CN102689796A - Ceramic tile stacker - Google Patents
Ceramic tile stacker Download PDFInfo
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- CN102689796A CN102689796A CN2012102092225A CN201210209222A CN102689796A CN 102689796 A CN102689796 A CN 102689796A CN 2012102092225 A CN2012102092225 A CN 2012102092225A CN 201210209222 A CN201210209222 A CN 201210209222A CN 102689796 A CN102689796 A CN 102689796A
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- ceramic tile
- jig arm
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Abstract
The invention discloses a ceramic tile stacker, which belongs to the field of ceramic tile storage technology equipment. The ceramic tile stacker comprises a rack, a clamping device and a traveling device, wherein the clamping device is connected with the traveling device, and the clamping device can tightly clamp flexible ceramic-tile containers and move under the driving of the traveling device. The ceramic tile stacker disclosed by the invention has the advantages that because the stacker is hoisted by using the traveling device without frequently moving the device, thereby saving the space of a warehouse, and improving the utilization rate of the warehouse; the clamping device can firmly clamp flexible ceramic-tile containers, and an inserting plate at the bottom of a clamping plate can hold the flexible ceramic-tile containers, thereby reducing the load of a clamping arm, and preventing the flexible ceramic-tile containers from dropping; and an effect of carrying out remote operation on the installation of a camera can be achieved without arranging persons to carry out on-site command, thereby avoiding the damages to persons caused by the occurrence of accidents in the process of stacking.
Description
Technical field
The invention belongs to ceramic tile storage technique apparatus field, be specifically related to a kind of ceramic tile palletizing machine.
Background technology
China is a ceramic big country, and through the development of more than one thousand years, the application of ceramic technology is positioned at prostatitis, the world.In ceramic field, architectural pottery is again an important branch.Along with construction market is built the heavy demand of pottery product to floor tile, wall brick, dado brick, brick modelled after an antique etc., domestic growth momentum of building Tao Hangye is swift and violent day by day.The development of building ceramics factory at present strides forward towards scale, technicalization direction.Build the pottery product especially the quality upgrading of ceramic tile become the problem that each building ceramics factory falls over each other to study.To polished bricks, the vitreous brick has appearred on the market afterwards from the glazed tile in past.Be accompanied by the quality upgrading of ceramic tile, each building ceramics factory has also carried out a large amount of transformations to the production facilities of ceramic tile.In order on market, to establish oneself in an unassailable position, the large-scale production of the building ceramics factory important that seems.Many building ceramics factories have several even tens manufacturing lines, and the daily output ceramic tile amount of every manufacturing line can reach 1.5 ten thousand sq ms even 20,000 square meters.
In the building ceramics factory production link, just to put in storage after ceramic tile Flexible Container carton finishes and deposit, warehouse-in is last link that building ceramics factory is produced.Since Tao Hangye was built in existence, the ceramic tile warehouse-in adopted the mode of a dead lift always.Roll off the production line and packaged ceramic tile (being commonly called as the brick bag) land used row car is moved the warehouse to from workshop, artificial the brick bag is uncarted back piling in the warehouse.And as the client when building ceramics factory is bought ceramic tile, need again artificial the brick bag is transported to entrucking on the lorry.For big specification ceramic tile, the ceramic tile of 80 centimeter square, 100 centimeter square for example, there is following defective in the ceramic tile warehouse entry and piling of prior art:
⒈ slips buttress easily.The brick bag must vertically be placed and can not keep flat during piling, and during the intact ground floor of artificial sign indicating number, each brick packs tightly and gets together in the prior art.Because the brick bag is that stupefied of its end of plates is narrower, thereby the necessary slight inclination certain angle placement of brick bag just can be not slippery, and the Zhuan Bao angle of inclination is slippery more easily more greatly.Behind the intact ground floor of sign indicating number, wrap a yard second layer at the ground floor brick again, second layer brick bag equally also is an oblique arrangement.According to this kind brick bag piling mode, second layer brick bag applies the component under oblique to ground floor bevelled brick bag, can make the slippery trend of brick packet generation of ground floor.The number of plies is many more, and lowermost layer brick bag slides more easily.In case the slip of bottom brick bag will drive whole piled bricks and slide together, buttress causes collapsing.Generally speaking, the number of plies of building ceramic tile palletizing in the Tao Cangku is two-layer, maximum three layers.The number of plies is many more, and the probability of the buttress that collapses is just high more.Veteran piling worker is can piling two-layer to three layers, adds layer again and will cause the buttress that collapses, and will bring serious accident in case collapse to pile up neatly.
