CN102825698B - Automatic production system for artificial scalp used for wig - Google Patents
Automatic production system for artificial scalp used for wig Download PDFInfo
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- CN102825698B CN102825698B CN201210324138.8A CN201210324138A CN102825698B CN 102825698 B CN102825698 B CN 102825698B CN 201210324138 A CN201210324138 A CN 201210324138A CN 102825698 B CN102825698 B CN 102825698B
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Abstract
The invention discloses an automatic production system for an artificial scalp used for wig, which comprises an upper-layer drying box, a lower-layer drying box, a first conveying device, a second conveying device, an automatic glue dripping device and a control system, wherein the first conveying device forms an annular conveying system by a first part arranged in the upper-layer drying box and a second part arranged outside the upper-layer drying box; a plurality of modules are evenly hung on the first conveying device at intervals; the inlet and the outlet of the upper-layer drying box are respectively provided with a glue dripping area and a fetching and putting area; the automatic glue dripping device is arranged in the glue dripping area and applies glue to a mould according to the control signal of the control system; the second conveying device is in a vertical annular chain-type structure, is arranged in the lower-layer drying box and is successively provided with a plurality of trays at intervals; and under the control of the control system, the trays are driven to circulate in the lower-layer drying box. According to the automatic production system for the artificial scalp used for the wig, which is disclosed by the invention, the quality of the scalp is improved, and the hurt on the human body by chemical gas is lowered.
Description
Technical field
The present invention relates to wig, be specifically related to the Automatic Production System of artificial scalp for wig.
Background technology
Wig can be used in life and work the effect of dressing up, and also can change the image for video display performance.Wig is of a great variety at present, from purposes minute, can be divided into life wig, decorate five classes such as wig, drama wig, model's wig, teaching exercise wig; From length, style, divide, can be divided into formula, long hair formula, bob formula, half intercept form, curly hair formula, wave, plait formula and straight hair class, curly hair class, bundle with dishevelled hair and send out class; From color, divide, have black, light brown, light brown, golden yellow, silver gray, linen and red etc.
Wig is comprised of artificial scalp and the hair that is fixed on artificial scalp, at present, the artificial scalp of wig is all to adopt the artificial method of touching that is coated with to manufacture, workman's left hand is taken aluminium-making mould, the right hand is smeared the glue dipping at aluminium-making mould, touch and put into heating, drying case after even and dry, according to the thickness requirement of the artificial scalp of wig, determine the pass of smearing.
There is following defect in the manufacture method of the artificial scalp of above-mentioned wig:
(1) method of manually smearing, because operating personnel's operant level has difference, therefore the thickness deviation of artificial scalp, more than 2, has affected the further lifting of wig product quality.
(2) glue of producing artificial scalp is the mixture by polyurethane and butanone, because butanone is to the injury that is corrosive of operating personnel's skin, and high volatility, Long contact time is harmful to health, production environment very severe.
(3) heating, drying case is all to adopt small-sized electrical heating pipe, and casing is without insulation material, and temperature homogeneity is poor.
Summary of the invention
Technical problem to be solved by this invention is that solution wig is large with the thickness deviation of artificial scalp, the problem of production environment very severe.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is to provide the Automatic Production System of artificial scalp for a kind of wig, comprise upper strata drying baker, lower floor's drying baker, the first conveying device, the second conveying device, automatic glue dripping device and control system, described the first conveying device comprises the first being arranged in the drying baker of described upper strata and is arranged on the second portion outside the drying baker of upper strata, described first and second portion docking circularize induction system, in described the first conveying device, interval is hung with a plurality of moulds equably, and in entering of described upper strata drying baker, exit is respectively equipped with Di Jiao district and manually picks and places district, described automatic glue dripping device is arranged in described Di Jiao district, and according to the control signal of described control system to glue spraying on the mould being positioned in described Di Jiao district, described the second conveying device is vertical annular chain structure, two ends are respectively equipped with first, second hydraulic elevator platform, described the second conveying device is arranged in described lower floor drying baker, and described the first lifting platform is arranged on described lower floor drying baker baking zone outside, in described the second conveying device, compartment of terrain is provided with a plurality of pallets successively, and described the second conveying device drives described pallet to circulate in described lower floor drying baker under the control of described control system.
