CN102677379B - Intelligent temperature adjusting air conditioning fiber knitted fabric and preparation method thereof - Google Patents
Intelligent temperature adjusting air conditioning fiber knitted fabric and preparation method thereof Download PDFInfo
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- CN102677379B CN102677379B CN201210144192.4A CN201210144192A CN102677379B CN 102677379 B CN102677379 B CN 102677379B CN 201210144192 A CN201210144192 A CN 201210144192A CN 102677379 B CN102677379 B CN 102677379B
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Abstract
The invention relates to an intelligent temperature adjusting air conditioning fiber knitted fabric and a preparation method thereof. A material for intelligent temperature adjusting air conditioning fiber knitted fabric comprises the following compositions in percentage by weight: 40-45% of gluing air conditioning fibers, 30-35% of moisture absorption and sweat releasing polyester fiber, 15-20% of superfine glue and 5-10% of tencel. The preparation method comprises the following steps of: (1) scutching, carding, drawing, roving, spinning, spooling and looming to obtain yarns for air conditioning fibers; (2) weaving the yarns for the air conditioning fibers by using an initiative yarn conveying device to obtain the air conditioning fiber knitted fabric; and (3) dyeing and sizing the air conditioning fiber knitted fabric to obtain the intelligent temperature adjusting air conditioning fiber knitted fabric. The intelligent temperature adjusting air conditioning fiber knitted fabric can provide a brand-new thermal insulation mechanism of a 'micro-climate environment' for human bodies, can carry out thermal adjustment, not only thermal isolation and can be used for making clothes warm in winter and cool in summer so that people wearing the clothes feel very comfortable; and the preparation technology is simple and low in cost and has good application prospect.
Description
Technical field
The invention belongs to air-conditioning fiber knit fabric and preparation field thereof, particularly a kind of intelligent thermoregulating air-conditioning fiber knit fabric and preparation method thereof.
Background technology
Outlast air-conditioning fiber is American Space General Administration is that Lunar Probe Project is researched and developed, and is applied to astronaut's clothes and protection outer space experiment precision instrument etc. at first.On the U.S., Europe and the ground such as Japanese, air-conditioning fiber dress ornament is very popular as outdoor clothes.At home, 2005, Ao Tejia (thermo-sensitive material) the air-conditioning fiber cotton woven product of landing on the moon that Jiangsu Dan Sheng Textile Co., Ltd. manufactures have passed provincial-level appraisal, but acrylic fibers air-conditioning fiber blending cotton knit product there is no very road now, and adhesive type air-conditioning fiber be Outlast company of the U.S. on the basis of acrylic fibers type air-conditioning fiber, according to market need to research and develop separately form, be relatively applicable to product for civilian use purposes, at home, the research of this fabric is also still in the discussion stage.
It is different that air-conditioning fiber goods and the difference of traditional textiles are to be incubated mechanism.Traditional clothing mainly avoids skin temperature to reduce too much by insulation method, and depend primarily on the still air amount being trapped in fabric, so thickness is larger, density is less, insulation effect is better.The insulation mechanism of air-conditioning fiber is then can provide the brand-new insulation mechanism of comfortable " moist heat " for human body, can thermal conditioning and be not only thermal isolation.Textiles containing phase-change material is when ambient temperature raises, and phase-change material absorbs heat, becomes liquid state, reduce shell temperature from solid-state; When ambient temperature reduces, heat released by phase-change material, becomes solid-state from liquid state, decrease human body liberated heat towards periphery, maintain the body temperature of human normal, for human body provides comfortable " clothing climate " environment, make human body be in a kind of comfortable state all the time.
The key technology of Outlast air-conditioning fiber is microcapsule coated paraffin hydrocarbon, and this material has and with the form of latent heat, can absorb the function of storage and release heat.It is in variations in temperature, solid-state, liquid state can transform mutually, thus reach the effect of heat absorption, heat release.The mode of Outlast air-conditioning fiber application mainly contains two kinds: adopt fabric coatings technology, and the microcapsules (PCMS) be about to containing Outlast technology are applied to fabric face; Spinning air-conditioning fiber, namely adopts Outlast technology to implant in fiber by microcapsules (PCMS), spins.Fabric coatings Technical comparing is applicable to woven fabric etc., and often loses some good feels and moisture-penetrable ventilated performance.In addition, the cost spun because air conditioner facing is pure is very high, more difficult popularization after exploitation.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of intelligent thermoregulating air-conditioning fiber knit fabric and preparation method thereof, this air-conditioning fiber knit fabric human body provides the brand-new insulation mechanism of comfortable " moist heat ", can thermal conditioning and be not only thermal isolation, clothes cool in summer and warm in winter can be obtained, wearer is felt as snug as a bug in a rug.
