CN105965256A - Assembly line and assembly method for gear shifter - Google Patents
Assembly line and assembly method for gear shifter Download PDFInfo
- Publication number
- CN105965256A CN105965256A CN201610452744.6A CN201610452744A CN105965256A CN 105965256 A CN105965256 A CN 105965256A CN 201610452744 A CN201610452744 A CN 201610452744A CN 105965256 A CN105965256 A CN 105965256A
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- accommodating tool
- tool
- housing
- assembly
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an assembly line and an assembly method for a gear shifter. The assembly line mainly comprises a lock-bar oil-injection, assembly and ultrasonic welding device, a handle rod assembly assembling device, a housing assembling device, a PCB assembly assembling device, a piston and bottom housing assembling device, a ball head assembling device, a terminal test device, and further comprises a controller, wherein the locking-bar oil-injection, assembly and ultrasonic welding device, the handle rod assembly assembling device, an upper housing cover assembling device, the PCB assembly assembling device, the piston and bottom housing assembling device, the ball head assembling device and the terminal test device are separately connected to the controller. According to the assembly line disclosed by the invention, each station for assembling the gear shifter is connected into one production line, for most of operations, manual operation is replaced by equipment, so that processing precision is improved, production efficiency is improved and labor intensity of a worker is reduced.
Description
Technical field
The present invention relates to a kind of auto parts assembling field, particularly to selector assembly line and assembly method.
Background technology
Selector is the parts that automobile production field is indispensable, at present when selector produces, owing to part is more,
Mostly by the installation manually carried out progressively, problem the most therewith is owing to for manually installed, selector assembling is insecure, precision
Low, and man-made assembly efficiency is low, defective products rate is high, has a strong impact on the productivity effect of company.
Summary of the invention
Present invention solves the technical problem that and be to provide a kind of automaticity that improves, the selector assembly line of quickening production efficiency.
The technical solution adopted for the present invention to solve the technical problems is: selector assembly line, including the locking bar oiling set gradually,
Assemble and ultrasonic brazing unit, handlebar component assembling device, housing assembling device, PCB component assembling device, piston and
Drain pan assembling device, bulb assembling device, terminal test device, also include controller, described locking bar oiling, assembling and ultrasonic
Wave soldering connection device, handlebar component assembling device, upper shell cover assembling device, PCB component assembling device, piston and drain pan assemble
Device, bulb assembling device, terminal test device connect with controller respectively.
Further: described locking bar oiling, assembling and ultrasonic brazing unit include the first oiling frock, ultrasonic bonding work
Position and first press-fits station, and described first oiling frock includes that locking bar places tool, and described locking bar is provided with probe in placing tool,
It is provided with first sensor below probe, also includes that being arranged on locking bar places the oiling device of tool side, described ultrasonic bonding
Station includes that the first product places tool, and the first product is placed tool side and is provided with ultrasonic welding machine, also includes being arranged on and control
Tool side is for detecting the first color sensor whether weldment exists, and described first press-fits station includes that the second product places tool,
Second product is placed and is provided with the second color sensor that detection components exists on tool, and the second product is placed tool side and is provided with
The prepackage height detection sensor of detection components pre-installed position height, second product place tool be provided above the first push-down head and
Drive first time air cylinder that the first push-down head is pressed down.
Further: described handlebar component assembling device includes the yoke molded assembly slideway for placing yoke molded assembly, also
Including yoke molded assembly oiling frock, pivot block oiling frock and latch oiling frock, also including shell block accommodating tool, shell block is put
Put frock side and be provided with fast-nut accommodating tool, also include that the fast-nut driving the motion of fast-nut accommodating tool drives gas
Cylinder, shell block accommodating tool is arranged above the second push-down head and the second time air cylinder driving the second push-down head to press down, described shell
Seat accommodating tool side is additionally provided with the second sensor preventing part neglected loading.
Further: described housing assembling device includes base plate and the second housing accommodating tool, described second housing accommodating tool
Hinged with base plate, described second housing accommodating tool is additionally provided with clamp and handle, the second housing accommodating tool is provided above
First screw gun moving up and down, also includes the First look detecting system just to the second housing accommodating tool.
Further: described PCB component assembling device includes pressing station, housing fixing tool and vision-based detection station under magnet,
Described magnet presses down station to include magnet pressure head and the down-pressed pole driving magnet pressure head to press down, is provided with magnetic in described magnet pressure head
Assembly, is provided with magnet carrier accommodating tool below described magnet pressure head, described vision-based detection station includes that housing unit places work
Dress, also includes the second vision detection system just to housing unit accommodating tool, also sets up above described housing unit accommodating tool
There is the second screw gun moving up and down.
Further: described piston and drain pan assembling device include the first drain pan accommodating tool, described first drain pan accommodating tool
It is provided above the first oiling device, also includes the oiling proportional valve being connected with oiling device, under described first drain pan accommodating tool
Side is provided with gear block testing agency, and described gear block testing agency includes by the feeler gauge of gear block buckle slot, and to drive and fill in
The feeler gauge drive mechanism that rule move upward, also includes that piston component accommodating tool, described piston component accommodating tool side are provided with
Second oiling device, piston component accommodating tool opposite side is provided with assembly and press-fits cylinder, on described piston component accommodating tool also
It is provided with the 3rd sensor whether detection components installs, also includes the second drain pan accommodating tool, described second drain pan accommodating tool
Side is provided with rotation clamping cylinder, and described second drain pan accommodating tool side is provided with connecting shaft and places bracket, and the second drain pan is put
Put frock opposite side be provided with fast-nut accommodating tool and drive the fast-nut of fast-nut accommodating tool motion to drive cylinder,
Also including that connecting shaft is pressed into push rod, described second drain pan accommodating tool, connecting shaft place bracket and connecting shaft press-in push rod is in same
On one horizontal line, also include that drive connection axial compression enters push rod proal top rod driving cylinder, described second drain pan accommodating tool
Side is additionally provided with piston detection sensor with presence or absence of detection piston.