In such scheme, described automatic glue dripping device comprises casing and is arranged on the shower nozzle on described casing, in described casing, is loaded with glue, and is provided with a glue valve, and opens or close according to the glue spraying control signal of described control system; The inner chamber of described shower nozzle and the profile of described mould are suitable, and are connected with described glue valve by flexible pipe, and described shower nozzle is set with or is left described mould according to the shower nozzle elevating control signal of described control system by telescoping mechanism.
In such scheme, in described casing, be provided with the liquid level sensor for detection of glue liquid level.
In such scheme, the bottom of described casing is provided with exhaust-valve.
In such scheme, in described casing, there are a plurality of chambers of mutual isolation, described in each, chamber drips glue valve described in being respectively equipped with one.
In such scheme, the place ahead in described Di Jiao district is provided with artificial Jia Sha district, and described Di Jiao district and described artificial Jia Sha district are respectively equipped with clamping and positioning device, and described clamping and positioning device clamps corresponding mould according to the clamping control signal of described control system.
In such scheme, described Di Jiao district is provided with deceleration sense switch and the sense switch that puts in place, and described control system is controlled the speed of service of described the first conveying device according to the detection signal of described deceleration sense switch and the sense switch that puts in place.
In such scheme, on the cabinet wall of described upper strata heating cabinet and described lower floor heating cabinet, be laid with respectively a plurality of air outlets, described air outlet is connected to concentrated heater by airduct.
In such scheme, in described upper strata heating cabinet and described lower floor heating cabinet, be respectively equipped with exhaust blower and butanone content detection sensor, described control system is according to the detection signal startup of described butanone content detection sensor or close described exhaust blower.
The present invention, has increased automatic automatic glue spreading device on the production line at wig with artificial scalp, changed the mode of originally manually touching glue, has reduced labor strength, has improved scalp quality.And whole automated production is automatically carried out in the environment of a sealing, reduced contacting of human body and chemical materials, reduced the infringement of chemical gases to human body.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
As shown in Figure 1, the Automatic Production System of artificial scalp for wig provided by the invention, comprise upper strata drying baker 10, lower floor's drying baker 20, the first conveying device 30, the second conveying device 40, automatic glue dripping device 50 and control system, control system is by computer realization, and adopts touch screen to show or parameter setting.
The first conveying device 30 is hanging chain conveyer, by the second portion that is arranged on the first in upper strata drying baker 10 and be arranged on outside upper strata drying baker 10, formed, first and second portion docking circularize induction system, wherein 90% of first be arranged in upper strata heating cabinet 10, and entering at upper strata drying baker 10, exit is respectively equipped with Di Jiao district 11 and picks and places district 12, automatic glue dripping device 50 is arranged on Di Jiao district 11, automatic glue dripping device forms artificial scalp according to the control signal of control system to glue spraying on the mould being positioned in Di Jiao district 11, the place ahead in Di Jiao district 11 is provided with artificial Jia Sha district 13, by artificial mode, on artificial scalp, add yarn.
In the first conveying device 30, interval is hung with a plurality of suspenders equably, suspender is according to the special external form specialized designs of mould, suspender can meet the use of little mould and large mould (21#), the spacing distance of suspender is 0.4 meter, meet the operating space of dripping glue and adding yarn, each suspender all has numbering, facilitates workman coordinate auto-programming to add yarn and pick and place work.
