CN102763812A - Rice cake processing device and making method of rice cake - Google Patents
Rice cake processing device and making method of rice cake Download PDFInfo
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- CN102763812A CN102763812A CN2012102624814A CN201210262481A CN102763812A CN 102763812 A CN102763812 A CN 102763812A CN 2012102624814 A CN2012102624814 A CN 2012102624814A CN 201210262481 A CN201210262481 A CN 201210262481A CN 102763812 A CN102763812 A CN 102763812A
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- conveyer belt
- rice cake
- rubbing
- rice
- cutter sweep
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- 241000209094 Oryza Species 0.000 title claims abstract description 137
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 137
- 235000009566 rice Nutrition 0.000 title claims abstract description 137
- 238000000034 method Methods 0.000 title claims abstract description 5
- 238000001816 cooling Methods 0.000 claims abstract description 38
- 235000013312 flour Nutrition 0.000 claims abstract description 38
- 230000033001 locomotion Effects 0.000 claims abstract description 28
- 238000001125 extrusion Methods 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 238000009423 ventilation Methods 0.000 claims description 29
- 241000196324 Embryophyta Species 0.000 claims description 22
- 238000002360 preparation method Methods 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- 238000004781 supercooling Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000004898 kneading Methods 0.000 abstract description 11
- 238000007639 printing Methods 0.000 description 8
- 230000001788 irregular Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 229920000945 Amylopectin Polymers 0.000 description 1
- 229920000856 Amylose Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses a rice cake processing device, which comprises an extruding device, a cutting device, a kneading device and a cooling device, wherein the extruding device, the cutting device, the kneading device and the cooling device are arranged sequentially; conveyer belts of the cutting device, the kneading device and the cooling device are arranged in a mode of sequential connection at the same height and in the same direction; an extrusion outlet of the extruding device is arranged above one end of the conveyer belt of the cutting device; bar-shaped rice flour dough extruded by the extruding device is subjected to the cutting of the cutting device so as to be dough shaped and arranged at intervals on the conveyer belt of the cutting device; the kneading device further comprises a kneading belt which is arranged above the conveyer belt of the kneading device in parallel; a gap which is smaller than the height of the rich dough is arranged between the kneading belt and the conveyer belt of the kneading device; and the movement speed of the kneading belt is different from the movement speed of the conveyer belt of the kneading device. The rice cake processing device and the making method of the rice cake have the advantages that the device is simple in structure, practical and convenient, low in cost, safe, sanitary and high in production efficiency; the produced rice cake is uniform in size, bright and clean in appearance and attractive in appearance; and the taste of the produced rice cake is more approximate to the taste of hand-made rice cake.
Description
Technical field
The present invention relates to a kind of rice cake processing unit (plant) and preparation method thereof.
Background technology
The production equipment of rice cake has one-step shaping New Year cake preparation machine, New Year cake made from finely ground rice flour extruding machine etc. now, compares than the production of traditional-handwork rice cake, and production efficiency obviously improves.Though mechanism rice cake speed of production is fast, output is high, rice cake such as the outward appearance of producing, mouthfeel, chewiness etc. are all not as good as pure manual rice cake.The rice cake quality of pure manual production is fine and smooth, soft, and mouthfeel is good, favored by consumer and market, but that its shortcoming is a production routine is long, and labour intensity is big and required labour is more, and production efficiency is low.
Traditional hand rice cake processing step is: eluriate rice-the immersions rice-steamed rice-meal-craft of husking rice with a pestle and mortar and pinch and rub-rubbing-special-purpose rice cake plate impression-finished product of minute pudding-again, the key problem in technology of manual rice cake making is boiling, kneading and the group of cutting of water mill ground rice, crumple step.Therefore need all equipments of good rice cake of similar pure manual mouthfeel of a kind of ability production and quality, realize the tremendous raising of rice cake yield and quality.
