CN104624718B - Device for performing all-around polishing on steel wire surface - Google Patents
Device for performing all-around polishing on steel wire surface Download PDFInfo
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- CN104624718B CN104624718B CN201510070702.1A CN201510070702A CN104624718B CN 104624718 B CN104624718 B CN 104624718B CN 201510070702 A CN201510070702 A CN 201510070702A CN 104624718 B CN104624718 B CN 104624718B
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Abstract
The invention provides a device for performing all-around polishing on the surface of a steel wire. The device mainly comprises a cored mold and multi-blade wheels, wherein the cored mold is used for pre-stripping an oxide skin on the surface of the steel wire by utilizing micro blade teeth arranged inside the cored mold when the steel wire passes through the interior of the cored mold; the multi-blade wheels are used for polishing the surface of the pre-stripped steel wire by utilizing the wheel surface of the rotating multi-blade wheels when the steel wire penetrates through the cored mold to pass the multi-blade wheels, so that the oxide skin on the surface of the steel wire is removed. According to the device disclosed by the embodiment of the invention, a mode of combining the micro blade teeth and the multi-blade wheels is adopted, the surface of the tire bead steel wire is subjected to all-around physical high-speed stripping, the oxide skin on the surface of the steel wire can be fully removed, and the mirroring of the surface of the steel wire is realized. Moreover, a residual wire-drawing lubricating film on the surface of the steel wire can be removed, so that good adhesive force of the steel wire is ensured.
Description
The application is Application No. 201210349061.x, invention entitled " device that steel wire is processed by shot blasting ",
The applying date is in September, 2012 divisional application of 19 days.
Technical field
The present invention relates to surface of metal product processing technique field, more particularly, to a kind of comprehensive throwing is carried out to Steel Wire Surface
The device of light.
Background technology
Steel bead wire is that the surface of high-carbon bracing members is coated with the steel wire of red copper or bronze, and it is high that steel bead wire has intensity, tough
Property is good, and fatigue behaviour is excellent and rectilinearity well, is mainly used in tyre rim as enhancing share price material.
In traditional tempered bead steel wire manufacture process, in order to improve rustless property, the aging resistance of steel bead wire further
Performance and the adhesion and between rubber, steel bead wire generally will first carry out Steel Wire Surface process, then carries out plating again.
At present, a kind of method that steel wire is surface-treated of the prior art is: steel wire is carried out at cathodic pickling
Reason, removes oxide-film and the greasy dirt of Steel Wire Surface.The shortcoming of the method is: because cathodic pickling has high pollution, high energy consumption etc.
Problem, does not meet national industrial policies；Additionally, changing in steel bead wire production process, plating speed is fast, conventional electrolysis pickling is difficult to fill
Divide the oxide on surface removing steel bead wire and greasy dirt, the knot of metal deposition process and coating and steel wire when being unfavorable for subsequently changing plating
Close performance.
Content of the invention
The embodiment provides a kind of device that Steel Wire Surface is carried out with comprehensive polishing, to realize to tyre bead steel
The steel wires such as silk are effectively surface-treated.
A kind of device that Steel Wire Surface is carried out with comprehensive polishing, comprising:
Duct mould, for when steel wire is through duct mould inside, using micro- sword tooth pair of duct mould inside setting
The oxide skin of Steel Wire Surface carries out prestripping；
Sized flap wheel, for when steel wire passes through described duct mould through sized flap wheel, using the wheel face of the sized flap wheel of rotation
The surface of the steel wire after prestripping is processed by shot blasting, removes the oxide skin of Steel Wire Surface.
Can be seen that the embodiment of the present invention by the technical scheme that embodiments of the invention described above provide to pass through using micro- sword tooth
The mode combining with sized flap wheel, carries out the stripping at a high speed of comprehensive physics to the surface of steel bead wire, can fully remove steel wire
Surface scale, realizes Steel Wire Surface mirror-polishing.The wire-drawing lubrication film that Steel Wire Surface remains can also be removed, to guarantee steel wire
Obtain good bonding force.
Brief description
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below will be to required use in embodiment description
Accompanying drawing be briefly described it should be apparent that, drawings in the following description are only some embodiments of the present invention, for this
For the those of ordinary skill of field, without having to pay creative labor, other can also be obtained according to these accompanying drawings
Accompanying drawing.
Fig. 1 is a kind of concrete structure of device that Steel Wire Surface is carried out with comprehensive polishing provided in an embodiment of the present invention
Figure, in FIG, 1: steel bead wire, 2: control power unit, 3: duct mould, 4: micro- sword tooth, 5: sized flap wheel.
Specific embodiment
For ease of the understanding to the embodiment of the present invention, do further below in conjunction with accompanying drawing taking several specific embodiments as a example
Explanation, and each embodiment does not constitute the restriction to the embodiment of the present invention.
