CN102847745A - Device for polishing steel wire - Google Patents
Device for polishing steel wire Download PDFInfo
- Publication number
- CN102847745A CN102847745A CN201210349061XA CN201210349061A CN102847745A CN 102847745 A CN102847745 A CN 102847745A CN 201210349061X A CN201210349061X A CN 201210349061XA CN 201210349061 A CN201210349061 A CN 201210349061A CN 102847745 A CN102847745 A CN 102847745A
- Authority
- CN
- China
- Prior art keywords
- steel wire
- sized flap
- carried out
- flap wheel
- polishing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Ropes Or Cables (AREA)
Abstract
The embodiment of the invention provides a device for polishing a steel wire. The device mainly comprises a hole channel die and an impeller blade, wherein the hole channel die is used for pre-separating scale cinder on the surface of a steel wire through a micro blade tooth mounted in the hole channel die while the steel wire internally passes through the hole die channel; and the impeller blade is used for polishing the surface of the pre-separated steel wire through the surface of the rotating impeller blade when the steel wire crosses the impeller wheel during passing through the hole channel die, so as to remove the scale cinder on the surface of the steel wire. According to the device provided by the embodiment of the invention, the mode in combination of the micro blade tooth and the impeller blade is adopted, and the surface of the steel wire of a tire bead is universally physically separated at a high speed, so the scale cinder on the surface of the steel wire can be fully removed, and the mirror surfacing of the surface of the steel wire can be achieved; and moreover, a wiredrawing lubricating film residual on the surface of the steel wire can be removed, so that high adhesive force of the steel wire can be ensured.
Description
Technical field
The present invention relates to metallic article Surface-micromachining process field, relate in particular to a kind of device that steel wire is carried out polishing.
Background technology
Steel bead wire is the steel wire that surface that high-carbon steel supports is coated with red copper or bronze, and it is high that steel bead wire has intensity, good toughness, and the excellent and linearity well of fatigue behaviour is mainly used in tyre rim as enhancing share price material.
In traditional tempered bead steel wire manufacture process, for the rustless property that further improves steel bead wire, ageing resistace and and rubber between adhesion, steel bead wire will carry out first Steel Wire Surface usually to be processed, and then carries out plating.
At present, of the prior artly a kind ofly steel wire is carried out the surface-treated method be: steel wire is carried out cathodic pickling process, remove oxide-film and the greasy dirt of Steel Wire Surface.The shortcoming of the method is: because there are the problems such as high pollution, high energy consumption in cathodic pickling, do not meet national industrial policies; In addition, change plating speed in the steel bead wire production process fast, the conventional electrolysis pickling is difficult to fully remove oxide on surface and the greasy dirt of steel bead wire, the binding ability of metal deposition process and coating and steel wire when being unfavorable for follow-upization plating.
Summary of the invention
Embodiments of the invention provide a kind of device that steel wire is carried out polishing, to realize that the steel wires such as steel bead wire are carried out effective surface treatment.
A kind of device that steel wire is carried out polishing comprises:
The duct mould is used for during through the duct mould inside, utilizing little sword tooth of duct mould inside setting that the oxide skin of Steel Wire Surface is carried out prestripping at steel wire;
Sized flap wheel is used for when steel wire passes described duct mould through sized flap wheel, utilizes the wheel of the sized flap wheel of rotation to carry out polishing in the face of the surface of the steel wire behind the prestripping, removes the oxide skin of Steel Wire Surface.
Can be found out by the technical scheme that the embodiment of the invention described above provides, the mode of the embodiment of the invention by adopting little sword tooth and sized flap wheel to combine, comprehensive physics is carried out on the surface of steel bead wire peel off at a high speed, can fully remove Steel Wire Surface oxide skin, realize the Steel Wire Surface mirror-polishing.Wire-drawing lubrication film that can also Steel Wire Surface is residual is removed, and obtains good bonding force to guarantee steel wire.
Description of drawings
In order to be illustrated more clearly in the technical scheme of the embodiment of the invention, the accompanying drawing of required use was done to introduce simply during the below will describe embodiment, apparently, accompanying drawing in the following describes only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
A kind of concrete structure figure that steel wire is carried out the device of polishing that Fig. 1 provides for the embodiment of the invention, in Fig. 1,1: steel bead wire, 2: control power unit, 3: duct mould, 4: little sword tooth, 5: sized flap wheel.