Summary of the invention
Technical problem to be solved by this invention provides processing unit (plant) of the imitative manual rice cake of the high machinery system of a kind of production efficiency and preparation method thereof; The rice cake that these apparatus and method are made; Not only mouthfeel and quality be all near the traditional-handwork rice cake, and production efficiency is high, and labour intensity reduces greatly.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of rice cake processing unit (plant); It is characterized in that: comprise extrusion device, cutter sweep and the rubbing device and the cooling device that set gradually; Cutter sweep, rubbing device and cooling device have conveyer belt separately respectively; And three's conveyer belt co-altitude, continuous successively in the same way arrangement; The extrusion of said extrusion device is positioned at the end top of the conveyer belt of said cutter sweep; The rice flour mash of the strip that this extrusion device is extruded is positioned on the conveyer belt of cutter sweep through the bulk that the cutting of cutter sweep is distributed in distance, and said rubbing device also comprises the band of rubbing of a parallel conveyer belt top that is positioned at rubbing device, has the gap less than the rice flour mash height between the said conveyer belt of rubbing band and rubbing device; It is different with the movement rate of the conveyer belt of rubbing device that this rubs band, and the speed sufficient to guarantee of conveyer belt its rice cake on it is carried backwards.
Preferably, said gap of rubbing between the band and the conveyer belt of said rubbing device is 2cm-5cm.
In order to make cutting more efficient and the rice flour mash after the cutting can be provided with at interval; Said cutter sweep comprises the rotating shaft on fixed support of a fixed support and crosswise fixed; The width of conveyer belt of top and cutter sweep that this rotating shaft is positioned at the conveyer belt of said cutter sweep is provided with in the same way; The two ends of this rotating shaft are respectively equipped with vertical rotating disk, evenly are arranged at intervals with the cutting steel bar that many width with the conveyer belt of cutter sweep are provided with in the same way along the circumference of rotating disk between two rotating disks.
Preferably; In order to cool off while transporting; Enhance productivity, said cooling device comprises the ventilation shaft of the conveyer belt of cooling device and the conveyer belt top that parallel interval is positioned at cooling device, and the conveyer belt of said ventilation shaft and said cooling device extends in the same way; Said ventilation shaft is communicated to a blowing device, and this ventilation shaft is provided with the circular hole of a plurality of air-out towards the lower surface of the conveyer belt of said cooling device.
Better for the scope cooling effect bigger, cooling device of the wind that makes cooling, it is big that the bore of said circular hole becomes on the wall thickness direction of this ventilation shaft from inside to outside gradually.
For the structure that makes entire processing apparatus compact more; Other conveyer belt of the branch of said cutter sweep, rubbing device and cooling device is connected as a single entity; And the conveyer belt of one below is provided with support, also is provided with the conveyer belt that drives said one, the said drive unit of rubbing band motion and dial rotation on the said support.
One is compact more for the structure that makes processing unit (plant), and said drive unit comprises the drive motors that is fixed in the support below, is connected to first chain on the output shaft of drive motors; The other end of this first chain is connected to a ratio wheel; Be connected with second chain on the output shaft of this ratio wheel, first sprocket wheel is to be positioned at the conveyer belt of one both sides each and coaxial rotation near an end of extrusion device, and first sprocket wheel of a side is connected with second chain; First sprocket wheel of opposite side is connected to second sprocket wheel through the 3rd chain; This second sprocket wheel is fixed in the wherein outside of a rotating disk, also is with the 4th chain on the output shaft of this ratio wheel, and the 4th chain is connected to the 3rd sprocket wheel; The 3rd sprocket wheel is fixed on the support; Be with the 5th chain on the 3rd sprocket wheel and be connected to one the 4th sprocket wheel, the 4th sprocket wheel is positioned at a side of an end of rubbing band, drives the motion that this rubs band.
Preferably, better rub effect in order to have, said rubbing is with the direction of motion on the two sides relative with the conveyer belt of said rubbing device opposite, and this rubs the movement rate of the movement rate of band less than the conveyer belt of this rubbing device.