Further: described bulb assembling device includes shifter assembly accommodating tool and is arranged on shifter assembly accommodating tool
3rd screw gun of top.
Further: described terminal test device includes selector accommodating tool, selector accommodating tool is provided with fixing gas
Cylinder, also includes that slide rail, described selector accommodating tool are arranged on slide rail, also includes driving changing of selector accommodating tool motion
Lug-latch accommodating tool drive mechanism, described slide rail is arranged above test fixture, and described test fixture includes support, on support
It is provided with gearshift simulation mechanism and drives the electric cylinder of gearshift simulation mechanism motion, electricity cylinder drive rod is provided with the second pressure transducer,
Gearshift simulation mechanism is hinged with support, and gearshift simulation mechanism and support hinged place are provided with angular transducer, described gearshift analog machine
Structure includes that bulb clamping cylinder and handlebar fix cylinder, is additionally provided with button propulsion cylinder, and button propulsion cylinder is provided with
One pressure transducer, support is additionally provided with conductive test cylinder, and conductive test cylinder is provided with test plug, described test
Plug and angular transducer connect with controller respectively, also include the 3rd vision detection system towards selector accommodating tool.
The invention also discloses selector assembly method, including:
Locking bar oiling, assembling and ultrasonic bonding: the most manual by locking bar assembly assembling, put it into locking bar and place tool after assembling
In, after filling, locking bar is pressed under probe so that probe touches first sensor, after first sensor receives signal,
Controller controls oiling device and locking bar is carried out oil injection operation, and locking bar is taken out after completing by oiling, uses pin to be preloaded onto by locking bar
On cap, and left brake deoscillator and right brake deoscillator being preloaded onto on cap, the product after assembling is put into the first product and puts
Putting on tool, after the first color sensor detects left brake deoscillator and the prepackage of right brake deoscillator puts in place, controller controls
Left brake deoscillator and right brake deoscillator are welded on cap by ultrasonic welding machine, welding completes product and is placed into the second product
Product are placed on tool, after the second color sensor and height detection sensor detect that locking bar and pin prepackage put in place, press for first time
Pin is pressed in cap by air cylinder driven the first push-down head；
Handlebar assembling components: take out yoke molded assembly in yoke molded assembly slideway and put into yoke molded assembly oiling frock and carry out
Oil injection operation, from body feed tank, take pivot block put into pivot block oiling frock and carry out pivot block oil injection operation, take from body feed tank
Go out latch to put into latch oiling frock and carry out oil injection operation, by three assembling parts after oiling to shell block, and on shell block
Install central shaft, fast-nut accommodating tool is placed fast-nut, puts in place when the second sensor detects that part is all pre-installed
Rear second time air cylinder drives the second push-down head to be pressed in shell block by central shaft, and fast-nut drives air cylinder driven fast-nut to place
Frock travels forward and is pressed in shell block by fast-nut；
Housing assembles: is manually assemblied together and puts into the second housing accommodating tool by the cap after processing and shell block, and use
Clamp is clamped, and loads onto screw, after starting device, and the detection part whether neglected loading of First look detecting system, if without neglected loading,
The most drop-down first screw gun, by the screw locking in housing front, then pulls handle, is turned over by the second housing accommodating tool and turn 90 degrees,
Drop-down first screw gun is by the screw locking of housing side, after completing, is taken out by product；
PCB assembling components: be placed into by magnet in magnet pressure head, if magnet puts back, then the magnet assembly in magnet pressure head can be by
Magnet pushes out, and reapposes, then magnet carrier be placed in magnet carrier accommodating tool, draw after now being overturn by magnet
Dynamic down-pressed pole, is installed to magnet in magnet carrier, then the housing assembled is put into housing fixing tool, manually by PCB
Assembly and the magnet carrier assembled are assembled in housing, and product is taken out after being completed being placed in housing unit accommodating tool,
Use the whether neglected loading of the second vision detection system detection components, if without neglected loading, then load onto screw in pcb board surrounding, drop-down second
Screw gun, by the screw locking of pcb board surrounding so that pcb board is fixed on housing；
Piston and drain pan assemble: be first placed on by drain pan on the first drain pan accommodating tool, take gear block and be arranged on the corresponding positions of drain pan
Putting, controller controls the first oiling device and drain pan is carried out oil injection operation, after oiling completes, feeler gauge drive mechanism drive feeler gauge to
Upper motion detects whether gear block is arranged on correct position, and three assemblies taking piston are placed into piston component accommodating tool
On, after the 3rd sensor detects that piston component is in place the most, controller controls the second oiling device and carries out piston component
Oil injection operation, assembly press-fits cylinder and stretches out, and is press fit into together by the three of piston assemblies, after completing, takes PCB assembling components dress
Put the housing after assembling to be placed on the second drain pan accommodating tool, take at the manual handlebar being installed in housing of the piston assembled,
Connecting shaft is placed into connecting shaft place in bracket, fast-nut is placed in fast-nut accommodating tool, the end after assembling
Shell is installed on housing, and after starting device, after the 3rd sensor detects that piston exists, rotary cylinder is solid by housing after rotating
Fixed, top rod driving cylinder stretches out, and connecting shaft is installed in housing, and fast-nut drives cylinder to stretch out and is encased in by fast-nut
In housing；
Bulb assembles: first manually completed by bulb assembling components, the shifter assembly that a upper station assembles is placed into selector
On assembly accommodating tool, being installed in shifter assembly by the bulb assembled, the most drop-down 3rd screw gun uses screw by ball
Head assembly is fixed in shifter assembly；
Terminal test: manually selector is placed on selector accommodating tool, presses under fixing cylinder, selector is fixed,
Selector accommodating tool drive mechanism drives selector accommodating tool to move to below test fixture, and conductive test cylinder stretches out will be surveyed
Examination plug inserts selector connector build-in test electric conductivity, and bulb clamping cylinder and handlebar fix cylinder by bulb and handlebar
Fixing, then button promotes cylinder to promote button test motive force, and it is different that electricity cylinder stretches out driving gearshift simulation mechanism exercise test
Gear shifting force between gear.