The specific embodiment
For ease of the understanding to the embodiment of the invention, be further explained explanation below in conjunction with accompanying drawing as an example of several specific embodiments example, and each embodiment does not consist of the restriction to the embodiment of the invention.
The embodiment of the invention goes for the steel wires such as steel bead wire, and the below illustrates the embodiment of the invention as an example of steel bead wire example.
The concrete structure of the embodiment of the invention provides a kind of device that steel wire is carried out polishing comprises following unit as shown in Figure 1:
Control power unit 2, diameter for the steel bead wire 1 that carries out as required polishing passes through PLC(Programmable Logic Controller, programmable logic controller (PLC)) calculates the scale thickness estimator of steel bead wire, calculate the rotating speed of sized flap wheel and the active force of little sword tooth according to this scale thickness estimator.Send the rotating speed control instruction according to the rotating speed of the sized flap wheel that calculates to sized flap wheel, send the active force control instruction according to the active force of the little sword tooth that calculates to little sword tooth.
In actual applications, the scale thickness of above-mentioned steel bead wire is larger, and the rotating speed of above-mentioned sized flap wheel is larger, and the active force of little sword tooth is larger.Generally at 70 μ m, the rotating speed of sized flap wheel is generally 90-200r/min to the thickness of oxide skin, and the active force of little sword tooth is generally 30-80N.
Duct mould 3 adopts the carbide alloy structure, is rectangle, and section is provided with a lot of little sword teeth 4 within it.During the steel bead wire straightaway, at first pass the inside of the duct mould that is covered with little sword tooth, the force retaining that the active force control instruction that sends according to control power unit acts on the Steel Wire Surface little sword tooth is constant, utilizes little sword tooth that the oxide skin of Steel Wire Surface is carried out prestripping.The diameter of above-mentioned little sword tooth can be 8cm, and space width can be 0.5cm.
Sized flap wheel 5 is used for when steel wire passes described duct mould through sized flap wheel, utilizes the wheel of the sized flap wheel of rotation to carry out polishing in the face of the surface of the steel wire behind the prestripping, removes the oxide skin of Steel Wire Surface.The sized flap wheel that comprises the different polishing of many groups precision.Steel bead wire at first passes through the lower sized flap wheel of polishing ratio of precision after passing the duct mould, again through the higher sized flap wheel of polishing ratio of precision.Respectively organize the rotating speed of sized flap wheel according to the rotating speed control instruction adjustment of control power unit transmission, utilize the wheel of above-mentioned many group sized flap wheels to carry out progressive polishing in the face of the steel bead wire surface behind the prestripping, the final Steel Wire Surface oxide skin of fully removing realizes the Steel Wire Surface mirror-polishing.The diameter of above-mentioned sized flap wheel can be 25cm, and blade gap distance can be 0.7cm.
One of ordinary skill in the art will appreciate that: accompanying drawing is the schematic diagram of an embodiment, and the module in the accompanying drawing or flow process might not be that enforcement the present invention is necessary.
One of ordinary skill in the art will appreciate that: the unit in the equipment among the embodiment can be described according to embodiment and be distributed in the equipment of embodiment, also can carry out respective change and be arranged in the one or more equipment that are different from the present embodiment.A unit can be merged in the unit of above-described embodiment, also can further split into a plurality of subelements.
In sum, the mode of the embodiment of the invention by adopting little sword tooth and sized flap wheel to combine carried out comprehensive physics to the surface of steel bead wire and peeled off at a high speed, can fully remove Steel Wire Surface oxide skin, realizes the Steel Wire Surface mirror-polishing.Wire-drawing lubrication film that can also Steel Wire Surface is residual is removed, and obtains good bonding force to guarantee steel wire.
The embodiment of the invention is compared with existing steel bead wire surface acid-washing technique, has pollution-free, the advantages such as the surface is cleaner, cost, has overcome especially that there are the problems such as high pollution, high energy consumption in cathodic pickling in the existing technique.
Steel wire surface when patenting can cause hanging plumbous, and traditional cathodic pickling or salt pickling all can't solve the plumbous problem of hanging well.When follow-up plating, cause coating not good, thereby affect steel wire and rubber adhesion power, the lead that the embodiment of the invention can be residual with Steel Wire Surface carries out comprehensive physics by little sword tooth and multistage sized flap wheel to be peeled off at a high speed, exists the surface to hang plumbous problem thereby solve steel bead wire.