In 11He Jiasha district, Di Jiao district 13, be respectively equipped with clamping and positioning device, when mould enters into 11He Jiasha district, Di Jiao district 13, control system is controlled clamping and positioning device by corresponding mold cramping, to facilitate, carries out automatic glue dripping device and adds yarn.Di Jiao district 11 is also provided with deceleration sense switch and the sense switch that puts in place, and control system is controlled the speed of service of the first conveying device 30 according to the detection signal of deceleration sense switch and the sense switch that puts in place, and the speed of service, by Frequency Converter Control, operates steadily.
Automatic glue dripping device comprises casing and shower nozzle, has a plurality of chambers of mutual isolation in casing, and for the glue of splendid attire different colours, material adopts 304 stainless steels, antirust corrosion-proof.Each chamber all arranges one and drips glue valve, by touch-screen, selects the corresponding glue valve that drips, and according to the glue spraying control signal of control system, opens or closes.The bottom of each chamber is equipped with liquid level sensor, and in the liquid level that touches each chamber of screen display, prevents in addition that in addition liquid level from crossing low-function.On casing, be also provided with and manually put glue valve (exhaust-valve), for glue case is emptying, changes glue and clean glue case.Drip glue valve before use, first the air in discharge line, prevents bubble.Drip glue complete after the sealing of application glue skull, prevent that glue armpit frozen plug from dripping glue head.The inner chamber of shower nozzle and the profile of mould are suitable, can meet the special external form of mould, be easy to again glue trickling, be difficult for producing bubble, meet the product requirement of wig leather, and be connected with a glue valve by flexible pipe, shower nozzle is set with or is left mould according to the shower nozzle elevating control signal of control system by telescoping mechanism.
The second conveying device 40 is vertical annular chain structure, be divided into two-layer up and down, outer end and the inner are respectively equipped with first, the second hydraulic elevator platform 41, 42, the second conveying device 40 is arranged in lower floor's drying baker 20, and the first hydraulic elevator platform 41 is arranged on the baking zone outside of lower floor's drying baker 20, in the second conveying device 40, compartment of terrain is provided with a plurality of pallets 43 successively, by artificial mode, from the mould taking off in district that manually picks and places of the first conveying device 30, be placed on pallet, the second conveying device 40 driving trays move along the upper strata of the annular chain structure of the second conveying device 40, when pallet moves to the second conveying device 40 inner, the second hydraulic elevator platform 42 rises, accept pallet, then decline, pallet is put into the lower floor of annular chain structure and back moves, while moving to outer end, the first hydraulic elevator platform 41 rises, pallet being delivered to the upper strata of annular chain structure continues to move to the inner again, so circulating-heating is dried, until the artificial scalp being positioned on the mould on pallet parches completely.The second conveying device 40 is provided with auto-jet lubrication device, can regularly open chain is lubricated.
The function of upper strata heating, drying case 10 is moulds that heating, drying has just filled glue, the first conveying device 30 driven molds are at the interior shuttling movement of upper strata drying baker 10, operational mode is periodic running, 0.4 meter of each run, dwell time can be set by touch-screen, when mould process Di Jiao district 11, clamping and positioning device clamps corresponding mould according to the clamping control signal of control system, and on trend mould glue spraying, move and return to Hou Dijiao district 11 gluing again about half an hour, through the glue spraying that repeatedly circulates, rubber moulding reaches after the thickness requirement of regulation, manually picking and placeing district's 12 mold removals and be put on the pallet of the second conveying device 40, by the second conveying device 40 driven molds, entering lower floor's heating, drying case heats and dries, the function of lower floor's drying baker is the artificial scalp that has heated on heating, drying process gluing and upper strata, because do not parch completely, need heating, drying again.Rubber moulding parches rear output, by operating personnel, is taken off, forms artificial head skin product.