A kind of intelligent thermoregulating air-conditioning fiber knit fabric of the present invention, by weight percentage, the material component of described air-conditioning fiber knit fabric is 40 ~ 45% viscose glue air-conditioning fibers, 30 ~ 35% moisture absorption sweat-releasing terylene fibers, 15 ~ 20% ultra-fine viscose glues and 5 ~ 10% days silks.
By weight percentage, the material component of described air-conditioning fiber knit fabric is 45% viscose glue air-conditioning fiber, 30% moisture absorption sweat-releasing terylene fiber, 15% ultra-fine viscose glue and 10% day silk.
According to Outlast company of the U.S. " smart fabric technology " standard, require that the content of air-conditioning fiber must be greater than 30%, just can guarantee that final products have the effect of intelligent thermoregulating.Institute thinks and reduces costs, and strengthens again and the thermoregulation effect of true capital preservation product simultaneously, designs the viscose glue air-conditioning fiber that have employed 45%.Large in conjunction with viscose fiber regain again, washing shrinkage is large, be difficult to shortcoming up to standard, select the moisture absorption sweat-releasing terylene fiber adding 30%, skeleton function is taken on it, control the contraction of viscose fiber, simultaneously for improving stiffness or the body bone of fabric, in order to increase the smooth feeling of fabric and the intimate contact sense with skin, also add 15% ultra-fine viscose glue and carry out blending with 10% day together with silk, improve the feel of fabric, gloss, improve the overall quality of fabric, reach reasonable knitwear fabric effect.
The preparation method of a kind of intelligent thermoregulating air-conditioning fiber knit fabric of the present invention, comprising:
(1) through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder and upper machine, air-conditioning fiber yarn is obtained;
Wherein, before scutching cotton, add antistatic additive, scutching cotton operation adopts many pines, hits technique less, and card wire handle suitably underspeeds; Opener hired roughneck 450 ~ 460 revs/min, lapper hired roughneck 750 ~ 760 revs/min;
Tension draft multiple in carding step is 1.3 times, and reduce a point dynamics for comb, add large cover and space 10,9,8,8,9 to cylinder, feed plate spaces to licker-in and is amplified to 15 English silks, and carding machine doffer speed is reduced to 20 revs/min;
In mixing in doubling step, drafting multiple is head 6 times, two and 8 times, three and 8 times, velocity head 350 ~ 360 ms/min, two, three and 300 ~ 320 ms/min, and heavily can not pressurize, and antistatic process is carried out to rubber roll;
In Roving Frames, improve twist factor to 60 ~ 65, increase the saturation force of fiber;
Will according to production status at spinning process, light quantitative, jogging speed, front leather roller pressure 16 ~ 18KG; The size of steel traveler and opening should match with rings hem width, avoid bipod to touch the neck wall of rings, ensure spacious yarn path;
In winding procedure, the speed of a motor vehicle is 1000 ~ 1200 ms/min;
(2) by above-mentioned air-conditioning fiber yarn 18-23 DEG C, adopt under humidity 60-65% initiatively yarn-feeding device to weave, obtain air-conditioning fiber knitted fabric;
(3) above-mentioned air-conditioning fiber knit fabric is carried out dyeing and shaping, obtain intelligent thermoregulating air-conditioning fiber knit fabric.
Adopt the caustic soda being less than 58/L to carry out preliminary treatment in described step (3) before dyeing, pH is less than 11, and pretreatment temperature is 95 DEG C.
In described step (3), dyeing course adopts two one bath two-step methods, and dye washs the middle low temperature disperse dyes adopting pH value little: intercalation soil or dragon are contained.
In described step (3), in type-approval process, setting machine nip pressure is less than 2KG, and setting temperature is 140 DEG C-150 DEG C, avoids High Temperature High Pressure shape and destroy air-conditioning fiber fabric temperature adjustment function.
The wettability power of viscose glue air-conditioning fiber is good, and weaving rooms humiture environment is more responsive comparatively speaking, the increase of viscose glue air-conditioning fiber regain, and the brute force of fiber can decline to some extent, so woven time, needs strict temperature control.From the performance indications of viscose glue air-conditioning fiber, the fracture strength of this fiber, elongation at break, Degree of slippiness is also bad, so will pay special attention to the problem of brute force, tension force in spinning and weaving process.The present invention adopts active yarn-feeding device to reduce defeated yarn process interrupt yarn phenomenon; Hello yarn tension reduces under the prerequisite ensureing braiding smoothly as far as possible.Through sample, when machine speed is 22m/min, the number of times that breaks end in a minute reaches 10 times more than, through repeatedly sample, finally determines that best weaving speed is: 18-20m/min.
