the invention has reduced labour intensity, has simplified job step, has improved production efficiency, and has realized the trackability of product.
The above has done detailed description to the specific embodiment of the present invention by reference to the accompanying drawings; but the present invention is not limited to above-mentioned embodiment; within the ken that those of ordinary skills possess; can also make various variations under the prerequisite that does not break away from aim of the present invention, it is all within protection scope of the present invention.
Claims (10)
1. an automobile combined switch combination property automatic detecting table comprises for the product mount pad (14) that automobile combined switch is installed; It is characterized in that, also comprise pedestal (JJ), universal adjustment support (WXTJ), robot device (JXS), computer control unit (JSJ); Described product mount pad (14) is located on the described pedestal (JJ); Described robot device (JXS) is arranged on the described universal adjustment support (WXTJ).
2. automobile combined switch combination property automatic detecting table as claimed in claim 1, it is characterized in that, described product mount pad (14) is provided with quick connect receptacle combination (21), and automobile combined switch can fast, firmly be fixed on the product mount pad (14).
3. automobile combined switch combination property automatic detecting table as claimed in claim 1 is characterized in that, described pedestal (JJ) also comprises stepper motor A(5), shaft coupling A(6), rotating shaft (10); Stepper motor A(5) by shaft coupling A(6) be connected 10 with rotating shaft) connect.
4. automobile combined switch combination property automatic detecting table as claimed in claim 3 is characterized in that, described pedestal (JJ) also comprises swing arm (3), regulating arm (4); Described regulating arm (4) is installed in the swing arm (3); Described swing arm (3) is connected with rotating shaft (10), by stepper motor A(5), shaft coupling A(6), the power output combination that forms of rotating shaft (10) orders about its rotation.
5. automobile combined switch combination property automatic detecting table as claimed in claim 4, it is characterized in that, described pedestal (JJ) also comprises driving lever (19), guide pin bushing (20), mini cylinder (22), described driving lever (19), guide pin bushing (20), mini cylinder (22) form the driving lever combination, and this driving lever combination is installed on the regulating arm (4).
6. automobile combined switch combination property automatic detecting table as claimed in claim 5 is characterized in that, described guide pin bushing (20) is provided with push rod combination (18).
7. such as claim 1 or 3 described automobile combined switch combination property automatic detecting tables, it is characterized in that, described pedestal (JJ) also comprises base A9, and described base A9 bottom is provided with support column A7, and it fixes base A9.
8. automobile combined switch combination property automatic detecting table as claimed in claim 7, it is characterized in that described base A(9) bottom also is provided with support column B(8), the one end is connected in base A(9) bottom, the other end is connected in stepper motor A(5), with stepper motor A(5) fixing.
9. automobile combined switch combination property automatic detecting table as claimed in claim 7 is characterized in that, described base A(9) top is provided with base B(11), base B(11) top is provided with installing plate A(12).
10. automobile combined switch combination property automatic detecting table as claimed in claim 9, it is characterized in that, described pedestal (JJ) also comprises adjustable plate (13), and described product mount pad (14) is combined with adjustable plate (13), is installed on installing plate A(12) on.
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| CN201210396884.8A CN102890240B (en) | 2012-10-18 | 2012-10-18 | Automatic detection platform for overall performances of automobile combined switch |
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| CN201210396884.8A CN102890240B (en) | 2012-10-18 | 2012-10-18 | Automatic detection platform for overall performances of automobile combined switch |
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| CN102890240B CN102890240B (en) | 2015-01-14 |
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| CN201210396884.8A Active CN102890240B (en) | 2012-10-18 | 2012-10-18 | Automatic detection platform for overall performances of automobile combined switch |
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| CN104237784A (en) * | 2014-09-28 | 2014-12-24 | 江苏正通电子有限公司 | Tester for adjusting switch assembly of vehicle headlamp |
| CN104880311A (en) * | 2015-06-19 | 2015-09-02 | 长春工业大学 | Poking endurance testing device of vehicle combined switch |
| CN104880312A (en) * | 2015-06-19 | 2015-09-02 | 长春大学 | Endurance testing device of vehicle combined switch |
| CN104897388A (en) * | 2015-06-19 | 2015-09-09 | 长春工业大学 | Device for testing screwing durability of automobile combination switch |
| CN105082164A (en) * | 2015-08-31 | 2015-11-25 | 广西大学 | Clamping type manipulator device |
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| CN108562433A (en) * | 2018-07-17 | 2018-09-21 | 孟德龙 | A kind of Explosion-proof Combined Switch device for testing endurance |
| CN108917190A (en) * | 2018-07-27 | 2018-11-30 | 东莞市联洲知识产权运营管理有限公司 | Structure improved Digiplex on a kind of intelligent water heater |
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| CN108562433A (en) * | 2018-07-17 | 2018-09-21 | 孟德龙 | A kind of Explosion-proof Combined Switch device for testing endurance |
| CN108562433B (en) * | 2018-07-17 | 2020-05-22 | 孟德龙 | Durability testing device for explosion-proof combined switch |
| CN108917190A (en) * | 2018-07-27 | 2018-11-30 | 东莞市联洲知识产权运营管理有限公司 | Structure improved Digiplex on a kind of intelligent water heater |
| CN110579299A (en) * | 2019-10-27 | 2019-12-17 | 江西中船航海仪器有限公司 | High-precision wide-range torque measuring device |
| CN113421787A (en) * | 2021-06-22 | 2021-09-21 | 宁波电工合金材料有限公司 | Contact detection and trimming structure of full-automatic reed welding machine |
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Denomination of invention: Automatic test bench for comprehensive performance of automobile combined switch Effective date of registration: 20211014 Granted publication date: 20150114 Pledgee: Ruian sub branch of Wenzhou Bank Co., Ltd Pledgor: RUILI GROUP RUIAN AUTO PARTS Co.,Ltd. Registration number: Y2021330001902 |
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