A kind of rice cake preparation method may further comprise the steps:
The ground rice that 1) will cook is put into extrusion device and is extruded and is the strip rice flour mash;
2) through cutter sweep the rice flour mash of strip is cut into dough, and this a plurality of rice flour mash falls within interval on the conveyer belt;
3) through conveyer belt top and conveyer belt laterally arranges and and conveyer belt between have the band of rubbing less than the interval of the height of rice flour mash; The rice flour mash of bulk is rubbed the rice cake strip that is strip; This movement rate of rubbing band is different with the movement rate of said conveyer belt, and the speed sufficient to guarantee of conveyer belt its rice cake on it is carried backwards;
4) rice cake strip after the moulding cools off through apparatus for supercooling.
Preferably; Said cooling device comprises that parallel interval is positioned at the ventilation shaft of cooling device conveyer belt top; Said ventilation shaft and said conveyer belt extend in the same way; Said ventilation shaft is communicated to a blowing device, and this ventilation shaft is provided with the circular hole of a plurality of air-out towards the lower surface of said conveyer belt.
Compared with prior art; The invention has the advantages that rice cake processing unit (plant) of the present invention and preparation method thereof is not only simple in structure, easy to use, cost is low, safety and sanitation, production efficiency are high, and can through adjusting rub band length and and conveyer belt between clearance distance, control length, size and the fineness etc. of imitative manual rice cake; Make the rice cake thickness of producing well-balanced; Bright and clean, the good looking appearance of outward appearance has overcome not only that current manual rice cake production efficiency is not high, outward appearance is coarse, the shortcoming of the big or small difficult adjusting of product, and; Owing to increased mechanical rubbing; Make that the molecule of amylose, amylopectin etc. twines each other in the rice cake, thereby make the mouthfeel of the rice cake of producing have more tenacity, very near the mouthfeel of making rice cake by hand.
Description of drawings
Fig. 1 is the schematic perspective view of rice cake processing unit (plant) of the present invention.
Fig. 2 is the base apparatus of rice cake processing unit (plant) of the present invention and the schematic perspective view of cutter sweep.
Fig. 3 is the extrusion device in the rice cake processing unit (plant) of the present invention and the sketch map of cutter sweep.
Fig. 4 is the sketch map of the rubbing device in the rice cake processing unit (plant) of the present invention.
Fig. 5 is the sketch map of the cooling device in the rice cake processing unit (plant) of the present invention.
Fig. 6 is the upward view of the ventilation shaft in the cooling device.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
As shown in Figure 1, rice cake processing unit (plant) of the present invention comprises the extrusion device 1, cutter sweep 2, rubbing device 3, the cooling device 4 that are arranged in order.
Said extrusion device 1; Like Fig. 1, shown in 2; Comprise a rack 13 and be fixed in the storage facilities 11 on the rack 13, this storage facilities 11 is used to place the rice flour mash that has cooked after the stirring, and these storage facilities 11 front ends are connected to an extrusion 12; Extrude the rice flour mash of strip from this extrusion 12, this extrusion 12 is positioned at the top of an end of the conveyer belt 26 of cutter sweep 2.Be positioned at the comprising of cutter sweep 2 conveyer belt 26 of below and the cutter of top, cutter is positioned at the next door of extrusion 12, and the rice flour mash cutting of the strip that this cutter will be extruded from extrusion 12 is the roughly consistent and rice flour mash in irregular shape of size one by one.
Like Fig. 1,2, shown in 3, this cutter comprises a fixed support 21, the rotating shaft 22 of crosswise fixed on fixed support 21, and this rotating shaft 22 laterally is positioned at the top of conveyer belt 26, and is provided with in the same way with the width of conveyer belt 26.The two ends of this rotating shaft 22 are provided with vertical rotating disk 23; Be provided with the cutting steel bar 25 that many width with conveyer belt 26 are provided with in the same way along circle spacing of rotating disk 23 between two rotating disks 23; This cutter sweep 2 is positioned at a side of extrusion 12; When extrusion 12 is extruded the rice flour mash of strip; Along with rotating disk 23 22 rotation around the shaft, cutting steel bar 25 can be one by one the roughly consistent but rice flour mash in irregular shape of size with the cutting of the rice flour mash of strip, and the rice flour mash after the cutting falls within on the conveyer belt 26 along with conveyer belt transmits.So not only can cut rice flour mash, and can each rice flour mash after the cutting be placed on the conveyer belt at interval and transmits automatically.Preferably, the cutting steel bar 25 on the rotating disk 23 of this cutter is 8, evenly distributes along the circumference of rotating disk 23.