The invention has the beneficial effects as follows: each station of assembling selector is connected into a production line, and great majority behaviour by the present invention
Make to be replaced manual operation by equipment, not only increase machining accuracy, also improve production efficiency simultaneously, decrease the work of workman
Intensity.
Accompanying drawing explanation
Fig. 1 is locking bar oiling, assembling and ultrasonic brazing unit schematic diagram.
Fig. 2 is handlebar component assembling device schematic diagram.
Fig. 3 is housing assembling device schematic diagram.
Fig. 4 is to press station schematic diagram under magnet.
Fig. 5 is vision-based detection station top view.
Fig. 6 is piston and drain pan assembling device schematic diagram.
Fig. 7 is bulb assembling device schematic diagram.
Fig. 8 is terminal test device schematic diagram.
Figure is labeled as: first oiling frock the 11, first product places tool 12, ultrasonic welding machine the 13, first color passes
Sensor 14, yoke molded assembly slideway 21, yoke molded assembly oiling frock 22, pivot block oiling frock 23, shell block accommodating tool
24, fast-nut accommodating tool 25, base plate the 31, second housing accommodating tool 32, clamp the 33, first screw gun 34, first
Vision detection system 35, magnet pressure head 41, down-pressed pole 42, magnet carrier accommodating tool 43, housing unit accommodating tool 44,
Second vision detection system 45, rotation clamping cylinder the 51, first oiling device 52, oiling proportional valve 53, piston component are placed
Frock the 54, second oiling device 55, assembly press-fit cylinder 56, connecting shaft places bracket 58, spindle is pressed into push rod 59, gearshift
Device assembly accommodating tool the 61, the 3rd screw gun 62, selector accommodating tool 71, support 72, gearshift simulation mechanism 73, angle
Sensor 74, electricity cylinder 75
Detailed description of the invention
The present invention is further described with detailed description of the invention below in conjunction with the accompanying drawings.
Selector assembly line as depicted, including locking bar oiling, assembling and the ultrasonic brazing unit set gradually, handlebar
Component assembling device, housing assembling device, PCB component assembling device, piston and drain pan assembling device, bulb assembling device,
Terminal test device, also includes controller, described locking bar oiling, assembling and ultrasonic brazing unit, handlebar assembling components dress
Put, upper shell cover assembling device, PCB component assembling device, piston and drain pan assembling device, bulb assembling device, terminal test
Device connects with controller respectively；
Wherein, described locking bar oiling, assembling and ultrasonic brazing unit include the first oiling frock 11, ultrasonic bonding station and
First press-fits station, and described first oiling frock 11 includes that locking bar places tool, and described locking bar is provided with probe in placing tool,
It is provided with first sensor below probe, also includes that being arranged on locking bar places the oiling device of tool side, described ultrasonic bonding
Station includes that the first product places tool 12, and the first product is placed tool 12 side and is provided with ultrasonic welding machine 13, also includes
Being arranged on tool side for detecting the first color sensor 14 whether weldment exists, described first press-fits station includes the second product
Product place tool, and the second product is placed and is provided with the second color sensor that detection components exists on tool, and the second product is placed and controlled
Tool side is provided with the prepackage height detection sensor of detection components pre-installed position height, and the second product is placed tool and is provided above
First time air cylinder that first push-down head and driving the first push-down head are pressed down, during assembling, the most manual by locking bar assembly assembling, assemble
After put it into locking bar and place in tool, after filling, locking bar is pressed under probe so that probe touches first sensor, the
After one sensor receives signal, controller controls oiling device and locking bar is carried out oil injection operation, and locking bar is taken out after completing by oiling,
Use pin to be preloaded onto on cap by locking bar, and left brake deoscillator and right brake deoscillator are preloaded onto on cap, after assembling
Product be put into the first product and place on tool 12, when the first color sensor 14 detects left brake deoscillator and right braking resistance
After the prepackage of Buddhist nun's device puts in place, controller controls ultrasonic welding machine 13 and left brake deoscillator and right brake deoscillator is welded on cap
On, welding being completed product and is placed on the second product placement tool, the second color sensor and height detection sensor detect
After locking bar and pin prepackage put in place, first time air cylinder drives the first push-down head to be pressed in cap by pin.
