CN102877251B - Full-automatic size mixing and liquid preparation system for dyeing and printing and liquid preparation method - Google Patents

Full-automatic size mixing and liquid preparation system for dyeing and printing and liquid preparation method Download PDF

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Publication number
CN102877251B
CN102877251B CN201210347907.6A CN201210347907A CN102877251B CN 102877251 B CN102877251 B CN 102877251B CN 201210347907 A CN201210347907 A CN 201210347907A CN 102877251 B CN102877251 B CN 102877251B
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dyestuff
thickener
tank
water
container
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CN102877251A (en
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***
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SHAOXIN ZHUOXIN DYEING AND FINISHING TECHNOLOGY Co Ltd
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SHAOXIN ZHUOXIN DYEING AND FINISHING TECHNOLOGY Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention belongs to the technical field of printing and dyeing, in particular to a full-automatic size mixing and liquid preparation system for dyeing and printing, and a sizing mixing and liquid preparation method. The invention solves the technical problem of unreasonable design of the prior art. The system comprises a liquid dye distribution and disgorging device, a thickener and water metering device, a stirring device and a container arranged on the lower part, wherein the liquid dye distribution and disgorging device, the thickener and water metering device and the stirring device are connected with a mater control computer, and the container is arranged on a transmission mechanism capable of transmitting the container among the liquid dye distribution and disgorging device, the thickener and water metering device and the stirring device. The system and the method have the advantages that: between-run aberration and within-run aberration due to error of material weighting can be reduced in a production process, size mixing and color matching are automatic, the materials are weighted precisely, so that the enterprise can reduce the cost and save the expense, the management level is improved, the product quality is improved, and more economic benefit is obtained.

Description

Dyeing and printing automatically size mixing liquid mixing system and the dosing method of sizing mixing thereof
Technical field
The invention belongs to printing technology field, especially relate to a kind of dyeing and printing automatically size mixing liquid mixing system and the dosing method of sizing mixing thereof.
Background technology
In traditional dyeing and printing process, the color matching of sizing mixing is all manually to complete, precision is low, poor accuracy, human factor impact is large, and labour intensity is large, severe operational environment, technology files and data, completely by artificial experience accumulation and manual record, cannot realize the computer information management of technology files, can not completing technology data calling online and checking.Therefore, often produce aborning the inaccurate or symbol sample of look and do not reach the situation of requirement, cause and need to reprocess just and can dispatch from the factory, not only causing can not delivery just-in-time, and waste of manpower and material resources.In order to reduce colour combination, the dependence of the individual skill to people of checking colors, reduce sample number of times, improve symbol sample level, reduce in process of production due to the error in weighing cause batch between aberration and batch in aberration, people have carried out long-term exploration, have proposed various solutions.
For example, Chinese patent literature discloses a kind of printing automatic paste mixer [application number: 200710026130.2], comprise frame, mother liquor holding tank, also comprise filter, pump, dispensing head, meausring apparatus and control circuit, mother liquor tank and pump are installed in frame, at least one group of dispensing head is installed on rotating disk, and dispensing head is connected with drive unit; Dispensing head is connected by pipeline with mother liquor holding tank, and pipeline is connected with pump and filter; Rotating disk is connected by bearing with frame, and rotating disk is connected with drive unit simultaneously.Although such scheme has improved operating efficiency to a certain extent, still exist function comprehensive not, the technical problem such as precision is not high, and job stability is poor.
Summary of the invention
The object of the invention is for the problems referred to above, provide a kind of reasonable in design, simple in structure, perfect in shape and function, automaticity is high, the dyeing and printing that effectively improves the quality of the dying cloth liquid mixing system of automatically sizing mixing.
Another object of the present invention is to provide a kind of easy to implement, simple to operate, the dyeing and printing that the aberration of dying cloth the is little dosing method of automatically sizing mixing.
For achieving the above object, the present invention has adopted following technical proposal: this dyeing and printing liquid mixing system of automatically sizing mixing, it is characterized in that, native system comprises that liquid dyes distribute device for discharging fixed, thickener and water metering device, agitating device and the container that is arranged on below, described liquid dyes distribute device for discharging fixed, thickener and water metering device and agitating device all with for controlling aforesaid liquid dyestuff distribute device for discharging fixed, thickener is connected with the main control computer of agitating device work with water metering device, described container is arranged on and container can be distributed to device for discharging fixed at liquid dyes, on the transmission mechanism transmitting between thickener and water metering device and agitating device.