The conveyer belt 26 adjacent conveyer belts 31 that are provided with rubbing device 3 of cutter sweep 2; This rubbing device 3 comprises that also rubbing that the conveyer belt 31 of the top that is positioned at conveyer belt 31 and this rubbing device 3 laterally arranges be with 32; This conveyer belt 31 and rub between 32 and have gap less than the rice flour mash height; When irregular rice flour mash through conveyer belt 31 with during the gap between rubbing with 32, through rubbing with 32 rub, irregular rice flour mash is rubbed into the rice cake of strip; And passing through rubbing of this rubbing device 3, the rice cake that obtains can be more near manual mouthfeel of processing.
In order rice flour mash to be rubbed into rectangular flat-shaped rice cake strip, rub with the direction of motion on 32 two sides relative with below conveyer belt 31 can be identical also can be opposite, but this rub with 32 with the movement rate of conveyer belt 31 must be different.When this rubs the direction of motion with 32 two sides relative with below conveyer belt 31 when opposite; Rubbing must be less than the movement rate of conveyer belt 31 with 32 movement rate; And this is rubbed, and be with 32 can be static, otherwise the rice flour mash of rubbing might be rubbed and is with 32 to take out of or transfixion to rear side.When rubbing the direction of motion with 32 two sides relative when identical with below conveyer belt 31; This is rubbed can be greater than also can be less than the speed of below conveyer belt 31 with 32 speed; This moment, this rubbed the speed that can not equal conveyer belt 31 with 32 speed; Do not rub effect otherwise will have, and when rubbing with 32 speed greater than the speed of conveyer belt 31, it is 32 longer that rubbing of needing is with.Preferably, this rubs with the direction of motion on 32 two sides relative with conveyer belt 31 opposite, and this rubs the speed that is lower than conveyer belt 31 with 32 transfer rate, and this moment, this rubbed with 32 length optimumly, and it is also better to rub effect.Preferably, this rub with 32 and conveyer belt 31 between the gap be 2cm-5cm.The user can through adjusting rub with 32 and conveyer belt 31 between gap length and conveyer belt 31 and rub with the speed difference between 32; Regulate size and the fineness etc. of the size of the rice cake after rubbing; Regulate the time and the degree of rubbing but also can regulate to rub, also can make the mouthfeel of rice cake better with 32 length.
The rubbing of this rubbing device 3 also can be provided with a lubricating arrangement 34 with 32 top and be used for adding lubricating oil on 32 to rubbing to be with, and makes the rice flour mash when rubbing can not produce adhesion.
And terminal one side of rubbing with 32 of this rubbing device 3 also can be provided with a printing device 33; This printing device 33 is the cylinder of a rotation; Top and the width of its rotating shaft and conveyer belt 31 that this cylinder is positioned at the conveyer belt 31 of rubbing device 3 are provided with in the same way; Have the gap between this printing device 33 and the conveyer belt 31, the rice cake after rubbing can stamp decorative patterns such as trade mark through printing device 33 on rice cake strip.
Next door at this rubbing device 3 also can be provided with cooling device 4.Like Fig. 5, shown in 6, this cooling device 4 comprises the support that is positioned at the below and is positioned at the conveyer belt 42 that extends on the support, and the conveyer belt 42 of this cooling device 4 extends with the conveyer belt 31 of rubbing device 3 in the same way successively.Place the rice cake strip or the rice cake piece of machine-shaping on this conveyer belt 42, rice cake strip or rice cake piece are spaced apart along with conveyer belt 42 transmission on conveyer belt 2, and preferably, rice cake is spaced apart 10cm ~ 25cm on conveyer belt 42.