The embodiment of the present invention goes for the steel wires such as steel bead wire, to illustrate that the present invention is real below taking steel bead wire as a example
Apply example.
A kind of concrete structure such as Fig. 1 institute of device that Steel Wire Surface is carried out with comprehensive polishing provided in an embodiment of the present invention
Show, including following unit:
Control power unit 2, the diameter of the steel bead wire 1 for being processed by shot blasting as needed passes through plc
The scale thickness that (programmable logic controller, programmable logic controller (PLC)) calculates steel bead wire is estimated
Metering, calculates the rotating speed of sized flap wheel and the active force of micro- sword tooth according to this scale thickness estimator.According to calculated
The rotating speed of sized flap wheel sends rotating speed control instruction to sized flap wheel, is sent to micro- sword tooth according to the active force of calculated micro- sword tooth
Active force control instruction.
In actual applications, the scale thickness of above-mentioned steel bead wire is bigger, and the rotating speed of above-mentioned sized flap wheel is bigger, micro- sword tooth
Active force bigger.Typically at 70 μm, the rotating speed of sized flap wheel is generally 90-200r/min, the work of micro- sword tooth to the thickness of oxide skin
Firmly generally 30-80n.
Duct mould 3, using hard alloy construction, is rectangle, is internally provided with much micro- sword teeth 4 at it.Tyre bead steel
When silk straight line is advanced, first pass through the inside of the duct mould being covered with micro- sword tooth, controlled according to the active force that control power unit sends
Instruction makes micro- sword tooth act on trying hard to keep in Steel Wire Surface to hold constant, carry out pre- stripping using micro- sword tooth to the oxide skin of Steel Wire Surface
From.The diameter of above-mentioned micro- sword tooth can be 8cm, and space width can be 0.5cm.
Sized flap wheel 5, for when steel wire passes through described duct mould through sized flap wheel, using the wheel face of the sized flap wheel of rotation
The surface of the steel wire after prestripping is processed by shot blasting, removes the oxide skin of Steel Wire Surface.Including multigroup different polishing precision
Sized flap wheel.Steel bead wire first passes around the relatively low sized flap wheel of polishing ratio of precision after passing through duct mould, then through polishing precision
Relatively higher sized flap wheel.Adjust the rotating speed of each group sized flap wheel according to the rotating speed control instruction that control power unit sends, using above-mentioned many
Steel bead wire surface after prestripping for the wheel of group sized flap wheel carries out progressive polishing, finally fully removes Steel Wire Surface oxygen
Change skin, realize Steel Wire Surface mirror-polishing.The diameter of above-mentioned sized flap wheel can be 25cm, and blade gap distance can be 0.7cm.
One of ordinary skill in the art will appreciate that: accompanying drawing is the schematic diagram of an embodiment, the module in accompanying drawing or
Flow process is not necessarily implemented necessary to the present invention.One of ordinary skill in the art will appreciate that: in the equipment in embodiment
Unit can be distributed in the equipment of embodiment it is also possible to carry out respective change to be disposed other than this reality according to embodiment description
Apply in one or more equipment of example.The unit of above-described embodiment can merge into a unit it is also possible to be further split into
Multiple subelements.
In sum, the embodiment of the present invention is by way of being combined using micro- sword tooth and sized flap wheel, to steel bead wire
Surface carries out comprehensive physics and peels off at a high speed, fully can remove surface scale of steel wire, realize Steel Wire Surface mirror-polishing.Also may be used
Removed with the wire-drawing lubrication film that remains Steel Wire Surface, to guarantee that steel wire obtains good bonding force.
The embodiment of the present invention, compared with existing steel bead wire surface acid-washing technique, has that pollution-free, surface is cleaner, becomes
The advantages of this reduction, especially overcome cathodic pickling in existing process and there is high pollution, high energy consumption.
Steel wire surface in patenting can lead to hang lead, traditional cathodic pickling or salt pickling, all cannot solve well
Certainly hang lead problem.In follow-up plating, lead to coating not good, thus affecting steel wire and rubber adhesion power, the embodiment of the present invention can
Carry out comprehensive physics with the lead remaining Steel Wire Surface by micro- sword tooth and multistage sized flap wheel to peel off at a high speed, thus solving tyre bead
Steel wire has that surface hangs lead.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any those familiar with the art the invention discloses technical scope in, the change or replacement that can readily occur in,
All should be included within the scope of the present invention.Therefore, protection scope of the present invention should be with scope of the claims
It is defined.