The ⒉ utilization rate of warehouse is low.Because adopt hand stowage, the number of plies of piling is merely two to three layers, the vertical space in warehouse is under-utilized.If make full use of the warehouse vertical space, must increase the piling number of plies.Come the difficulty and the buttress that collapses easily not only for a dead lift brick band and increase the piling number of plies.Therefore, the degree of utilization in the building ceramics factory warehouse vertical space is very low.The problem that utilization rate of warehouse is low in the prior art never is resolved.Building ceramics factory is put the brick needs in order to satisfy, and has to increase warehouse quantity.Yet receive the restriction of building ceramics factory building area, in factory, can't build more warehouse.Therefore, a lot of building ceramics factories have to outside factory, lease the warehouse.In the actual conditions, it is very general outside factory, leasing the warehouse.In case outside factory, lease the warehouse, must consider transportation problem, increased the expense expenditure again.
⒊ brick bag entrucking once more must adopt manual work.Behind the hand stowage, brick bag inclination level is arranged, and can't adopt motorisation unit when needing entrucking once more, and is inevitable again by artificial entrucking, increased the expenditure of labour cost again.
In order to address this problem, reasonable mode is each brick bag to be banded together form the ceramic tile Flexible Container, and each the brick Bao Buhui after the advantage of ceramic tile Flexible Container is to tie up inclines askew, is convenient to pile up.After adopting this scheme, must adopt mechanical equipment that the ceramic tile Flexible Container is carried to the piling zone.Yet, never can the equipment that the ceramic tile Flexible Container is carried be occurred in the prior art.
Summary of the invention
The technical matters that the present invention will solve is: overcome the deficiency of prior art, provide a kind of can fastening gripping ceramic tile Flexible Container again can piling the ceramic tile palletizing machine.
The technical solution adopted for the present invention to solve the technical problems is: a kind of ceramic tile palletizing machine comprises frame, holding device and running gear; Holding device links to each other with running gear, and holding device can clamp the ceramic tile Flexible Container and driven and move by running gear.
Preferably, holding device comprises jig arm, universal joint mechanism, clamping plate and motor; The frame left and right sides is respectively arranged with transverse axis; The jig arm midway location offers circular hole and tapped bore, and tapped bore is above circular hole, and the axis of circular hole and tapped bore is 90 ° of angles; Jig arm is installed on the transverse axis through the circular hole cooperation, and jig arm can be rotated around transverse axis; Clamping plate are arranged on the jig arm lower end, and the clamping plate bottom is provided with plate.
Universal joint mechanism comprises initiatively fork, passive fork and center cross, and two initiatively are connected with axle between the fork, and axle is provided with gear; Passive sticking is provided with screw rod; Screw rod cooperates with jig arm through tapped bore, and the thread rotary orientation of two screw rods is identical, and initiatively fork is connected through center cross with passive fork.
Frame is provided with crossbeam, and crossbeam is provided with motor, and gear is installed on the machine shaft, and two gears are meshing with each other.
Preferably, the frame bottom is gone up camera is installed.
Compared with prior art, the invention has the beneficial effects as follows:
1. owing to adopted running gear, need not frequent mobile device, saved warehouse space, improved utilization rate of warehouse.
2. holding device can firmly be clamped the ceramic tile Flexible Container, and the plate of clamping plate bottom can be held the ceramic tile Flexible Container, alleviates the load of jig arm, prevents that the ceramic tile Flexible Container from coming off.