Automatically size mixing in liquid mixing system at above-mentioned dyeing and printing, described liquid dyes distribute device for discharging fixed to comprise dyestuff tank stand, on dyestuff tank stand, be provided with some dyestuff tanks, described dyestuff tank stand below is provided with some dyestuff discharge valves, described dyestuff discharge valve and dyestuff tank one by one corresponding setting and dyestuff discharge valve are connected on dyestuff tank, and described dyestuff discharge valve is that discharge-amount switchable type valve and each dyestuff discharge valve all with for the main control computer of controlling the work of each dyestuff discharge valve are connected; Described dyestuff discharge valve comprises a large amount of discharge valves and the micro-discharge valve that are arranged in parallel.
Automatically size mixing in liquid mixing system at above-mentioned dyeing and printing, described dyestuff discharge valve circular array, described dyestuff discharge valve Jun Yu center positioner is connected, and described center positioner is connected with main control computer and the dyestuff discharge valve of appointment can be moved to the center of above-mentioned annular.
Automatically size mixing in liquid mixing system at above-mentioned dyeing and printing, described center positioner comprises the some drivers that are arranged on dyestuff tank stand, described driver and dyestuff tank corresponding being connected are one by one provided with and the dyestuff tank cell body of corresponding setting one by one on dyestuff tank stand.
Automatically size mixing in liquid mixing system at above-mentioned dyeing and printing, described thickener and water metering device comprise at least one thickener tank and a water tank, on described thickener tank, be connected with thickener valve and weight-type paste weighing mechanism, on described water tank, be connected with outlet valve and weight-type water weighing mechanism.
Automatically size mixing in liquid mixing system at above-mentioned dyeing and printing, described agitating device comprises two groups of rabbling mechanisms, every group of rabbling mechanism comprises respectively stirring driver, on stirring driver, be connected with shaft, on shaft, be connected with stirring vane, be arranged with and be rotationally connected with shaft and can be by the scraper plate of material driven rotary in the time that stirring vane drives material movement to setting speed at stirring vane outer, between described scraper plate and shaft, be provided with and can make the anxious arrestment mechanism stopping of scraper plate.
Automatically size mixing in liquid mixing system at above-mentioned dyeing and printing, described agitating device also comprises the lift drive mechanism that can drive rabbling mechanism lifting.
Automatically size mixing in liquid mixing system at above-mentioned dyeing and printing, described agitating device also comprises the wiper mechanism for cleaning stirring vane and scraper plate, described wiper mechanism comprises tank, is provided with fan nozzle in tank, is connected with water circulation and changes water-bound on described tank.
The dyeing and printing dyeing and printing of the liquid mixing system dosing method of automatically sizing mixing of automatically sizing mixing, is characterized in that, this method comprises the steps:
A: by the main control computer collection required dye formulation of dosing of sizing mixing, and distribute device for discharging fixed to distribute the container of device for discharging fixed below to discharge corresponding dyestuff to being positioned at liquid dyes by main control computer control liquid dyes;
B: container is receiving after dyestuff, is delivered to below thickener and water metering device by transmission mechanism, by main control computer control thickener and water metering device to container successively or synchronize and discharge corresponding thickener and water;
C: container, after thickener and water, is delivered to agitating device by transmission mechanism, by main control computer control agitating device by even the material stirring in container;
D: in whipping process or after having stirred, by wiper mechanism, the stirring vane of agitating device and scraper plate are cleaned up.
Automatically size mixing in dosing method at above-mentioned dyeing and printing, in described steps A, first by a large amount of discharge valve released dye, in the time being released into the 85%-95% that accounts for required dyestuff, changing by micro-discharge valve and discharge all the other dyestuffs;
In described step C, at the stirring initial stage, described scraper plate does not move, thereby utilize scraper plate to form eddy current, thereby in the time that driving material movement speed to reach setting value, stirring vane drive scraper plate motion to avoid container inner wall thickener to pile up by material, in the time being stirred to setting-up time, by arrestment mechanism, scraper plate being braked rapidly, thereby utilized scraper plate to form eddy current; In whipping process, drive rabbling mechanism along vessel axis to lifting by lift drive mechanism, thereby improve stirring efficiency;
In described step D, first by water circulation and change water-bound the water circulation in tank is flowed a period of time, and then by water circulation and change water-bound and introduce clear water cleaning rabbling mechanism.
Compared with prior art, automatically the size mixing advantage of liquid mixing system and the dosing method of sizing mixing thereof of this dyeing and printing is: 1, reasonable in design, simple in structure, and perfect in shape and function, automaticity is high, effectively improves the quality of dying cloth.2, greatly can reduce the dependence of colour combination, the individual skill to people of checking colors, reduce sample number of times, improve symbol sample level, and be significantly improved in Difference Control.3, reduce in process of production due to the error in weighing cause batch between aberration and batch in aberration, not only accomplish the color matching automation of sizing mixing, weighing precision, makes enterprise prop up falling this section, raise the management level, the aspect such as improve the quality of products all can obtain more economic benefit.
Brief description of the drawings
Fig. 1 is structured flowchart provided by the invention.
Fig. 2 is that liquid dyes provided by the invention distribute the main TV structure schematic diagram of device for discharging fixed.
Fig. 3 is that liquid dyes provided by the invention distribute device for discharging fixed plan structure schematic diagram.
Fig. 4 is thickener provided by the invention and water metering device structural representation.
Fig. 5 is agitating device structural representation provided by the invention.
Fig. 6 is wiper mechanism structural representation provided by the invention.
In figure, liquid dyes distribute device for discharging fixed 1, dyestuff tank stand 11, cell body 110, dyestuff tank 12, dyestuff discharge valve 13, a large amount of discharge valves 131, trace discharge valve 132, center positioner 14, driver 141, thickener and water metering device 2, thickener tank 21, thickener valve 211, weight-type paste weighing mechanism 212, water tank 22, outlet valve 221, weight-type water weighing mechanism 222, agitating device 3, rabbling mechanism 30, stir driver 301, shaft 302, stirring vane 303, scraper plate 304, arrestment mechanism 305, lift drive mechanism 31, wiper mechanism 32, tank 321, fan nozzle 322, water circulation and change water-bound 323, container 4, main control computer 5, transmission mechanism 6.
Detailed description of the invention
As shown in Figure 1, this dyeing and printing automatically size mixing liquid mixing system comprise liquid dyes distribute device for discharging fixed 1, thickener and water metering device 2, agitating device 3 and be arranged on below container 4.Liquid dyes distribute device for discharging fixed 1, thickener all with for controlling aforesaid liquid dyestuff to distribute device for discharging fixed 1, thickener to be connected with the main control computer 5 that water metering device 2 is worked with agitating device 3 with water metering device 2 with agitating device 3, and described container 4 is arranged on and container 4 can be distributed on the transmission mechanism 6 transmitting between device for discharging fixed 1, thickener and water metering device 2 and agitating device 3 at liquid dyes.
As Figure 2-3, liquid dyes distribute device for discharging fixed 1 to comprise dyestuff tank stand 11, on dyestuff tank stand 11, be provided with some dyestuff tanks 12, dyestuff tank stand 11 belows are provided with some dyestuff discharge valves 13, dyestuff discharge valve 13 and dyestuff tank 12 one by one corresponding setting and dyestuff discharge valve 13 are connected on dyestuff tank 12, and described dyestuff discharge valve 13 all with for controlling the main control computer 5 that each dyestuff discharge valve 13 works is connected for discharge-amount switchable type valve and each dyestuff discharge valve 13; Described dyestuff discharge valve 13 comprises a large amount of discharge valves 131 and the micro-discharge valve 132 that are arranged in parallel.As shown in Figure 3, dyestuff discharge valve 13 circular array, described dyestuff discharge valve 13Jun Yu center positioner 14 is connected, and described center positioner 14 is connected with main control computer 5 and the dyestuff discharge valve 13 of appointment can be moved to the center of above-mentioned annular.Center positioner 14 comprises the some drivers 141 that are arranged on dyestuff tank stand 11, and described driver 141 and dyestuff tank 12 corresponding being connected are one by one provided with and dyestuff tank 12 cell body 110 of corresponding setting one by one on dyestuff tank stand 11.
As shown in Figure 4, thickener and water metering device 2 comprise at least one thickener tank 21 and a water tank 22, on described thickener tank 21, be connected with thickener valve 211 and weight-type paste weighing mechanism 212, on described water tank 22, be connected with outlet valve 221 and weight-type water weighing mechanism 222.
As shown in Figure 5, agitating device 3 comprises two groups of rabbling mechanisms 30, every group of rabbling mechanism 30 comprises respectively stirring driver 301, on stirring driver 301, be connected with shaft 302, on shaft 302, be connected with stirring vane 303, be arranged with and be rotationally connected with shaft 302 and can be by the scraper plate of material driven rotary 304 in the time that stirring vane 303 drives material movement to setting speed at stirring vane 303 outer, between scraper plate 304 and shaft 302, be provided with and can make the anxious arrestment mechanism 305 stopping of scraper plate 304.Agitating device 3 also comprises the lift drive mechanism 31 that can drive rabbling mechanism 30 liftings.
As shown in Figure 6, agitating device 3 also comprises the wiper mechanism 32 for cleaning stirring vane 303 and scraper plate 304, described wiper mechanism 32 comprises tank 321, is provided with fan nozzle 322 in tank 321, on described tank 321, is connected with water circulation and changes water-bound 323.
The dyeing and printing dyeing and printing of the liquid mixing system dosing method of automatically sizing mixing of automatically sizing mixing, is characterized in that, this method comprises the steps:
A: gather by main control computer 5 the required dye formulation of dosing of sizing mixing, and control liquid dyes by main control computer 5 and distribute device for discharging fixed 1 to distribute the container 4 of device for discharging fixed 1 below to discharge corresponding dyestuff to being positioned at liquid dyes; In steps A, first by a large amount of discharge valve 131 released dye, in the time being released into the 85%-95% that accounts for required dyestuff, changing by micro-discharge valve 132 and discharge all the other dyestuffs.
B: container 4, receiving after dyestuff, is delivered to thickener and water metering device 2 belows by transmission mechanism 6, controls thickener and water metering device 2 to container 4 successively or synchronize and discharge corresponding thickener and water by main control computer 5;
C: container 4, after thickener and water, is delivered to agitating device 3 by transmission mechanism 5, controls agitating device 3 by even the material stirring in container 4 by main control computer 5; In step C, at the stirring initial stage, described scraper plate 304 does not move, thereby utilize scraper plate 304 to form eddy current, thereby in the time that stirring vane 303 drives material movement speed to reach setting value, driving scraper plate 304 to move by material avoids container 4 inwall thickeners to pile up, in the time being stirred to setting-up time, by arrestment mechanism 305, scraper plate 304 being braked rapidly, thereby utilized scraper plate 304 to form eddy current; In whipping process, drive rabbling mechanism 30 along the axial lifting of container 4 by lift drive mechanism 31, thereby improve stirring efficiency.
D: in whipping process or after having stirred, by wiper mechanism 32, the stirring vane of agitating device 3 303 and scraper plate 304 are cleaned up.In step D, first by water circulation and change water-bound 323 water circulation in tank 321 is flowed a period of time, and then by water circulation and change water-bound 323 and introduce clear water cleaning rabbling mechanism 30.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendments or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although more used liquid dyes to distribute device for discharging fixed 1 herein, dyestuff tank stand 11, cell body 110, dyestuff tank 12, dyestuff discharge valve 13, a large amount of discharge valves 131, trace discharge valve 132, center positioner 14, thickener and water metering device 2, thickener tank 21, thickener valve 211, weight-type paste weighing mechanism 212, water tank 22, outlet valve 221, weight-type water weighing mechanism 222, agitating device 3, rabbling mechanism 30, stir driver 301, shaft 302, stirring vane 303, scraper plate 304, arrestment mechanism 305, lift drive mechanism 31, wiper mechanism 32, tank 321, fan nozzle 322, water circulation and change water-bound 323, container 4, main control computer 5, transmission mechanism 6 terms such as grade, but do not get rid of the possibility that uses other term.Use these terms to be only used to describe more easily and explain essence of the present invention; They are construed to any additional restriction is all contrary with spirit of the present invention.

Claims (7)

1. the dyeing and printing liquid mixing system of automatically sizing mixing, it is characterized in that, native system comprises that liquid dyes distribute device for discharging fixed (1), thickener and water metering device (2), agitating device (3) and be arranged on below container (4), described liquid dyes distribute device for discharging fixed (1), thickener and water metering device (2) and agitating device (3) all with for controlling aforesaid liquid dyestuff distribute device for discharging fixed (1), thickener is connected with the main control computer (5) of agitating device (3) work with water metering device (2), described container (4) is arranged on and container (4) can be distributed to device for discharging fixed (1) at liquid dyes, on the transmission mechanism (6) transmitting between thickener and water metering device (2) and agitating device (3), described liquid dyes distribute device for discharging fixed (1) to comprise dyestuff tank stand (11), on dyestuff tank stand (11), be provided with some dyestuff tanks (12), described dyestuff tank stand (11) below is provided with some dyestuff discharge valves (13), described dyestuff discharge valve (13) and dyestuff tank (12) one by one corresponding setting and dyestuff discharge valve (13) are connected on dyestuff tank (12), described dyestuff discharge valve (13) is that discharge-amount switchable type valve and each dyestuff discharge valve (13) all with for the main control computer (5) of controlling each dyestuff discharge valve (13) work are connected, described dyestuff discharge valve (13) comprises a large amount of discharge valves (131) and the micro-discharge valve (132) that are arranged in parallel, described dyestuff discharge valve (13) circular array, described dyestuff discharge valve (13) Jun Yu center positioner (14) is connected, and described center positioner (14) is connected with main control computer (5) and the dyestuff discharge valve (13) of appointment can be moved to the center of above-mentioned annular.