Wherein, described handlebar component assembling device includes the yoke molded assembly slideway 21 for placing yoke molded assembly, also includes
Yoke molded assembly oiling frock 22, pivot block oiling frock 23 and latch oiling frock, also include shell block accommodating tool 24, shell
Seat accommodating tool 24 side is provided with fast-nut accommodating tool 25, also includes driving the fast of fast-nut accommodating tool 25 motion
Speed nut drives cylinder, and described fast-nut accommodating tool is vacuum frock, utilizes vac sorb to adsorb fast-nut quickly
In nut accommodating tool, shell block accommodating tool 24 is arranged above the second push-down head and drives press down second time of the second push-down head
Air cylinder, described shell block accommodating tool 24 side is additionally provided with the second sensor preventing part neglected loading, during assembling, moulds from yoke
Assembly slideway 21 interior taking-up yoke molded assembly is put into yoke molded assembly oiling frock 22 and is carried out oil injection operation, takes from body feed tank
Pivot block is put into pivot block oiling frock 23 and is carried out pivot block oil injection operation, takes out latch and put into latch oilman from body feed tank
Carry out oil injection operation in dress, by three assembling parts after oiling to shell block, and on shell block, install central shaft, quickly
Place fast-nut on nut accommodating tool 25, when the second sensor detect part all pre-install put in place after second time air cylinder drive
Central shaft is pressed in shell block by the second push-down head, and fast-nut drives air cylinder driven fast-nut accommodating tool 25 to travel forward soon
In speed nut press-in shell block.
Wherein, described housing assembling device includes base plate 31 and the two the second housing accommodating tools 32, described the two the second housings
Accommodating tool 32 is hinged with base plate 31, and described the two the second housing accommodating tools 32 are additionally provided with clamp 33 and handle, and
2 second housing accommodating tools 32 are provided above the first screw gun 34 moving up and down, also include just to the two the second housings
The First look detecting system 35 of accommodating tool 32, during assembling, is manually assemblied together the cap after processing and shell block and puts
Entering in the two the second housing accommodating tools 32, and use clamp 33 to be clamped, load onto screw, after starting device, first regards
Feel that detecting system 35 detects part whether neglected loading, if without neglected loading, the most drop-down first screw gun 34 by the screw locking in housing front,
Then pulling handle, turned over by the two the second housing accommodating tools 32 and turn 90 degrees, drop-down first screw gun 34 is by the spiral shell of housing side
Silk locking, after completing, takes out product.
Wherein, described PCB component assembling device includes pressing station, housing fixing tool and vision-based detection station under magnet, described
Magnet presses down station to include magnet pressure head 41 and the down-pressed pole 42 driving magnet pressure head to press for 41 times, sets in described magnet pressure head 41
Being equipped with magnet assembly, be provided with magnet carrier accommodating tool 43 below described magnet pressure head 41, described vision-based detection station includes
Housing unit accommodating tool 44, also includes the second vision detection system 45 just to housing unit accommodating tool 44, described housing
Assembly accommodating tool 44 is arranged above the second screw gun moving up and down, during assembling, magnet is placed into magnet pressure head
In 41, if magnet puts back, then magnet can be pushed out by the magnet assembly in magnet pressure head 41, after now being overturn by magnet again
Place, then magnet carrier is placed in magnet carrier accommodating tool 43, pulls down-pressed pole 42, magnet is installed to magnet
In carrier, then the housing assembled is put into housing fixing tool, manually by PCB assembly and the magnet carrier group assembled
Install in housing, after being completed, product being taken out being placed in housing unit accommodating tool 44, uses the second vision detection system
The whether neglected loading of 45 detection components, if without neglected loading, then loads onto screw in pcb board surrounding, and drop-down second screw gun, by pcb board
The screw locking of surrounding so that pcb board is fixed on housing.
Wherein, described piston and drain pan assembling device include the first drain pan accommodating tool, set above described first drain pan accommodating tool
It is equipped with the first oiling device 52, also includes the oiling proportional valve 53 being connected with oiling device, below described first drain pan accommodating tool
Being provided with gear block testing agency, described gear block testing agency includes by the feeler gauge of gear block buckle slot, and to drive feeler gauge
The feeler gauge drive mechanism moved upward, also includes that piston component accommodating tool 54, described piston component accommodating tool 54 side set
Being equipped with the second oiling device 55, piston component accommodating tool 54 opposite side is provided with assembly and press-fits cylinder 56, described piston component
It is additionally provided with the 3rd sensor whether detection components installs on accommodating tool 54, also includes the second drain pan accommodating tool, described
Two drain pan accommodating tool sides are provided with rotation clamping cylinder 51, and described second drain pan accommodating tool side is provided with connecting shaft and places
Bracket 58, the second drain pan accommodating tool opposite side is provided with fast-nut accommodating tool and drives the motion of fast-nut accommodating tool
Fast-nut drives cylinder, also includes that connecting shaft is pressed into push rod 59, and described second drain pan accommodating tool, connecting shaft place bracket 58
With connecting shaft press-in push rod 59 in the same horizontal line, also include that drive connection axial compression enters the proal push rod of push rod 59 and drives
Dynamic air cylinder, described second drain pan accommodating tool side is additionally provided with piston detection sensor with presence or absence of detection piston, during assembling, first
Being placed on by drain pan on the first drain pan accommodating tool, take gear block and be arranged on the relevant position of drain pan, controller controls the first oiling
Device 52 carries out oil injection operation to drain pan, and after oiling completes, feeler gauge drive mechanism drives feeler gauge to move upward and detects gear block and be
No being arranged on correct position, three assemblies taking piston are placed on piston component accommodating tool 54, the 3rd sensor detection
After being the most in place to piston component, controller controls the second oiling device 55 and piston component carries out oil injection operation, assembly pressure
Dress cylinder 56 stretches out, and is press fit into together by the three of piston assemblies, after completing, takes the shell after PCB component assembling device assembles
Body is placed on the second drain pan accommodating tool, takes at the manual handlebar being installed in housing of the piston assembled, connecting shaft is put
Putting connecting shaft to place in bracket 58, be placed into by fast-nut in fast-nut accommodating tool, the drain pan after assembling is installed to
On housing, after starting device, after the 3rd sensor detects that piston exists, housing is fixed after rotating by rotary cylinder, push rod
Driving cylinder stretches out, and connecting shaft is installed in housing, and fast-nut drives cylinder to stretch out and is encased in housing by fast-nut.