The ventilation shaft 43 that extends with this conveyer belt 42 parallel interval that the top of conveyer belt 42 is provided with; This ventilation shaft 43 extends to strip along conveyer belt 42; And an end of ventilation shaft 43 is connected to a blowing device 44; This blowing device 44 is an air-cooler or air blast, is preferably air-cooler.
This ventilation shaft 43 is provided with the circular hole 431 of the air-out at a plurality of intervals towards conveyer belt 42 lower surfaces; Preferably; These a plurality of circular holes 431 are provided with along the bearing of trend of ventilation shaft 43 at interval; Can constantly blow out cold wind facing to conveyer belt 42 tops, make rice cake strip or rice cake piece on the conveyer belt 42 can blow to cold air, rice cake can be cooled off rapidly.The length of this ventilation shaft 43 should long enough, and rice cake epidermis skinning, cooling are advisable near normal temperature, and when the ventilation shaft below was transferred to operation panel, rice cake had been lowered the temperature and having been met that stack is placed or the requirement of pack through conveyer belt for the rice cake strip of moulding or rice cake piece.
Preferably; The length of this ventilation shaft 43 is 5m ~ 15m so that the length long enough of ventilation shaft 43 makes rice cake cooling, and for the time that rice cake is transmitted on conveyer belt 42 enough; Promptly the catch a cold time long enough of wind, the transfer rate of this conveyer belt 42 is 5m/min-20m/min.The diameter of circular hole 431 is preferably 2mm-10mm; And the bore of this circular hole 431 becomes big from inside to outside gradually on the wall thickness direction of this ventilation shaft 43; Make when cold wind blows out through circular hole 431 that be dispersion shape, cold wind can cover the width of whole rice cake strip or rice cake piece.
Cooling device in this rice cake system of processing; Not only simple in structure, easily manufactured; And can on one side the rice cake after the moulding be transported on one side and automatically rice cake cooled off; Make rice cake enough be cooled to not inter-adhesive and convenient stack and packing, improved the working environment of rice cake system of processing, improved production efficiency.
The conveyer belt 42 of the conveyer belt 26 of this cutter sweep 2, the conveyer belt 31 of rubbing device 3 and cooling device 4 both can divide the co-altitude that is arranged successively, adjacent connection in the same way; And the below is provided with support and drive unit separately, and the transfer rate of these three conveyer belts can be the same or different.Perhaps shown in Fig. 1-4, preferably, conveyer belt 26 on this cutter sweep 2 and the conveyer belt 31 on the rubbing device 3 and the conveyer belt 42 of cooling device 4 are same conveyer belt; And the below is provided with whole support 5; The fixed support 21 of cutter sweep 2 is fixed on the support 5, and rubbing of rubbing device 3 is with 32 to be fixed on the support 5, also is provided with drive unit 6 on the support 5; As shown in Figure 1; This drive unit 6 comprises the drive motors 61 that is fixed in support 5 belows, and is placed in first chain 621 to the output shaft of drive motors 61, and the other end of this first chain 621 is connected to a ratio wheel 64; This ratio wheel 64 has the less output shaft of mid diameter; Be connected with second chain 622 on the output shaft of this ratio wheel 64, the other end of this second chain 622 is connected to one first sprocket wheel 631, and the conveyer belt that this first sprocket wheel 631 drives this one transmits.This first sprocket wheel 631 is for being positioned at this conveyer belt both sides each and coaxial rotation near an end of extrusion device 1; First sprocket wheel 631 of one side is connected with second chain 622; First sprocket wheel 631 of opposite side is connected to second sprocket wheel 632 through the 3rd chain 623; This second sprocket wheel 632 is fixed in wherein that the outside and the rotating shaft 22 of a rotating disk 23 fix, and drives the rotation of these rotating disks 23 through rotating shaft 22.Also be with the 4th chain 624 on the output shaft of this ratio wheel 64; The 4th chain 624 is connected to the 3rd sprocket wheel 633, the three sprocket wheels 633 and is fixed on the support 5 as transition, is with the 5th chain 625 and the 6th chain 626 on the 3rd sprocket wheel 633; One end of the 5th chain 625 is connected to one the 4th sprocket wheel 634; The 4th sprocket wheel 634 is positioned at a side of rubbing with an end of 32, drives this and rubs the motion with 32, and an end of the 6th chain 626 is connected to the 5th sprocket wheel 635; The 5th sprocket wheel 635 is positioned at an end of printing device 33 cylinders, drives this printing device 33 and rotates.