Claims (4)
1. a kind of device that Steel Wire Surface is carried out with comprehensive polishing is it is characterised in that include:
Duct mould, for when steel wire is through duct mould inside, using the setting of duct mould inside micro- sword tooth to steel wire
The oxide skin on surface carries out prestripping；
Sized flap wheel, for when steel wire passes through described duct mould through sized flap wheel, using pre- faced by the wheel of the sized flap wheel of rotation
The surface of the steel wire after stripping is processed by shot blasting, removes the oxide skin of Steel Wire Surface；
Described sized flap wheel, including the sized flap wheel of multigroup different polishing precision, steel wire first passes around polishing after passing through duct mould
The low sized flap wheel of precision, then the sized flap wheel through polishing high precision, are entered to the Steel Wire Surface after prestripping using multigroup sized flap wheel
The progressive polishing of row；
Control power unit, the scale thickness that the gauge of wire for being processed by shot blasting as needed calculates steel wire is estimated
Amount, calculates the rotating speed of sized flap wheel and the active force of micro- sword tooth, according to calculated thousand according to this scale thickness estimator
The rotating speed of impeller sends rotating speed control instruction to sized flap wheel, and the active force according to calculated micro- sword tooth sends to micro- sword tooth to be made
Firmly control instruction；
Described duct mould, is additionally operable to internally be provided with multiple micro- sword teeth, is controlled according to the active force that control power unit sends
Instruction makes each micro- sword tooth act on trying hard to keep in Steel Wire Surface to hold constant, using micro- sword tooth, the oxide skin of Steel Wire Surface is carried out
Prestripping；
Described control power unit, including programmable logic controller (PLC), calculates the oxidation of steel wire using programmable logic controller (PLC)
Skin thickness estimator, and the rotating speed of sized flap wheel and the active force of micro- sword tooth is calculated according to this scale thickness estimator.
2. according to claim 1 a kind of the device of comprehensive polishing is carried out to Steel Wire Surface it is characterised in that described
Duct mould adopts hard alloy to construct, and is rectangle.
3. a kind of device that Steel Wire Surface is carried out with comprehensive polishing according to claim 1 it is characterised in that:
Described sized flap wheel, is additionally operable to adjust the rotating speed of sized flap wheel according to the rotating speed control instruction that control power unit sends, using institute
State sized flap wheel the Steel Wire Surface after prestripping is processed by shot blasting.
4. according to claim 1 a kind of the device of comprehensive polishing is carried out to Steel Wire Surface it is characterised in that described
Steel wire includes steel bead wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510070702.1A CN104624718B (en) | 2012-09-19 | 2012-09-19 | Device for performing all-around polishing on steel wire surface |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510070702.1A CN104624718B (en) | 2012-09-19 | 2012-09-19 | Device for performing all-around polishing on steel wire surface |
| CN201210349061.XA CN102847745B (en) | 2012-09-19 | 2012-09-19 | Device for polishing steel wire |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210349061.XA Division CN102847745B (en) | 2012-09-19 | 2012-09-19 | Device for polishing steel wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104624718A CN104624718A (en) | 2015-05-20 |
| CN104624718B true CN104624718B (en) | 2017-01-25 |
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ID=53204228
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510070702.1A Active CN104624718B (en) | 2012-09-19 | 2012-09-19 | Device for performing all-around polishing on steel wire surface |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1570925A1 (en) * | 2004-03-01 | 2005-09-07 | Chih-Hung Chen | Automated descaling machine |
| CN200998841Y (en) * | 2006-09-28 | 2008-01-02 | 王一 | Steel wire derusting apparatus |
| CN101269397A (en) * | 2008-04-08 | 2008-09-24 | 宝钛集团有限公司 | Method and equipment for removing oxidizing layer of titanium and titanium alloy wire material |
| CN201249398Y (en) * | 2008-10-13 | 2009-06-03 | 常州市武进恒通金属钢丝有限公司 | Wire surface descaling machine |
| CN201989025U (en) * | 2010-12-07 | 2011-09-28 | 郑宝文 | Rotary milling rust remover for metal wire |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001205547A (en) * | 2000-01-26 | 2001-07-31 | Hitachi Cable Ltd | Wire surface polishing device |
-
2012
- 2012-09-19 CN CN201510070702.1A patent/CN104624718B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1570925A1 (en) * | 2004-03-01 | 2005-09-07 | Chih-Hung Chen | Automated descaling machine |
| CN200998841Y (en) * | 2006-09-28 | 2008-01-02 | 王一 | Steel wire derusting apparatus |
| CN101269397A (en) * | 2008-04-08 | 2008-09-24 | 宝钛集团有限公司 | Method and equipment for removing oxidizing layer of titanium and titanium alloy wire material |
| CN201249398Y (en) * | 2008-10-13 | 2009-06-03 | 常州市武进恒通金属钢丝有限公司 | Wire surface descaling machine |
| CN201989025U (en) * | 2010-12-07 | 2011-09-28 | 郑宝文 | Rotary milling rust remover for metal wire |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104624718A (en) | 2015-05-20 |
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