Wherein, described bulb assembling device includes shifter assembly accommodating tool 61 and is arranged on shifter assembly accommodating tool 61
3rd screw gun 62 of top, during assembling, first manually completes bulb assembling components, the selector group assembled by a upper station
Part is placed on shifter assembly accommodating tool 61, is installed in shifter assembly by the bulb assembled, the most drop-down 3rd spiral shell
Silk rifle 62 uses screw to be fixed in shifter assembly by bulb assembly.
Wherein, described terminal test device includes selector accommodating tool 71, and selector accommodating tool 71 is provided with fixing gas
Cylinder, also includes that slide rail, described selector accommodating tool 71 are arranged on slide rail, also includes driving selector accommodating tool 71 to transport
Dynamic selector accommodating tool 71 drive mechanism, described slide rail is arranged above test fixture, and described test fixture includes support
72, support 72 is provided with gearshift simulation mechanism 73 and drives the electric cylinder of gearshift simulation mechanism motion, electricity cylinder drive rod is arranged
Having the second pressure transducer, gearshift simulation mechanism 73 is hinged with support 72, and gearshift simulation mechanism 73 and support 72 hinged place set
Being equipped with angular transducer 74, described gearshift simulation mechanism 73 includes that bulb clamping cylinder and handlebar fix cylinder, is additionally provided with
Button propulsion cylinder, button propulsion cylinder is provided with the first pressure transducer, support 72 is additionally provided with conductive test cylinder,
It is provided with test plug, described test plug and angular transducer 74 on conductive test cylinder to connect with controller respectively, also includes
Towards the 3rd vision detection system of selector accommodating tool 71, during assembling, manually selector is placed on selector accommodating tool
On 71, pressing, fixed by selector under fixing cylinder, selector accommodating tool 71 drive mechanism drives selector accommodating tool
71 move to below test fixture, and conductive test cylinder stretches out and test plug inserts selector connector build-in test electric conductivity,
Bulb clamping cylinder and handlebar are fixed cylinder and bulb and handlebar are fixed, and then button promotes cylinder to promote button test to push away
Power, electricity cylinder stretches out the gear shifting force driven between gearshift simulation mechanism 73 exercise test difference gear.
Each station of assembling selector is connected into a production line by the present invention, and great majority operation is replaced manual operation by equipment,
Not only increase machining accuracy, also improve production efficiency simultaneously, decrease the labor intensity of workman.
Invention additionally discloses selector assembly method, including:
Locking bar oiling, assembling and ultrasonic bonding: the most manual by locking bar assembly assembling, put it into locking bar and place tool after assembling
In, after filling, locking bar is pressed under probe so that probe touches first sensor, after first sensor receives signal,
Controller controls oiling device and locking bar is carried out oil injection operation, and locking bar is taken out after completing by oiling, uses pin to be preloaded onto by locking bar
On cap, and left brake deoscillator and right brake deoscillator being preloaded onto on cap, the product after assembling is put into the first product and puts
Putting on tool, after the first color sensor detects left brake deoscillator and the prepackage of right brake deoscillator puts in place, controller controls
Left brake deoscillator and right brake deoscillator are welded on cap by ultrasonic welding machine, welding completes product and is placed into the second product
Product are placed on tool, after the second color sensor and height detection sensor detect that locking bar and pin prepackage put in place, press for first time
Pin is pressed in cap by air cylinder driven the first push-down head；
Handlebar assembling components: take out yoke molded assembly in yoke molded assembly slideway and put into yoke molded assembly oiling frock and carry out
Oil injection operation, from body feed tank, take pivot block put into pivot block oiling frock and carry out pivot block oil injection operation, take from body feed tank
Go out latch to put into latch oiling frock and carry out oil injection operation, by three assembling parts after oiling to shell block, and on shell block
Install central shaft, fast-nut accommodating tool is placed fast-nut, puts in place when the second sensor detects that part is all pre-installed
Rear second time air cylinder drives the second push-down head to be pressed in shell block by central shaft, and fast-nut drives air cylinder driven fast-nut to place
Frock travels forward and is pressed in shell block by fast-nut；
Housing assembles: is manually assemblied together and puts into housing accommodating tool by the cap after processing and shell block, and use clamp
Clamped, loaded onto screw, after starting device, the detection part whether neglected loading of First look detecting system, if without neglected loading, then under
Draw the first screw gun by the screw locking in housing front, then pull handle, housing accommodating tool is turned over and turn 90 degrees, drop-down first
Screw gun is by the screw locking of housing side, after completing, is taken out by product；
PCB assembling components: be placed into by magnet in magnet pressure head, if magnet puts back, then the magnet assembly in magnet pressure head can be by
Magnet pushes out, and reapposes, then magnet carrier be placed in magnet carrier accommodating tool, draw after now being overturn by magnet
Dynamic down-pressed pole, is installed to magnet in magnet carrier, then the housing assembled is put into housing fixing tool, manually by PCB
Assembly and the magnet carrier assembled are assembled in housing, and product is taken out after being completed being placed in housing unit accommodating tool,
Use the whether neglected loading of the second vision detection system detection components, if without neglected loading, then load onto screw in pcb board surrounding, drop-down second
Screw gun, by the screw locking of pcb board surrounding so that pcb board is fixed on housing；
Piston and drain pan assemble: be first placed on by drain pan on the first drain pan accommodating tool, take gear block and be arranged on the corresponding positions of drain pan
Putting, controller controls the first oiling device and drain pan is carried out oil injection operation, after oiling completes, feeler gauge drive mechanism drive feeler gauge to
Upper motion detects whether gear block is arranged on correct position, and three assemblies taking piston are placed into piston component accommodating tool
On, after the 3rd sensor detects that piston component is in place the most, controller controls the second oiling device and carries out piston component
Oil injection operation, assembly press-fits cylinder and stretches out, and is press fit into together by the three of piston assemblies, after completing, takes PCB assembling components dress
Put the housing after assembling to be placed on the second drain pan accommodating tool, take at the manual handlebar being installed in housing of the piston assembled,
Connecting shaft is placed into connecting shaft place in bracket, fast-nut is placed in fast-nut accommodating tool, the end after assembling
Shell is installed on housing, and after starting device, after the 3rd sensor detects that piston exists, rotary cylinder is solid by housing after rotating
Fixed, top rod driving cylinder stretches out, and connecting shaft is installed in housing, and fast-nut drives cylinder to stretch out and is encased in by fast-nut
In housing；
Bulb assembles: first manually completed by bulb assembling components, the shifter assembly that a upper station assembles is placed into selector
On assembly accommodating tool, being installed in shifter assembly by the bulb assembled, the most drop-down 3rd screw gun uses screw by ball
Head assembly is fixed in shifter assembly；
Terminal test: manually selector is placed on selector accommodating tool, presses under fixing cylinder, selector is fixed,
Selector accommodating tool drive mechanism drives selector accommodating tool to move to below test fixture, and conductive test cylinder stretches out will be surveyed
Examination plug inserts selector connector build-in test electric conductivity, and bulb clamping cylinder and handlebar fix cylinder by bulb and handlebar
Fixing, then button promotes cylinder to promote button test motive force, and it is different that electricity cylinder stretches out driving gearshift simulation mechanism exercise test
Gear shifting force between gear.
Particular embodiments described above, is further described the purpose of the present invention, technical scheme and beneficial effect,
Be it should be understood that the specific embodiment that the foregoing is only the present invention, be not limited to the present invention, all in the present invention
Spirit and principle within, any modification, equivalent substitution and improvement etc. done, should be included in protection scope of the present invention it
In.
Claims (9)
1. selector assembly line, it is characterised in that: include locking bar oiling, assembling and ultrasonic brazing unit, the hands set gradually
Shank component assembling device, housing assembling device, PCB component assembling device, piston and drain pan assembling device, bulb assemble dress
Put, terminal test device, also include controller, described locking bar oiling, assembling and ultrasonic brazing unit, handlebar assembly group
Assembling device, upper shell cover assembling device, PCB component assembling device, piston and drain pan assembling device, bulb assembling device, terminal
Test device connects with controller respectively.
2. selector assembly line as claimed in claim 1, it is characterised in that: described locking bar oiling, assembling and ultrasonic bonding
Device includes that the first oiling frock (11), ultrasonic bonding station and first press-fit station, described first oiling frock (11) bag
Including locking bar and place tool, described locking bar is provided with probe in placing tool, is provided with first sensor, also includes setting below probe
Put locking bar place tool side oiling device, described ultrasonic bonding station include first product place tool (12), first
Product is placed tool (12) side and is provided with ultrasonic welding machine (13), also includes that being arranged on tool side for detecting weldment is
First color sensor (14) of no existence, described first press-fits station includes that the second product places tool, and the second product is placed and controlled
Being provided with the second color sensor that detection components exists on tool, the second product is placed tool side and is provided with detection components prepackage position
The prepackage height detection sensor of degree of setting high, the second product is placed tool and is provided above the first push-down head and drives the first push-down head
The first time air cylinder pressed down.
3. selector assembly line as claimed in claim 1, it is characterised in that: described handlebar component assembling device include for
Place yoke molded assembly slideway (21) of yoke molded assembly, also include yoke molded assembly oiling frock (22), pivot block oilman
Dress (23) and latch oiling frock, also include that shell block accommodating tool (24), shell block accommodating tool (24) side are provided with quickly
Nut accommodating tool (25), also includes that the fast-nut driving fast-nut accommodating tool (25) to move drives cylinder, and shell block is put
Putting frock (24) and be arranged above the second push-down head and the second time air cylinder driving the second push-down head to press down, described shell block is put
Put frock (24) side and be additionally provided with the second sensor preventing part neglected loading.
4. selector assembly line as claimed in claim 1, it is characterised in that: described housing assembling device include base plate (31) and
Second housing accommodating tool (32), described second housing accommodating tool (32) is hinged with base plate (31), and described second housing is placed
Being additionally provided with clamp (33) and handle in frock (32), the second housing accommodating tool (32) is provided above moving up and down
The first screw gun (34), also include the First look detecting system (35) just to the second housing accommodating tool (32).
5. selector assembly line as claimed in claim 1, it is characterised in that: described PCB component assembling device includes magnet
Under press station, housing fixing tool and vision-based detection station, press under described magnet station include magnet pressure head (41) and drive magnetic
The down-pressed pole (42) that body pressure head (41) is pressed down, is provided with magnet assembly, described magnet pressure head (41) in described magnet pressure head (41)
Lower section is provided with magnet carrier accommodating tool (43), and described vision-based detection station includes housing unit accommodating tool (44), also wraps
Include the second vision detection system (45) just to housing unit accommodating tool (44), on described housing unit accommodating tool (44)
Side is additionally provided with the second screw gun moving up and down.