Therefore, can control the rotation and the conveyer belt of rotating disk, printing device, the motion of rubbing band simultaneously through a drive motors 61, and motion or the velocity of rotation that can regulate conveyer belt, rotating disk etc. through the size of regulating sprocket wheel.Structure is compact more simple.
The preparation method of this rice cake processing unit (plant): the rice flour mash that will cook is earlier put into the storage facilities 11 of extrusion device 1 and is extruded the rice flour mash that is strip through extrusion 12; Rotation through rotating disk 23; Cutting steel bar 25 on rotating disk 23 circumference is the roughly consistent and bulk in irregular shape of size one by one with the rice flour mash cutting of strip; And evenly must fall within on the conveyer belt at interval; Rice flour mash on the conveyer belt is rubbed with 32 rub and be deformed into rectangular flat-shaped rice cake strip through rubbing device 3, and this speed of rubbing band is different with conveyer belt, has simulated the process that the people rubs rice flour mash making rice cake by hand; Through printing device 33 stamp on rice cake, the rice cake strip after the machine-shaping is along with conveyer belt can stack and pack through the apparatus for supercooling cooling then.
Rice cake processing unit (plant) of the present invention and preparation method thereof is not only simple in structure, practical and convenient, cost is low, safety and sanitation, production efficiency high; And through adjusting rub band length and and conveyer belt between the space distance; Control length, size and the fineness etc. of imitative manual rice cake; Make the rice cake thickness of producing well-balanced; Bright and clean, the good looking appearance of outward appearance has overcome not only that current imitative manual rice cake production efficiency is not high, outward appearance is coarse, the shortcoming of the big or small difficult adjusting of product, and the mouthfeel that makes the rice cake of producing is more near the home built mouthfeel.
Claims (10)
1. rice cake processing unit (plant); It is characterized in that: comprise extrusion device (1), cutter sweep (2) and the rubbing device (3) and the cooling device (4) that set gradually; Cutter sweep (2), rubbing device (3) and cooling device (4) have conveyer belt separately respectively; And three's conveyer belt co-altitude, continuous successively in the same way arrangement; The extrusion (12) of said extrusion device (1) is positioned at the end top of the conveyer belt (26) of said cutter sweep (2); The bulk that the cutting of the rice flour mash process cutter sweep (2) of the strip that this extrusion device (1) is extruded is distributed in distance is positioned on the conveyer belt (26) of cutter sweep (2); What said rubbing device (3) also comprised parallel conveyer belt (a 31) top that is positioned at rubbing device (3) rubs band (32); Have the gap less than the rice flour mash height between the said conveyer belt (31) of rubbing band (32) and rubbing device (3), it is different with the movement rate of the conveyer belt (31) of rubbing device (3) that this rubs band (32), and the speed sufficient to guarantee of conveyer belt its rice cake on it is carried backwards.
2. rice cake processing unit (plant) as claimed in claim 1 is characterized in that: the gap between the said conveyer belt (31) of rubbing band (32) and said rubbing device (3) is 2cm-5cm.
3. rice cake processing unit (plant) as claimed in claim 1; It is characterized in that: said cutter sweep (2) comprises the rotating shaft (22) on fixed support (21) of a fixed support (21) and crosswise fixed; The width of conveyer belt (26) of top and cutter sweep (2) that this rotating shaft is positioned at the conveyer belt (26) of said cutter sweep (2) is provided with in the same way; The two ends of this rotating shaft (22) are respectively equipped with vertical rotating disk (23), evenly are arranged at intervals with the cutting steel bar (25) that many width with the conveyer belt (26) of cutter sweep (2) are provided with in the same way along the circumference of rotating disk (23) between two rotating disks (23).