Beneficial effect
(1) regain of the viscose glue air-conditioning fiber of the present invention's employing is far longer than acrylic fibers air-conditioning fiber, so viscose glue air-conditioning fiber has good flexibility, and high-hygroscopicity, snugness of fit;
(2) the present invention can provide the brand-new insulation mechanism of comfortable " moist heat " for human body, can thermal conditioning and be not only thermal isolation, can obtain clothes cool in summer and warm in winter, make wearer feel as snug as a bug in a rug;
(3) preparation technology of the present invention is simple, and cost is low, has a good application prospect.
Detailed description of the invention
Be clearly and completely described the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
A kind of intelligent thermoregulating air-conditioning fiber knit fabric, by weight percentage, the material component of described air-conditioning fiber knit fabric is 45% viscose glue air-conditioning fiber, 30% moisture absorption sweat-releasing terylene fiber, 15% ultra-fine viscose glue and 10% day silk.
The preparation method of the intelligent thermoregulating air-conditioning fiber knit fabric of said components, comprising:
(1) by weight percentage, with 45% viscose glue air-conditioning fiber, 30% moisture absorption sweat-releasing terylene fiber, 15% ultra-fine viscose glue and 10% day silk for raw material, through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder and upper machine, air-conditioning fiber yarn is obtained;
Wherein, before scutching cotton, add antistatic additive, scutching cotton operation adopts many pines, hits technique less, and card wire handle suitably underspeeds; Opener hired roughneck 450 revs/min, lapper hired roughneck 750 revs/min;
Tension draft multiple in carding step is 1.3 times, and reduce a point dynamics for comb, add large cover and space 10,9,8,8,9 to cylinder, feed plate spaces to licker-in and is amplified to 15 English silks, and carding machine doffer speed is reduced to 20 revs/min;
In mixing in doubling step, drafting multiple is head 6 times, two and 8 times, three and 8 times, velocity head 350 ms/min, two, three and 300 ms/min, and heavily can not pressurize, and antistatic process is carried out to rubber roll;
In Roving Frames, improve twist factor to 60, increase the saturation force of fiber;
Will according to production status at spinning process, light quantitative, jogging speed, front leather roller pressure 16KG; The size of steel traveler and opening should match with rings hem width, avoid bipod to touch the neck wall of rings, ensure spacious yarn path;
In winding procedure, the speed of a motor vehicle is 1000 ms/min;
(2) by above-mentioned air-conditioning fiber yarn 18 DEG C, humidity 60% time adopts initiatively yarn-feeding device to weave, and obtains air-conditioning fiber knitted fabric;
(3) adopt the caustic soda being less than 58/L to carry out preliminary treatment, pH is less than 11, and pretreatment temperature is 95 DEG C; Above-mentioned air-conditioning fiber knit fabric is carried out dyeing and shaping, obtains intelligent thermoregulating air-conditioning fiber knit fabric; Dyeing course adopts two one bath two-step methods, and dye washs the middle low temperature disperse dyes adopting pH value little, dyes at 120 DEG C; In type-approval process, setting machine nip pressure is less than 2KG, and setting temperature is 140 DEG C, avoids High Temperature High Pressure shape and destroy air-conditioning fiber fabric temperature adjustment function.
Air-conditioning fiber knit fabric is tested, the results are shown in Table 1 and table 2:
The quality testing of table 1 embodiment 1 air-conditioning fiber knit fabric
Table 2 embodiment 1 air-conditioning fiber knit fabric Function detection
Embodiment 2
A kind of intelligent thermoregulating air-conditioning fiber knit fabric, by weight percentage, the material component of described air-conditioning fiber knit fabric is 40% viscose glue air-conditioning fiber, 35% moisture absorption sweat-releasing terylene fiber, 20% ultra-fine viscose glue and 5% day silk.