6. selector assembly line as claimed in claim 1, it is characterised in that: described piston and drain pan assembling device include first
Drain pan accommodating tool, described first drain pan accommodating tool is provided above the first oiling device (52), also includes with oiling device even
The oiling proportional valve (53) connect, is provided with gear block testing agency below described first drain pan accommodating tool, described gear block detects
Mechanism includes the feeler gauge that can pass through gear block buckle slot, and the feeler gauge drive mechanism that driving feeler gauge moves upward, and also includes piston set
Part accommodating tool (54), described piston component accommodating tool (54) side is provided with the second oiling device (55), piston component
Accommodating tool (54) opposite side is provided with assembly and press-fits cylinder (56), and described piston component accommodating tool (54) is additionally provided with
The 3rd sensor whether detection components installs, also includes that the second drain pan accommodating tool, described second drain pan accommodating tool side set
Being equipped with rotation clamping cylinder (51), described second drain pan accommodating tool side is provided with connecting shaft and places bracket (58), second end
Shell accommodating tool opposite side is provided with fast-nut accommodating tool and drives the fast-nut of fast-nut accommodating tool motion to drive gas
Cylinder, also includes connecting shaft press-in push rod (59), and described second drain pan accommodating tool, connecting shaft place bracket (58) and connecting shaft
Press-in push rod (59) place in the same horizontal line, also includes that drive connection axial compression enters push rod (59) proal top rod driving
Cylinder, described second drain pan accommodating tool side is additionally provided with piston detection sensor with presence or absence of detection piston.
7. selector assembly line as claimed in claim 1, it is characterised in that: described bulb assembling device includes shifter assembly
Accommodating tool (61) and be arranged on shifter assembly accommodating tool (61) top the 3rd screw gun (62).
8. selector assembly line as claimed in claim 1, it is characterised in that: described terminal test device includes that selector is placed
Frock (71), selector accommodating tool (71) is provided with fixing cylinder, also includes slide rail, described selector accommodating tool (71)
It is arranged on slide rail, also includes selector accommodating tool (71) drive mechanism driving selector accommodating tool (71) to move,
Described slide rail is arranged above test fixture, and described test fixture includes that support (72), support are provided with gearshift mould on (72)
Intend mechanism (73) and drive the electric cylinder of gearshift simulation mechanism motion, electricity cylinder drive rod being provided with the second pressure transducer, gearshift
Simulation mechanism (73) is hinged with support (72), and gearshift simulation mechanism (73) and support (72) hinged place are provided with angle and pass
Sensor (74), described gearshift simulation mechanism (73) includes that bulb clamping cylinder and handlebar fix cylinder, is additionally provided with button and pushes away
Inlet casing, button propulsion cylinder is provided with the first pressure transducer, and support is additionally provided with conductive test cylinder on (72), leads
It is provided with test plug, described test plug and angular transducer (74) on electrical testing cylinder to connect with controller respectively, also wraps
Include the 3rd vision detection system towards selector accommodating tool (71).
9. selector assembly method, including:
Locking bar oiling, assembling and ultrasonic bonding: the most manual by locking bar assembly assembling, put it into locking bar and place tool after assembling
In, after filling, locking bar is pressed under probe so that probe touches first sensor, after first sensor receives signal,
Controller controls oiling device and locking bar is carried out oil injection operation, and locking bar is taken out after completing by oiling, uses pin to be preloaded onto by locking bar
On cap, and left brake deoscillator and right brake deoscillator being preloaded onto on cap, the product after assembling is put into the first product and puts
Putting on tool, after the first color sensor detects left brake deoscillator and the prepackage of right brake deoscillator puts in place, controller controls
Left brake deoscillator and right brake deoscillator are welded on cap by ultrasonic welding machine, welding completes product and is placed into the second product
Product are placed on tool, after the second color sensor and height detection sensor detect that locking bar and pin prepackage put in place, press for first time
Pin is pressed in cap by air cylinder driven the first push-down head；
Handlebar assembling components: take out yoke molded assembly in yoke molded assembly slideway and put into yoke molded assembly oiling frock and carry out
Oil injection operation, from body feed tank, take pivot block put into pivot block oiling frock and carry out pivot block oil injection operation, take from body feed tank
Go out latch to put into latch oiling frock and carry out oil injection operation, by three assembling parts after oiling to shell block, and on shell block
Install central shaft, fast-nut accommodating tool is placed fast-nut, puts in place when the second sensor detects that part is all pre-installed
Rear second time air cylinder drives the second push-down head to be pressed in shell block by central shaft, and fast-nut drives air cylinder driven fast-nut to place
Frock travels forward and is pressed in shell block by fast-nut；
Housing assembles: is manually assemblied together and puts into the second housing accommodating tool by the cap after processing and shell block, and use
Clamp is clamped, and loads onto screw, after starting device, and the detection part whether neglected loading of First look detecting system, if without neglected loading,
The most drop-down first screw gun, by the screw locking in housing front, then pulls handle, is turned over by the second housing accommodating tool and turn 90 degrees,
Drop-down first screw gun is by the screw locking of housing side, after completing, is taken out by product；