4. rice cake processing unit (plant) as claimed in claim 1; It is characterized in that: said cooling device (4) comprises the ventilation shaft (43) of the conveyer belt (42) of cooling device (4) and conveyer belt (42) top that parallel interval is positioned at cooling device (4); Said ventilation shaft (43) extends with the conveyer belt (42) of said cooling device (4) in the same way; Said ventilation shaft (43) is communicated to a blowing device (44), and this ventilation shaft (43) is provided with the circular hole (431) of a plurality of air-out towards the lower surface of the conveyer belt (42) of said cooling device (4).
5. rice cake processing unit (plant) as claimed in claim 4 is characterized in that: the bore of said circular hole (431) becomes big from inside to outside gradually on the wall thickness direction of this ventilation shaft (43).
6. rice cake processing unit (plant) as claimed in claim 3; It is characterized in that: other conveyer belt of branch of said cutter sweep (2), rubbing device (3) and cooling device (4) is connected as a single entity; And the conveyer belt of one below is provided with support (5), also is provided with the conveyer belt that drives said one, the said drive unit (6) of rubbing band (32) motion and rotating disk (23) rotation on the said support (5).
7. rice cake processing unit (plant) as claimed in claim 6; It is characterized in that: said drive unit (6) comprises the drive motors (61) that is fixed in support (5) below; Be connected to first chain (621) on the output shaft of drive motors (61); The other end of this first chain (621) is connected to a ratio wheel (64); Be connected with second chain (622) on the output shaft of this ratio wheel (64), first sprocket wheel (631) is to be positioned at the conveyer belt of one both sides each and coaxial rotation near an end of extrusion device (1), and first sprocket wheel (631) of a side is connected with second chain (622); First sprocket wheel (631) of opposite side is connected to second sprocket wheel (632) through the 3rd chain (623); This second sprocket wheel (632) is fixed in the wherein outside of a rotating disk (23), also is with the 4th chain (624) on the output shaft of this ratio wheel (64), and the 4th chain (624) is connected to the 3rd sprocket wheel (633); The 3rd sprocket wheel (633) is fixed on the support (5); Be with the 5th chain (625) on the 3rd sprocket wheel (633) and be connected to one the 4th sprocket wheel (634), the 4th sprocket wheel (634) is positioned at a side of an end of rubbing band (32), drives the motion that this rubs band (32).
8. rice cake processing unit (plant) as claimed in claim 1; It is characterized in that: the direction of motion on the two sides that the said conveyer belt (31) of rubbing band (32) and said rubbing device (3) is relative is opposite, and this rubs the movement rate of the movement rate of band (32) less than the conveyer belt (31) of this rubbing device (3).
9. rice cake preparation method may further comprise the steps:
The ground rice that 1) will cook is put into extrusion device (1) and is extruded and is the strip rice flour mash;
2) through cutter sweep (2) rice flour mash of strip is cut into dough, and this a plurality of rice flour mash falls within interval on the conveyer belt;
3) through conveyer belt top and conveyer belt laterally arranges and and conveyer belt between have and rub band (32) less than the interval of the height of rice flour mash; The rice flour mash of bulk is rubbed the rice cake strip that is strip; This movement rate of rubbing band is different with the movement rate of said conveyer belt, and the speed sufficient to guarantee of conveyer belt its rice cake on it is carried backwards;
4) rice cake strip after the moulding cools off through apparatus for supercooling (4).