The preparation method of the intelligent thermoregulating air-conditioning fiber knit fabric of said components, comprising:
(1) by weight percentage, with 40% viscose glue air-conditioning fiber, 35% moisture absorption sweat-releasing terylene fiber, 20% ultra-fine viscose glue and 5% day silk for raw material, through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder and upper machine, air-conditioning fiber yarn is obtained;
Wherein, before scutching cotton, add antistatic additive, scutching cotton operation adopts many pines, hits technique less, and card wire handle suitably underspeeds; Opener hired roughneck 460 revs/min, lapper hired roughneck 760 revs/min;
Tension draft multiple in carding step is 1.3 times, and reduce a point dynamics for comb, add large cover and space 10,9,8,8,9 to cylinder, feed plate spaces to licker-in and is amplified to 15 English silks, and carding machine doffer speed is reduced to 20 revs/min;
In mixing in doubling step, drafting multiple is head 6 times, two and 8 times, three and 8 times, velocity head 360 ms/min, two, three and 320 ms/min, and heavily can not pressurize, and antistatic process is carried out to rubber roll;
In Roving Frames, improve twist factor to 65, increase the saturation force of fiber;
Will according to production status at spinning process, light quantitative, jogging speed, front leather roller pressure 18KG; The size of steel traveler and opening should match with rings hem width, avoid bipod to touch the neck wall of rings, ensure spacious yarn path;
In winding procedure, the speed of a motor vehicle is 1500 ms/min;
(2) by above-mentioned air-conditioning fiber yarn 23 DEG C, humidity 65% time adopts initiatively yarn-feeding device to weave, and obtains air-conditioning fiber knitted fabric;
(3) adopt the caustic soda being less than 58/L to carry out preliminary treatment, pH is less than 11, and pretreatment temperature is 95 DEG C; Above-mentioned air-conditioning fiber knit fabric is carried out dyeing and shaping, obtains intelligent thermoregulating air-conditioning fiber knit fabric; Dyeing course adopts two one bath two-step methods, and dye washs the middle low temperature disperse dyes adopting pH value little, dyes at 125 DEG C; In type-approval process, setting machine nip pressure is less than 2KG, and setting temperature is 150 DEG C, avoids High Temperature High Pressure shape and destroy air-conditioning fiber fabric temperature adjustment function.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (2)
1. a preparation method for intelligent thermoregulating air-conditioning fiber knit fabric, by weight percentage, with 45% viscose glue air-conditioning fiber, 30% moisture absorption sweat-releasing terylene fiber, 15% ultra-fine viscose glue and 10% day silk for raw material, is characterized in that comprising the steps:
(1) through scutching cotton, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder and upper machine, air-conditioning fiber yarn is obtained;
Wherein, before scutching cotton, add antistatic additive, scutching cotton operation adopts many pines, hits technique less, opener hired roughneck 450 ~ 460 revs/min, lapper hired roughneck 750 ~ 760 revs/min;
Tension draft multiple in carding step is 1.3 times, adds large cover and spaces 10,9,8,8,9 to cylinder;
Feed plate spaces to licker-in and is amplified to 3.81cm, and carding machine doffer speed is reduced to 20 revs/min;
In mixing in doubling step, drafting multiple is head 6 times, two and 8 times, three and 8 times, speed: head 350 ~ 360 ms/min, two, three and 300 ~ 320 ms/min, and antistatic process is carried out to rubber roll;
Twist factor is improved to 60 ~ 65 in Roving Frames;
Front leather roller pressure 16 ~ 18KG in spinning process; The size of steel traveler and opening match with rings hem width;
In winding procedure, the speed of a motor vehicle is 1000 ~ 1200 ms/min;
(2) by above-mentioned air-conditioning fiber yarn 18-23 DEG C, adopt under humidity 60-65% initiatively yarn-feeding device to weave, weaving speed is 18-20m/min, obtains air-conditioning fiber knitted fabric;
(3) above-mentioned air-conditioning fiber knit fabric is carried out dyeing and shaping, obtain intelligent thermoregulating air-conditioning fiber knit fabric, dyeing course adopts two one bath two-step methods, dye washs the middle low temperature disperse dyes adopting pH value little, dye at 120-125 DEG C, in type-approval process, setting machine nip pressure is less than 2KG, and setting temperature is 140 DEG C-150 DEG C.
2. the intelligent thermoregulating air-conditioning fiber knit fabric that obtains of the preparation method of an intelligent thermoregulating air-conditioning fiber knit fabric as claimed in claim 1.
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| CN107723863A (en) * | 2017-10-16 | 2018-02-23 | 际华三五零九纺织有限公司 | High branch mixed yarn of a kind of combed long staple cotton, temperature-regulating fiber and its production and use |
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| CN107723863A (en) * | 2017-10-16 | 2018-02-23 | 际华三五零九纺织有限公司 | High branch mixed yarn of a kind of combed long staple cotton, temperature-regulating fiber and its production and use |
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Address after: Haishu District duantang at road 315012 in Zhejiang province Ningbo City No. 281 Patentee after: Seduno group Limited by Share Ltd Address before: Haishu District duantang at road 315012 in Zhejiang province Ningbo City No. 281 Patentee before: Ningbo Shidannu Group Co.Ltd |