Upper strata heating cabinet 10He lower floor heating cabinet 20 structural similarities, are mainly comprised of airduct, baker housing, exhaust emission system in concentrated heater, the blower fan circulatory system, stove.On the inwall of heating cabinet, be laid with respectively a plurality of air outlets, air outlet is connected to concentrated heater by airduct.Operation principle is that circulating fan will concentrate the energy that in heater, electric heating tube produces to deliver to stove inner loop pipeline, in the uniform air outlet balanced ventilation of arranging, thereby reach the effect heating up in stove, the setting of temperature and control rely on temperature controller to realize, operating personnel can design temperature according to technological requirement, when temperature reaches setting value, heating system enters into keeping warm mode, if temperature is not as good as design temperature, heating system startup heats up to drying oven, temperature control power is divided into multistage, during heating, all open, when reaching set temperature value, during heating, all stop.In upper strata heating cabinet 10He lower floor heating cabinet 20, be respectively equipped with exhaust blower and butanone content detection sensor, control system is according to the detection signal startup of described butanone content detection sensor or close described exhaust blower.
With respect to existing production technology, specialized designs of the present invention automatic glue spreading device, whole production process has changed the mode of originally manually touching glue, has reduced labor strength, has improved scalp quality.Major advantage is as follows:
(1) work efficiency improves.Artificial painting touched glue on one side and needed 15 seconds, and machine is coated with on one side and needs 2.5 seconds, has reduced labour intensity.
(2) product quality improves, and even thickness, bubble are few, reach the quality requirement that is manually beyond one's reach, scalp that can production any thickness.Overcome the production difficulty that ultra-thin scalp man sends out piece ultra-thin artificial scalp used.
(3) because whole automated production is automatically carried out in the environment of a sealing, reduced contacting of human body and chemical materials, reduced the infringement of chemical gases to human body.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn the structural change of making under enlightenment of the present invention, and every have identical or close technical scheme with the present invention, within all falling into protection scope of the present invention.
Claims (9)
1. the Automatic Production System of artificial scalp for wig, is characterized in that, comprises upper strata drying baker, lower floor's drying baker, the first conveying device, the second conveying device, automatic glue dripping device and control system,
Described the first conveying device comprises the first being arranged in the drying baker of described upper strata and is arranged on the second portion outside the drying baker of upper strata, described first and second portion docking circularize induction system, in described the first conveying device, interval is hung with a plurality of moulds equably, and is respectively equipped with Di Jiao district and manually picks and places district at the import and export place of described upper strata drying baker;
Described automatic glue dripping device is arranged in described Di Jiao district, and according to the control signal of described control system to glue spraying on the mould being positioned in described Di Jiao district;
Described the second conveying device is vertical annular chain structure, be divided into two-layer up and down, two ends are respectively equipped with first, the second hydraulic elevator platform, described the second conveying device is arranged in described lower floor drying baker, and described the first lifting platform is arranged on the baking zone outside of described lower floor drying baker, in described the second conveying device, compartment of terrain is provided with a plurality of pallets successively, described the second conveying device drives described pallet to circulate in described lower floor drying baker under the control of described control system, by artificial mode, from the mould taking off in district that manually picks and places of the first conveying device, be placed on pallet, the second conveying device driving tray moves along the upper strata of the annular chain structure of the second conveying device, when pallet moves to the second conveying device inner, the second hydraulic elevator platform rises, accept pallet, then decline, pallet is put into the lower floor of annular chain structure and back moves, while moving to outer end, the first hydraulic elevator platform rises, pallet being delivered to the upper strata of annular chain structure continues to move to the inner again, so circulating-heating is dried, until the artificial scalp being positioned on the mould on pallet parches completely.
2. the Automatic Production System of artificial scalp for wig as claimed in claim 1, is characterized in that, described automatic glue dripping device comprises:
Casing, is loaded with glue in it, and is provided with a glue valve, and opens or close according to the glue spraying control signal of described control system;
Shower nozzle, be arranged on described casing, the inner chamber of described shower nozzle and the profile of described mould are suitable, and are connected with described glue valve by flexible pipe, and described shower nozzle is set with or is left described mould according to the shower nozzle elevating control signal of described control system by telescoping mechanism.
3. the Automatic Production System of artificial scalp for wig as claimed in claim 2, is characterized in that, is provided with the liquid level sensor for detection of glue liquid level in described casing.