PCB assembling components: be placed into by magnet in magnet pressure head, if magnet puts back, then the magnet assembly in magnet pressure head can be by
Magnet pushes out, and reapposes, then magnet carrier be placed in magnet carrier accommodating tool, draw after now being overturn by magnet
Dynamic down-pressed pole, is installed to magnet in magnet carrier, then the housing assembled is put into housing fixing tool, manually by PCB
Assembly and the magnet carrier assembled are assembled in housing, and product is taken out after being completed being placed in housing unit accommodating tool,
Use the whether neglected loading of the second vision detection system detection components, if without neglected loading, then load onto screw in pcb board surrounding, drop-down second
Screw gun, by the screw locking of pcb board surrounding so that pcb board is fixed on housing；
Piston and drain pan assemble: be first placed on by drain pan on the first drain pan accommodating tool, take gear block and be arranged on the corresponding positions of drain pan
Putting, controller controls the first oiling device and drain pan is carried out oil injection operation, after oiling completes, feeler gauge drive mechanism drive feeler gauge to
Upper motion detects whether gear block is arranged on correct position, and three assemblies taking piston are placed into piston component accommodating tool
On, after the 3rd sensor detects that piston component is in place the most, controller controls the second oiling device and carries out piston component
Oil injection operation, assembly press-fits cylinder and stretches out, and is press fit into together by the three of piston assemblies, after completing, takes PCB assembling components dress
Put the housing after assembling to be placed on the second drain pan accommodating tool, take at the manual handlebar being installed in housing of the piston assembled,
Connecting shaft is placed into connecting shaft place in bracket, fast-nut is placed in fast-nut accommodating tool, the end after assembling
Shell is installed on housing, and after starting device, after the 3rd sensor detects that piston exists, rotary cylinder is solid by housing after rotating
Fixed, top rod driving cylinder stretches out, and connecting shaft is installed in housing, and fast-nut drives cylinder to stretch out and is encased in by fast-nut
In housing；
Bulb assembles: first manually completed by bulb assembling components, the shifter assembly that a upper station assembles is placed into selector
On assembly accommodating tool, being installed in shifter assembly by the bulb assembled, the most drop-down 3rd screw gun uses screw by ball
Head assembly is fixed in shifter assembly；
Terminal test: manually selector is placed on selector accommodating tool, presses under fixing cylinder, selector is fixed,
Selector accommodating tool drive mechanism drives selector accommodating tool to move to below test fixture, and conductive test cylinder stretches out will be surveyed
Examination plug inserts selector connector build-in test electric conductivity, and bulb clamping cylinder and handlebar fix cylinder by bulb and handlebar
Fixing, then button promotes cylinder to promote button test motive force, and it is different that electricity cylinder stretches out driving gearshift simulation mechanism exercise test
Gear shifting force between gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610452744.6A CN105965256B (en) | 2016-06-21 | 2016-06-21 | Selector assembly line and assembly method |
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| CN201610452744.6A CN105965256B (en) | 2016-06-21 | 2016-06-21 | Selector assembly line and assembly method |
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| CN105965256B CN105965256B (en) | 2018-02-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107175504A (en) * | 2017-05-31 | 2017-09-19 | 苏州诚峰机电设备有限公司 | Assembling automobile gear shifting device device |
| CN107877123A (en) * | 2017-12-15 | 2018-04-06 | 苏州诚峰机电设备有限公司 | The sliding shoe assembling device of selector |
| CN107877165A (en) * | 2017-12-15 | 2018-04-06 | 苏州诚峰机电设备有限公司 | Selector assembly line |
| CN107877158A (en) * | 2016-07-22 | 2018-04-06 | 浙江德盛鑫科技有限公司 | Damper lasso upper shield machine |
| CN107877164A (en) * | 2017-12-15 | 2018-04-06 | 苏州诚峰机电设备有限公司 | The core bar assembling device of selector |
| CN108581471A (en) * | 2018-06-08 | 2018-09-28 | 上海子元汽车零部件有限公司 | Gear handball automatic assembling production line |
| CN110394648A (en) * | 2019-08-06 | 2019-11-01 | 柳州市金元机械制造有限公司 | Gear selecting plate and control stick assemble device |
| CN112621153A (en) * | 2020-12-17 | 2021-04-09 | 江苏科伯瑞工业技术有限公司 | Automobile handle gear block press-fitting oil injection equipment |
| CN114393391A (en) * | 2021-12-31 | 2022-04-26 | 重庆福瑞斯自动化设备股份有限公司 | Shift lever subassembly fat liquoring and automatic assembly check out test set |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107877158B (en) * | 2016-07-22 | 2019-10-01 | 浙江德盛鑫科技有限公司 | Damper lasso upper shield machine |
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| CN107877164A (en) * | 2017-12-15 | 2018-04-06 | 苏州诚峰机电设备有限公司 | The core bar assembling device of selector |
| CN107877123A (en) * | 2017-12-15 | 2018-04-06 | 苏州诚峰机电设备有限公司 | The sliding shoe assembling device of selector |
| CN107877164B (en) * | 2017-12-15 | 2023-09-19 | 苏州诚峰机电设备有限公司 | Core bar assembling device of gear shifter |
| CN107877165B (en) * | 2017-12-15 | 2023-09-12 | 苏州诚峰机电设备有限公司 | Selector assembly production line |
| CN108581471A (en) * | 2018-06-08 | 2018-09-28 | 上海子元汽车零部件有限公司 | Gear handball automatic assembling production line |
| CN108581471B (en) * | 2018-06-08 | 2023-11-24 | 上海子元汽车零部件有限公司 | Automatic assembling production line for gear handball |
| CN110394648A (en) * | 2019-08-06 | 2019-11-01 | 柳州市金元机械制造有限公司 | Gear selecting plate and control stick assemble device |
| CN112621153A (en) * | 2020-12-17 | 2021-04-09 | 江苏科伯瑞工业技术有限公司 | Automobile handle gear block press-fitting oil injection equipment |
| CN114393391B (en) * | 2021-12-31 | 2023-01-17 | 重庆福瑞斯自动化设备股份有限公司 | Shift lever subassembly fat liquoring and automatic assembly check out test set |
| CN114393391A (en) * | 2021-12-31 | 2022-04-26 | 重庆福瑞斯自动化设备股份有限公司 | Shift lever subassembly fat liquoring and automatic assembly check out test set |
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