3. camera is installed is realized remote operation, need not to arrange personnel's on scene commander, avoided the piling process accident to occur personnel are damaged.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a left view of the present invention;
Fig. 3 is a front view of the present invention.
Be labeled as among the figure:
1, frame; 2, holding device; 3, jig arm; 4, transverse axis; 5, universal joint mechanism; 51, initiatively pitch; 511, axle; 512, driven gear; 52, passive fork; 521, screw rod; 53, center cross; 6, clamping plate; 61, plate; 7, motor; 71, driving gear; 8, crossbeam; 9, camera.
The specific embodiment
Below in conjunction with accompanying drawing embodiment, the present invention done further describing:
Embodiment one
As shown in Figure 1, a kind of ceramic tile palletizing machine comprises frame 1, holding device 2 and running gear; Adopt the rigidity rope to be connected between running gear and the frame 1, holding device 2 is installed on the frame 1, and holding device 2 can be transported to the piling position with the clamping of ceramic tile Flexible Container and by running gear; Holding device 2 comprises jig arm 3, universal joint mechanism 5, clamping plate 6 and motor 7.
Frame 1 left and right sides is provided with transverse axis 4, and jig arm 3 is provided with circular hole, and jig arm 3 cooperates installation through circular hole with transverse axis 4, and jig arm 3 midways location offer tapped bore, and tapped bore is above circular hole, and the axis of circular hole and tapped bore is 90 ° of angles.Clamping plate 6 are arranged on jig arm 3 lower ends, and clamping plate 6 bottoms are provided with plate 61, plate 61 can support ceramic tile Flexible Container in case drop.Jig arm 3 can be rotated around transverse axis 4 and realized clamping and unclamping the ceramic tile Flexible Container.
Initiatively pitching in the universal joint mechanism 5 51 connected fixingly by axle 511, on the axle 511 driven gear 512 is installed; Passive fork 52 in the universal joint mechanism 5 is provided with screw rod 521, and screw rod 521 cooperates with jig arm 3 through tapped bore; Initiatively pitching 51 is connected through center cross 53 with passive fork 52.When driven gear 512 drove axle 511 rotations, universal joint mechanism 5 was realized the break-in transmissions, thereby screw rod 521 is rotated.Because screw rod 521 is provided with screw thread, thereby make jig arm 3 rotate around transverse axis 4.
Camera 9 is installed in frame 1 bottom, and camera 9 can connect ground control system, and like telltale etc., the handled easily personnel in time adjust the stacker position, is convenient to piling and fetches.
Principle of work of the present invention and working process are following:
When the ceramic tile Flexible Container needed warehouse entry and piling, stacker moved to ceramic tile Flexible Container top, and running gear slowly falls frame 1 then.When frame 1 fell to ceramic tile Flexible Container place, motor 7 was just changeing, and driving gear 71 drives driven gear 512 work, thereby made 5 runnings of two universal joint mechanisms.Because the screw thread on the screw rod 521 cooperates with the tapped bore on the jig arm 3, therefore, between jig arm 3 and the screw rod 521 relative displacement takes place.At this moment, jig arm 3 is tightened up to the centre, until clamping the ceramic tile Flexible Container.Motor 7 suspends then, and running gear starts, and frame 1 and ceramic tile Flexible Container are mentioned; Move to the piling place then, again frame 1 and ceramic tile Flexible Container are fallen, motor 7 counter-rotatings this moment; Jig arm 3 is outwards opened, and separates with the ceramic tile Flexible Container, and motor 7 suspends; Running gear hangs away frame 1 more then, and one time piling is accomplished.
Embodiment two
Compare with embodiment one; Universal joint mechanism 5 in the present embodiment in the holding device 2 can replace with hydraulic actuating cylinder; Crossbeam 8 middle positions are provided with bearing straight down, and two hydraulic actuating cylinder bottom symmetries are hingedly fixed on the bearing, and the push rod of two hydraulic actuating cylinders connects with corresponding jig arm 3 respectively.Along with the motion of push rod, hydraulic actuating cylinder also can rotate around jointed shaft accordingly, thereby realization jig arm 3 is rotated around transverse axis.
Principle of work of the present invention and working process are following:
When frame 1 fell to ceramic tile Flexible Container place, hydraulic actuating cylinder push rod retraction drove jig arm 3 and tightens up to inside around transverse axis 4, till clamping the ceramic tile Flexible Container, this moment hydraulic cylinder suspension.Running gear starts, and frame 1 and ceramic tile Flexible Container are mentioned, and moves to the piling place then, again frame 1 and ceramic tile Flexible Container are fallen, and hydraulic cylinder works, push rod outwards moves, and drives jig arm 3 and outwards rotates, thereby break away from the ceramic tile Flexible Container.At this moment, hydraulic cylinder suspension, running gear is mentioned frame 1.One time piling is accomplished.
Embodiment three
Compare with embodiment one, the running gear in the present embodiment can adopt driving.Adopt cable wire to be connected between travelling crane hook and the frame 1.
Principle of work of the present invention and working process are following:
The driving hook block frame 1 and is moved to ceramic tile Flexible Container position, then frame 1 is put down.When holding device 2 clamped the ceramic tile Flexible Container, frame 1 and ceramic tile Flexible Container were sling in driving, and move to the piling place.Other working processs such as embodiment one are said, repeat no more here.
The above only is preferred embodiment of the present invention, is not to be the restriction of the present invention being made other form, and any professional and technical personnel of being familiar with possibly utilize the technology contents of above-mentioned announcement to change or be modified as the equivalent embodiment of equivalent variations.But everyly do not break away from technical scheme content of the present invention, to any simple modification, equivalent variations and remodeling that above embodiment did, still belong to the protection domain of technical scheme of the present invention according to technical spirit of the present invention.
Claims (3)
1. a ceramic tile palletizing machine is characterized in that: comprise frame (1), holding device (2) and running gear; Holding device (2) links to each other with running gear, and holding device (2) can clamp the ceramic tile Flexible Container and driven and move by running gear.
2. ceramic tile palletizing machine according to claim 1 is characterized in that: holding device (2) comprises jig arm (3), universal joint mechanism (5), clamping plate (6) and motor (7); Frame (1) left and right sides is respectively arranged with transverse axis (4); Jig arm (3) midway location offers circular hole and tapped bore, and tapped bore is above circular hole, and the axis of circular hole and tapped bore is 90 ° of angles; Jig arm (3) is installed on the transverse axis (4) through the circular hole cooperation, and jig arm (3) can be rotated around transverse axis (4); Clamping plate (6) are arranged on jig arm (3) lower end, and clamping plate (5) bottom is provided with plate (13);
Universal joint mechanism (5) comprises initiatively fork (51), passive fork (52) and center cross (53); Two initiatively are connected with axle (511) between the fork (51); Axle (511) is provided with driven gear (512), and passive fork (52) is provided with screw rod (521), and screw rod (521) cooperates with jig arm (3) through tapped bore; The thread rotary orientation of two screw rods (521) is identical, and initiatively fork (51) is connected through center cross (53) with passive fork (52);
Frame (1) is provided with crossbeam (8), and crossbeam (8) is provided with motor (7), in motor (7) rotating shaft driving gear (71) is installed, driving gear (71) and driven gear (512) engagement.
3. ceramic tile palletizing machine according to claim 2 is characterized in that: camera (9) is installed in frame (1) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102092225A CN102689796B (en) | 2012-06-25 | 2012-06-25 | Ceramic tile stacker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102092225A CN102689796B (en) | 2012-06-25 | 2012-06-25 | Ceramic tile stacker |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102689796A true CN102689796A (en) | 2012-09-26 |
| CN102689796B CN102689796B (en) | 2013-12-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102092225A Expired - Fee Related CN102689796B (en) | 2012-06-25 | 2012-06-25 | Ceramic tile stacker |
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| Country | Link |
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| CN (1) | CN102689796B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106315241A (en) * | 2016-11-18 | 2017-01-11 | 山东爱而生智能科技有限公司 | Multi-station stacking device and stacking process thereof |
| CN107167384A (en) * | 2017-05-16 | 2017-09-15 | 中国包装科研测试中心 | Simulate the carton clamping experimental provision of hydraulic pressure carrying fork truck |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08133662A (en) * | 1994-11-02 | 1996-05-28 | Kiyouhou Seisakusho:Kk | Pallet lifting device |
| DE29708078U1 (en) * | 1997-04-25 | 1997-07-03 | Wesergold Getränkeindustrie GmbH & Co. KG, 31737 Rinteln | Device for transferring loads from full to half pallets |
| EP1293307A2 (en) * | 2001-07-11 | 2003-03-19 | Studio Tecnico Commerciale Morelli & C. S.a.s. | Method and apparatus for operating a clamp in automatic manipulators |
| KR20080105754A (en) * | 2007-06-01 | 2008-12-04 | 한국타이어 주식회사 | Tire destacking apparatus |
| CN201317594Y (en) * | 2008-12-18 | 2009-09-30 | 泉州联达市政机械制造有限公司 | Novel palletizer |
| JP2009262304A (en) * | 2008-04-28 | 2009-11-12 | Nachi Fujikoshi Corp | Cargo conveying device |
| CN201785046U (en) * | 2010-08-11 | 2011-04-06 | 深圳市绿发鹏程环保科技有限公司 | Hacking machine |
-
2012
- 2012-06-25 CN CN2012102092225A patent/CN102689796B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08133662A (en) * | 1994-11-02 | 1996-05-28 | Kiyouhou Seisakusho:Kk | Pallet lifting device |
| JP3343453B2 (en) * | 1994-11-02 | 2002-11-11 | 株式会社協豊製作所 | Pallet lifting device |
| DE29708078U1 (en) * | 1997-04-25 | 1997-07-03 | Wesergold Getränkeindustrie GmbH & Co. KG, 31737 Rinteln | Device for transferring loads from full to half pallets |
| EP1293307A2 (en) * | 2001-07-11 | 2003-03-19 | Studio Tecnico Commerciale Morelli & C. S.a.s. | Method and apparatus for operating a clamp in automatic manipulators |
| KR20080105754A (en) * | 2007-06-01 | 2008-12-04 | 한국타이어 주식회사 | Tire destacking apparatus |
| JP2009262304A (en) * | 2008-04-28 | 2009-11-12 | Nachi Fujikoshi Corp | Cargo conveying device |
| CN201317594Y (en) * | 2008-12-18 | 2009-09-30 | 泉州联达市政机械制造有限公司 | Novel palletizer |
| CN201785046U (en) * | 2010-08-11 | 2011-04-06 | 深圳市绿发鹏程环保科技有限公司 | Hacking machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106315241A (en) * | 2016-11-18 | 2017-01-11 | 山东爱而生智能科技有限公司 | Multi-station stacking device and stacking process thereof |
| CN106315241B (en) * | 2016-11-18 | 2022-11-04 | 山东爱而生智能科技有限公司 | Multi-station stacking device and stacking process thereof |
| CN107167384A (en) * | 2017-05-16 | 2017-09-15 | 中国包装科研测试中心 | Simulate the carton clamping experimental provision of hydraulic pressure carrying fork truck |
| CN107167384B (en) * | 2017-05-16 | 2023-11-21 | 中国包装科研测试中心 | Carton clamping experimental device for simulating hydraulic forklift transportation |
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| Publication number | Publication date |
|---|---|
| CN102689796B (en) | 2013-12-04 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Gao Qijie Inventor before: Zhao Weike Inventor before: Ren Xiangsheng |
|
| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171114 Address after: 265711 No. 1, unit 5, building 111, No. 501, experimental road, Shandong, Longkou City Patentee after: Gao Qijie Address before: 255000 Shandong province Zibo city Zibo high tech Zone Willow Road No. 105 new Century Square block C eleven room 1112 Zibo Zhengbang Intellectual Property Management Co. Limited Patentee before: Zibo Zhengbang Intellectual Property Co., Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20190625 |
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| CF01 | Termination of patent right due to non-payment of annual fee |