The above; only for the better specific embodiment of the present invention, but protection scope of the present invention is not limited to this, anyly is familiar with those skilled in the art in the technical scope that the present invention discloses; the variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (8)
1. a device that steel wire is carried out polishing is characterized in that, comprising:
The duct mould is used for during through the duct mould inside, utilizing little sword tooth of duct mould inside setting that the oxide skin of Steel Wire Surface is carried out prestripping at steel wire;
Sized flap wheel is used for when steel wire passes described duct mould through sized flap wheel, utilizes the wheel of the sized flap wheel of rotation to carry out polishing in the face of the surface of the steel wire behind the prestripping, removes the oxide skin of Steel Wire Surface.
2. the device that steel wire is carried out polishing according to claim 1 is characterized in that, described device also comprises:
Control power unit, calculate the scale thickness estimator of steel wire for the gauge of wire that carries out as required polishing, calculate the rotating speed of sized flap wheel and the active force of little sword tooth according to this scale thickness estimator, send the rotating speed control instruction according to the rotating speed of the sized flap wheel that calculates to sized flap wheel, send the active force control instruction according to the active force of the little sword tooth that calculates to little sword tooth.
3. the device that steel wire is carried out polishing according to claim 2 is characterized in that:
Described duct mould also is used for being provided with a plurality of little sword teeth in inside, and the force retaining that the active force control instruction that sends according to control power unit acts on the Steel Wire Surface each little sword tooth is constant, utilizes little sword tooth that the oxide skin of Steel Wire Surface is carried out prestripping.
4. the device that steel wire is carried out polishing according to claim 2 is characterized in that, described duct mould adopts the carbide alloy structure, is rectangle.
5. the device that steel wire is carried out polishing according to claim 2 is characterized in that:
Described control power unit comprises programmable logic controller (PLC), utilizes programmable logic controller (PLC) to calculate the scale thickness estimator of steel wire, and calculates the rotating speed of sized flap wheel and the active force of little sword tooth according to this scale thickness estimator.
6. according to claim 2 to 5 each described devices that steel wire carried out polishing, it is characterized in that:
Described sized flap wheel also is used for adjusting according to the rotating speed control instruction that control power unit sends the rotating speed of sized flap wheel, and the Steel Wire Surface after utilizing described sized flap wheel to prestripping is carried out polishing.
7. the device that steel wire is carried out polishing according to claim 6 is characterized in that:
Described sized flap wheel, the sized flap wheel that comprises the different polishing of many groups precision, steel wire passes behind the mould of duct at first through the low sized flap wheel of polishing precision, and again through the high sized flap wheel of polishing precision, the Steel Wire Surface after utilizing described many group sized flap wheels to prestripping is carried out progressive polishing.
8. the device that steel wire is carried out polishing according to claim 1 is characterized in that, described steel wire comprises steel bead wire.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510070702.1A CN104624718B (en) | 2012-09-19 | 2012-09-19 | Device for performing all-around polishing on steel wire surface |
| CN201210349061.XA CN102847745B (en) | 2012-09-19 | 2012-09-19 | Device for polishing steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210349061.XA CN102847745B (en) | 2012-09-19 | 2012-09-19 | Device for polishing steel wire |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510070702.1A Division CN104624718B (en) | 2012-09-19 | 2012-09-19 | Device for performing all-around polishing on steel wire surface |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102847745A true CN102847745A (en) | 2013-01-02 |
| CN102847745B CN102847745B (en) | 2015-04-08 |
Family
ID=47394951
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210349061.XA Active CN102847745B (en) | 2012-09-19 | 2012-09-19 | Device for polishing steel wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102847745B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103357694A (en) * | 2013-07-25 | 2013-10-23 | 张家港市胜达钢绳有限公司 | Method for producing tire bead steel wire |