10. rice cake preparation method as claimed in claim 9; It is characterized in that: said cooling device comprises that parallel interval is positioned at the ventilation shaft (43) of cooling device conveyer belt top; Said ventilation shaft (43) extends with said conveyer belt in the same way; Said ventilation shaft (43) is communicated to a blowing device (44), and this ventilation shaft (43) is provided with the circular hole (431) of a plurality of air-out towards the lower surface of said conveyer belt.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104642828A (en) * | 2015-03-05 | 2015-05-27 | 宁波市江北慈城庄永大年糕厂 | Self-flow type continuous flour steaming machine |
CN105029163A (en) * | 2015-01-30 | 2015-11-11 | 广西大学 | Rice cake cutting production device |
CN105942564A (en) * | 2016-06-01 | 2016-09-21 | 芜湖市佳谷豆工贸有限公司 | Rice cake forming device |
CN106036973A (en) * | 2016-06-29 | 2016-10-26 | 芜湖市佳谷豆工贸有限公司 | Pattern cutting device for rice cake |
CN106113956A (en) * | 2016-06-24 | 2016-11-16 | 芜湖市佳谷豆工贸有限公司 | New year cake marking shearing device |
CN107467503A (en) * | 2017-09-29 | 2017-12-15 | 谌盛 | Full-automatic rice cake making apparatus |
CN113524740A (en) * | 2021-07-28 | 2021-10-22 | 深圳市欧普特工业材料有限公司 | Production device for heat-conducting gasket with high heat conductivity coefficient |
CN115669850A (en) * | 2022-10-28 | 2023-02-03 | 宁波市农业科学研究院 | Automatic rice cake processing equipment |
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CN201061237Y (en) * | 2007-07-27 | 2008-05-21 | 南京康庄食品有限公司 | Device for rapid continuously cooling cake blank for rice cake assembly line |
CN202760099U (en) * | 2012-07-26 | 2013-03-06 | 宁波市农业科学研究院 | Imitation handmade rice cake processing device |
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CN1161794A (en) * | 1997-03-15 | 1997-10-15 | 浙江丰球集团公司 | Method for making rushfood New-Year cake sheet made from glutinous rice flour |
CN2289657Y (en) * | 1997-03-24 | 1998-09-02 | 浙江丰球集团公司 | Slicing device for food |
CN2542416Y (en) * | 2002-06-05 | 2003-04-02 | 赵援宁 | Power transmission device for New Year cake segment cutter |
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CN1703976A (en) * | 2004-04-04 | 2005-12-07 | 叶义伦 | Processing method of instant rice cake and rice cake extrusion forming device |
CN201061237Y (en) * | 2007-07-27 | 2008-05-21 | 南京康庄食品有限公司 | Device for rapid continuously cooling cake blank for rice cake assembly line |
CN202760099U (en) * | 2012-07-26 | 2013-03-06 | 宁波市农业科学研究院 | Imitation handmade rice cake processing device |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105029163A (en) * | 2015-01-30 | 2015-11-11 | 广西大学 | Rice cake cutting production device |
CN104642828A (en) * | 2015-03-05 | 2015-05-27 | 宁波市江北慈城庄永大年糕厂 | Self-flow type continuous flour steaming machine |
CN105942564A (en) * | 2016-06-01 | 2016-09-21 | 芜湖市佳谷豆工贸有限公司 | Rice cake forming device |
CN106113956A (en) * | 2016-06-24 | 2016-11-16 | 芜湖市佳谷豆工贸有限公司 | New year cake marking shearing device |
CN106036973A (en) * | 2016-06-29 | 2016-10-26 | 芜湖市佳谷豆工贸有限公司 | Pattern cutting device for rice cake |
CN107467503A (en) * | 2017-09-29 | 2017-12-15 | 谌盛 | Full-automatic rice cake making apparatus |
CN113524740A (en) * | 2021-07-28 | 2021-10-22 | 深圳市欧普特工业材料有限公司 | Production device for heat-conducting gasket with high heat conductivity coefficient |
CN113524740B (en) * | 2021-07-28 | 2023-01-03 | 深圳市欧普特工业材料有限公司 | Production device for heat-conducting gasket with high heat conductivity coefficient |
CN115669850A (en) * | 2022-10-28 | 2023-02-03 | 宁波市农业科学研究院 | Automatic rice cake processing equipment |
CN115669850B (en) * | 2022-10-28 | 2023-12-22 | 宁波市农业科学研究院 | Automatic rice cake processing equipment |
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