4. the Automatic Production System of artificial scalp for wig as claimed in claim 2, is characterized in that, the bottom of described casing is provided with exhaust-valve.
5. the Automatic Production System of artificial scalp for wig as claimed in claim 2, is characterized in that, has a plurality of chambers of mutual isolation in described casing, and described in each, chamber drips glue valve described in being respectively equipped with one.
6. the Automatic Production System of artificial scalp for wig as claimed in claim 1, it is characterized in that, the place ahead in described Di Jiao district is provided with artificial Jia Sha district, described Di Jiao district and described artificial Jia Sha district are respectively equipped with clamping and positioning device, and described clamping and positioning device clamps corresponding mould according to the clamping control signal of described control system.
7. the Automatic Production System of artificial scalp for wig as claimed in claim 1, it is characterized in that, described Di Jiao district is provided with deceleration sense switch and the sense switch that puts in place, and described control system is controlled the speed of service of described the first conveying device according to the detection signal of described deceleration sense switch and the sense switch that puts in place.
8. the Automatic Production System of artificial scalp for wig as claimed in claim 1, it is characterized in that, on the cabinet wall of described upper strata heating cabinet and described lower floor heating cabinet, be laid with respectively a plurality of air outlets, described air outlet is connected to concentrated heater by airduct.
9. the Automatic Production System of artificial scalp for wig as claimed in claim 1, it is characterized in that, in described upper strata heating cabinet and described lower floor heating cabinet, be respectively equipped with exhaust blower and butanone content detection sensor, described control system is according to the detection signal startup of described butanone content detection sensor or close described exhaust blower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210324138.8A CN102825698B (en) | 2012-09-05 | 2012-09-05 | Automatic production system for artificial scalp used for wig |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210324138.8A CN102825698B (en) | 2012-09-05 | 2012-09-05 | Automatic production system for artificial scalp used for wig |
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| Publication Number | Publication Date |
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| CN102825698A CN102825698A (en) | 2012-12-19 |
| CN102825698B true CN102825698B (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210324138.8A Active CN102825698B (en) | 2012-09-05 | 2012-09-05 | Automatic production system for artificial scalp used for wig |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109846122B (en) * | 2019-01-18 | 2024-02-06 | 青岛华利泰发制品有限公司 | Wig spreading machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59187605A (en) * | 1983-04-06 | 1984-10-24 | 株式会社アデランス | Apparatus and method for producing artificial head skin |
| FR2564578A1 (en) * | 1984-05-21 | 1985-11-22 | Saint Gobain Emballage | COOKING OVEN OF A SYNTHETIC COATING ON A PLASTICIZATION CHAIN |
| CN101836756A (en) * | 2010-04-23 | 2010-09-22 | 舟山市普陀明宏机械制造厂 | Hanging type food drying equipment |
| CN101993572A (en) * | 2009-08-17 | 2011-03-30 | 河南瑞贝卡发制品股份有限公司 | High-elastic environment-friendly rubber sheet for teaching head and manufacturing process thereof |
-
2012
- 2012-09-05 CN CN201210324138.8A patent/CN102825698B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59187605A (en) * | 1983-04-06 | 1984-10-24 | 株式会社アデランス | Apparatus and method for producing artificial head skin |
| FR2564578A1 (en) * | 1984-05-21 | 1985-11-22 | Saint Gobain Emballage | COOKING OVEN OF A SYNTHETIC COATING ON A PLASTICIZATION CHAIN |
| CN101993572A (en) * | 2009-08-17 | 2011-03-30 | 河南瑞贝卡发制品股份有限公司 | High-elastic environment-friendly rubber sheet for teaching head and manufacturing process thereof |
| CN101836756A (en) * | 2010-04-23 | 2010-09-22 | 舟山市普陀明宏机械制造厂 | Hanging type food drying equipment |
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| CN102825698A (en) | 2012-12-19 |
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