| CN105437003A (en) * | 2014-09-28 | 2016-03-30 | 朱登河 | Method for polishing metal wire and metal wire polisher |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4382308A (en) * | 1981-02-18 | 1983-05-10 | Chemcut Corporation | Scrubbing torque monitoring and control system |
| US4406029A (en) * | 1981-08-19 | 1983-09-27 | Kunz Maschinen - Und Apparatebau Gmbh | Machine for removing burrs from sheet metal or the like |
| US5901400A (en) * | 1997-04-09 | 1999-05-11 | Omni Technical Products, Inc. | Brushing apparatus |
| EP1570925A1 (en) * | 2004-03-01 | 2005-09-07 | Chih-Hung Chen | Automated descaling machine |
| CN201249398Y (en) * | 2008-10-13 | 2009-06-03 | 常州市武进恒通金属钢丝有限公司 | Wire surface descaling machine |
| CN202894951U (en) * | 2012-09-19 | 2013-04-24 | 张家港市恒运新材料科技有限公司 | Steel wire polishing device |
-
2012
- 2012-09-19 CN CN201210349061.XA patent/CN102847745B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4382308A (en) * | 1981-02-18 | 1983-05-10 | Chemcut Corporation | Scrubbing torque monitoring and control system |
| US4406029A (en) * | 1981-08-19 | 1983-09-27 | Kunz Maschinen - Und Apparatebau Gmbh | Machine for removing burrs from sheet metal or the like |
| US5901400A (en) * | 1997-04-09 | 1999-05-11 | Omni Technical Products, Inc. | Brushing apparatus |
| EP1570925A1 (en) * | 2004-03-01 | 2005-09-07 | Chih-Hung Chen | Automated descaling machine |
| CN201249398Y (en) * | 2008-10-13 | 2009-06-03 | 常州市武进恒通金属钢丝有限公司 | Wire surface descaling machine |
| CN202894951U (en) * | 2012-09-19 | 2013-04-24 | 张家港市恒运新材料科技有限公司 | Steel wire polishing device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103357694A (en) * | 2013-07-25 | 2013-10-23 | 张家港市胜达钢绳有限公司 | Method for producing tire bead steel wire |
| CN105437003A (en) * | 2014-09-28 | 2016-03-30 | 朱登河 | Method for polishing metal wire and metal wire polisher |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102847745B (en) | 2015-04-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101417478B (en) | Tyre cutting device | |
| CN202894951U (en) | Steel wire polishing device | |
| CN102847745B (en) | Device for polishing steel wire | |
| CN103481021B (en) | The beautiful aluminum alloy wheel of vehicle of a kind of Alternative combination outward appearance | |
| WO2013085698A3 (en) | Method of coating rotors and rotors | |
| CN106862037A (en) | A kind of aluminium alloy wheel hub chromatography coating method | |
| CN105671624A (en) | Traveling crane for electroplating | |
| CN104624718A (en) | Device for performing all-around polishing on steel wire surface | |
| CN204773077U (en) | Making devices of diamond wire saw | |
| CN204298486U (en) | Electrophoresis workpieces conveyer | |
| CN103943165A (en) | Composite metal wire and manufacturing method | |
| CN209601449U (en) | A kind of running gear for surface-treatment line automatic carriage | |
| CN202658184U (en) | Aftertreatment device for unqualified tin bronze-plated tempered bead wire product | |
| CN105624766A (en) | Electrophoretic coating technology of neodymium iron boron products | |
| CN202411554U (en) | Composite diamond wire saw | |
| CN204874714U (en) | Vacuum coating rotary device | |
| CN207240539U (en) | A kind of split type diamond wire wire-crossing wheel | |
| CN204148974U (en) | The edging structure of rubber edge polisher | |
| CN205556841U (en) | A driving for electroplate | |
| CN107615476B (en) | Cutting ripple monofilament shaped steel wire | |
| WO2010046392A3 (en) | Electrochemical coating method | |
| CN207770204U (en) | The special double pawl overhead traveling cranes of dipping system | |
| CN204673481U (en) | A kind of differential casing surface polishing equipment | |
| CN104419970A (en) | Automatic control device for tinning work-piece | |
| CN203999876U (en) | A kind of from cooling conducting block system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGSU SHENGDA TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: ZHANGJIAGANG HENGYUN NEW MATERIAL TECHNOLOGY CO., LTD. Effective date: 20150205 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 215638 SUZHOU, JIANGSU PROVINCE TO: 214420 WUXI, JIANGSU PROVINCE |
|
| TA01 | Transfer of patent application right |
Effective date of registration: 20150205 Address after: Hua Shi Zhen Shu new road 214420 Jiangyin city in Jiangsu province Wuxi City, No. 1 Jiangsu Shengda Technology Co., Ltd. Applicant after: Jiangsu Shengda Technology Co., Ltd. Address before: Suzhou City, Jiangsu province 215638 Zhangjiagang Yang Si Gate Road Applicant before: Zhangjiagang City Hengyun New Material Science & Technology Co., Ltd. |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |