Background technology
Because the market competitive pressure is increasing, manufacture enterprise and have a lot of problems: general manufacturing scene exists data statistics inaccurate by data such as complicate statistics output, loss, progress of workpieces; Labor is artificial, and the number statistical time is long, can not offer the real-time information of supvr; The supvr does not understand the real-time progress of order, and the progress of unclear every part of order is except the statistician; Also need full-time merchandiser people personnel to understand the information of production scene, because it is too big to manufacture on-the-spot data volume, the merchandiser personnel can't in time understand the progress of each part order; Utilizing of production equipment is in confused situation, can't accurately adjust marginal cost.
Manufacturing execution system (manufacturing execution system; Be called for short MES) be (the Advanced Manufacturing Research of U.S. AMR company; Inc.) propose in the early 1990s; Be intended to strengthen the execution function of MRP plan, with the plant working field control, connect the MRP plan through executive system.The field control here comprises PLC program controller, data acquisition unit, bar code, various metering and detecting instrument, mechanical arm etc.The MES system is provided with necessary interface, sets up cooperative relationship with the manufacturer that the production scene control device is provided.
But existing operation procedure management system total data is handled and all on a station server, is accomplished, and has increased the weight of load of server, and efficient is not high.And the Work Process Management control system of prior art do not have special correction module or be integrated on same the data processing server with other modules, makes the mistake easily.Existing management system need dispose special data acquisition unit, has increased cost, and is not easy to manual work and carries at any time.
So, need a kind of new Work Process Management control system to address the above problem.
Summary of the invention
Goal of the invention: the objective of the invention is provides a kind of high efficiency Work Process Management control system to on-the-spot complicate statistics inefficiency of the manufacturing of manufacturing enterprise in the prior art and the deficiency of existing Work Process Management control system aspect error correction and data processing.
Technical scheme: for realizing the foregoing invention purpose, Work Process Management control system of the present invention can adopt following technical scheme:
A kind of Work Process Management control system; Comprise hardware system and software systems; Said hardware system comprises host server, application terminal, wireless transmit and receiving trap, bar code and data acquisition and emitter; Also comprise the transition server, said wireless transmit is connected said transition server and said data collector with receiving trap, and said host server connects said transition server; Said application terminal connects said host server, and said data collector is gathered the data of said bar code.
Beneficial effect: compare with background technology; Through between data acquisition and emitter and host server, the transition server being set, utilize the transition server temporary to raw data, handle with error correction after; Again proper data is uploaded to host server; Guarantee the correctness of host server data, reduced the probability of miscalculation, improved the efficient and the quality of system's operation.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment; Further illustrate the present invention; Should understand these embodiment only be used to the present invention is described and be not used in the restriction scope of the present invention; After having read the present invention, those skilled in the art all fall within the application's accompanying claims institute restricted portion to the modification of the various equivalent form of values of the present invention.
See also shown in Figure 1ly, Work Process Management control system of the present invention comprises hardware system and software systems, and hardware system comprises host server, application terminal, wireless transmit and receiving trap, bar code, data acquisition and emitter.Also comprise the transition server.Software systems comprise application terminal module, host server module, transition server module and data acquisition and transmitter module.
Wherein, wireless transmit and receiving trap can be the wifi device.Wireless transmit and receiving trap are wireless router in the present embodiment.Data acquisition and emitter can be mobile phone, and mobile phone is supported wifi and scanning bar code.Mobile phone operating system can be for pacifying tall and erect operating system, ios operating system or Windows Phone 7 operating systems.The data collector of prior art is special barcode scanner, function singleness, and special data collector is set can increases production cost greatly, and be unfavorable for that the worker at the production line carries.In the present embodiment data acquisition is made as mobile phone in emitter; Only need a data acquisition software that is used for mobile phone of special exploitation to get final product; Now the operability of smart mobile phone is stronger, and comparing original barcode scanner can increase more practical functions: send, accept and check that message is all convenient.Greatly reduce production cost, and work efficiency increases greatly.On the notion of total quality management, the notion of crew's data acquisition is proposed, metadata acquisition tool application intelligent mobile phone and bar code etc.
The application terminal connects host server, is used for the information of host server is checked and managed.The application terminal is provided with production division terminal, market department terminal, engineering department terminal, administrative authority terminal, treasurer's department terminal and storage departmental terminals.
The data of data acquisition and dispensing device pick-up slip font code, and through wireless transmit and receiving trap with data upload to transition server.Treat to be uploaded to host server after the transition server process.
The transition server connects together with receiving trap through wireless transmit with data collector, and data collector uploads data to the transition server through wireless transmit and receiving trap.Host server connects the transition server, and promptly host server connects data collector through the transition server, uploads to host server again after the processing of the data of the collection of data collector through the transition server.
The transition server is mainly used in the temporary and error correction of data.Be provided with data contrasts module, after utilizing the transition server that the data of manufacturing collection in worksite and the data of warehouse management system, the data of product quality management system etc. are checked, with confirming that finally errorless data upload is to host server.
When the data of manufacturing collection in worksite do not conform to the data such as data of the data of warehouse management system or product quality management system; These data can be temporarily stored in the transition server; The server of transition simultaneously can be called manual intervention, sends information to special personnel, asks special verification of data personnel that the data that do not conform to are checked; Discover problems and solve them.Special staff can go to manufacturing scene and warehouse, and the employee that same lineman does and stock clerk's communication up to the root that finds problem, confirm and upload proper data.
The transition server also has quality testing module and maintenance modules; When the employee of production line in process of production production equipment break down or product manufacturing when accomplishing; This moment, the employee of production line can be sent to the transition server with device request repair message or product requests quality inspection information through data acquisition and emitter, and the transition server can send to special maintenance personal or quality inspection personnel with device request repair message or product requests quality inspection information.When the maintenance personal keeps in repair the equipment that breaks down or after quality inspection personnel accomplishes the product quality inspection of request quality inspection, can be with repair message and quality inspection information uploading to transition server.The transition server can carry out record to the information of overall process, so that employee performance examination and error correction in the future need.
Through between data acquisition and emitter and host server, the transition server being set, utilize the transition server to raw data handle with error correction after, again proper data is uploaded to host server, guaranteed the correctness of host server data.Meanwhile, can also or keep in repair function setting on the transition server with the request quality inspection.Above-mentioned design can effectively reduce the burden of host server, improves the work efficiency of host server, and is not easy to make mistakes.Reduce the probability of miscalculation, improved the efficient and the quality of system's operation.