2. the dyeing and printing according to claim 1 liquid mixing system of automatically sizing mixing, it is characterized in that, described center positioner (14) comprises the some drivers (141) that are arranged on dyestuff tank stand (11), described driver (141) and dyestuff tank (12) corresponding being connected are one by one provided with and dyestuff tank (12) cell body of corresponding setting (110) one by one on dyestuff tank stand (11).
3. the dyeing and printing according to claim 1 and 2 liquid mixing system of automatically sizing mixing, it is characterized in that, described thickener and water metering device (2) comprise at least one thickener tank (21) and a water tank (22), on described thickener tank (21), be connected with thickener valve (211) and weight-type paste weighing mechanism (212), on described water tank (22), be connected with outlet valve (221) and weight-type water weighing mechanism (222).
4. the dyeing and printing according to claim 1 and 2 liquid mixing system of automatically sizing mixing, it is characterized in that, described agitating device (3) comprises two groups of rabbling mechanisms (30), every group of rabbling mechanism (30) comprises respectively stirring driver (301), on stirring driver (301), be connected with shaft (302), on shaft (302), be connected with stirring vane (303), be arranged with and be rotationally connected with shaft (302) and can be by the scraper plate of material driven rotary (304) in the time that stirring vane (303) drives material movement to setting speed at stirring vane (303) outer, between described scraper plate (304) and shaft (302), be provided with and can make the anxious arrestment mechanism (305) stopping of scraper plate (304).
5. the dyeing and printing according to claim 4 liquid mixing system of automatically sizing mixing, is characterized in that, described agitating device (3) also comprises the lift drive mechanism (31) that can drive rabbling mechanism (30) lifting.
6. the dyeing and printing according to claim 4 liquid mixing system of automatically sizing mixing, it is characterized in that, described agitating device (3) also comprises the wiper mechanism (32) for cleaning stirring vane (303) and scraper plate (304), described wiper mechanism (32) comprises tank (321), in tank (321), be provided with fan nozzle (322), on described tank (321), be connected with water circulation and change water-bound (323).
7. according to the dyeing and printing of the liquid mixing system dosing method of automatically sizing mixing of automatically sizing mixing of the dyeing and printing described in any one in claim 1-6, it is characterized in that, this method comprises the steps:
A: gather by main control computer (5) the required dye formulation of dosing of sizing mixing, and control liquid dyes by main control computer (5) and distribute device for discharging fixed (1) to distribute the container (4) of device for discharging fixed (1) below to discharge corresponding dyestuff to being positioned at liquid dyes;
B: container (4) is after receiving dyestuff, be delivered to thickener and water metering device (2) below by transmission mechanism (6), control thickener and water metering device (2) to container (4) successively or synchronize and discharge corresponding thickener and water by main control computer (5);
C: container (4) is after thickener and water, be delivered to agitating device (3) by transmission mechanism (5), control agitating device (3) by even the material stirring in container (4) by main control computer (5);
D: in whipping process or after having stirred, by wiper mechanism (32), the stirring vane of agitating device (3) (303) and scraper plate (304) are cleaned up;
In described steps A, first by a large amount of discharge valves (131) released dye, in the time being released into the 85%-95% that accounts for required dyestuff, changing by micro-discharge valve (132) and discharge all the other dyestuffs;
In described step C, at the stirring initial stage, described scraper plate (304) does not move, thereby utilize scraper plate (304) to form eddy current, in the time that stirring vane (303) drives material movement speed to reach setting value, drive scraper plate (304) by material thus motion avoids container (4) inwall thickener to pile up, in the time being stirred to setting-up time, by arrestment mechanism (305), scraper plate (304) is braked rapidly, thereby utilized scraper plate (304) to form eddy current; In whipping process, drive rabbling mechanism (30) along axially lifting of container (4) by lift drive mechanism (31), thereby improve stirring efficiency;
In described step D, first by water circulation and change water-bound (323) water circulation in tank (321) is flowed a period of time, and then by water circulation and change water-bound (323) and introduce clear water cleaning rabbling mechanism (30).
CN201210347907.6A 2012-09-19 2012-09-19 Full-automatic size mixing and liquid preparation system for dyeing and printing and liquid preparation method Expired - Fee Related CN102877251B (en)

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