Background technology
At present, energy for building has reached 27.6% of social energy-output ratio, and 50% of building energy consumption is relevant with door and window.Double glazing has good heat-insulating sound-insulating effect, is used widely in technical ability building with the door and window of double glazing manufacture.
As shown in Figure 1 a, 1 b, the thermal insulation better effects if of the more single double glazing of two double glazing, especially at the northern area that winter temperature is lower, uses widely.
Automatic sealing robot is one of a kind of special equipment manufacturing double glazing, and its function is that the double glazing of conjunction plate (only last sealing does not together complete) surrounding is coated fluid sealant.
As shown in Fig. 2 a, Fig. 2 b, the two double glazing of automatic sealing robot processing of the prior art a: Jiao Zui plays glue to two seals at twice.This mode is that two double glazing is considered as two single double glazings, plays glue at twice, is characterized in that mechanism is simple.
At least there is following shortcoming in above-mentioned prior art:
Glass plays glue at twice, and efficiency reduces; In order to what ensure two seals beats glue effect, first usually will be waited to seal (room temperature places about 30 minutes) after surface drying, just carry out dozen glue to second sealing, be unfavorable for continuous seepage, efficiency is very low; The position that second plays glue needs artificial adjustment, can not realize automated production completely, lose the function of automatically playing glue automated production.
Accompanying drawing explanation
Fig. 1 a is the side structure schematic diagram of of the prior art pair of double glazing;
Fig. 1 b is the planar structure schematic diagram of of the prior art pair of double glazing;
Fig. 2 a is the side structure schematic diagram of the two double glazing of automatic sealing robot of the prior art processing;
Fig. 2 b is the planar structure schematic diagram of the two double glazing of automatic sealing robot of the prior art processing;
The side structure schematic diagram of the two double glazing of two double glazing automatic sealing robot processing that Fig. 3 a provides for the embodiment of the present invention;
The planar structure schematic diagram of the two double glazing of two double glazing automatic sealing robot processing that Fig. 3 b provides for the embodiment of the present invention;
Fig. 4 a is the planar structure schematic diagram of two measuring mechanism in the embodiment of the present invention;
Fig. 4 b is the facade structures schematic diagram of two measuring mechanism in the embodiment of the present invention;
Fig. 5 is the structural representation of the two exit mechanism of single glue mouth in the embodiment of the present invention;
Fig. 6 is the structural representation of the centering guiding mechanism of depth measurer in the embodiment of the present invention.
In figure: 1, two seals, 2, twice spacer bar, 3, glass outer, 4, middle level glass, 5, Jiao Zui of the prior art, 6, Jiao Zui in the present invention, 7, second depth survey axle, 8, first depth survey axle, 9, first depth measurer, 10, second depth measurer, 11, parallelogram linkage, 12, glue mouth main body, 13, Jiao Zui front end, 14, second housing fixture, 15, first housing fixture, 16, second depth measurer adjustment part, 17, second depth measurer fixture, 18, swivel bearing, 19, keyway, 20, groove, S1, the position at the first depth measurer and Jiao Zui center, S2, the position at the second depth measurer and Jiao Zui center.
Detailed description of the invention
To be described in further detail the embodiment of the present invention below.
Of the present invention pair of double glazing automatic sealing robot, its preferably detailed description of the invention be:
Described pair of double glazing comprises middle level glass, glass outer, comprise the two exit mechanism of single glue mouth, the two exit mechanism bag glue-scraping mouth main body of described single glue mouth, Jiao Zui front end, described Jiao Zui front end is provided with two gum outlets, and two gum outlets communicate with plastic emitting passage in glue mouth main body respectively.
The center of the bottom of described Jiao Zui front end is provided with the groove suitable with the thickness of described middle level glass.
The composition surface of described glue mouth main body and Jiao Zui front end is sphere, and the sphere of described glue mouth main body is provided with two ball communicated with plastic emitting passage, and two gum outlets of described Jiao Zui front end are through with two ball respectively.
This automatic sealing robot also comprises two measuring mechanism, and described pair of measuring mechanism comprises two independently depth measurers, and two depth measurers lay respectively at the front of two gum outlets of described Jiao Zui front end.
Described two independently in depth measurer, first depth measurer is connected with the first depth survey axle, second depth measurer is connected with the second depth survey axle by parallelogram linkage, and described first depth survey axle and the second depth survey axle are connected to rotary encoder.
Described depth measurer is provided with centering guiding mechanism.
Described centering guiding mechanism comprises:
First depth survey axle and the second depth survey axle are respectively equipped with a through keyway, and the first depth survey axle and the second depth survey axle are respectively equipped with first housing fixture and second housing fixture;
The front portion of the first depth survey axle is provided with the second depth measurer adjustment part, and the end of described second depth measurer adjustment part is provided with the second depth measurer fixture.
Be connected by two swivel bearings between described second depth measurer fixture and the turning cylinder of described second depth measurer.
Of the present invention pair of double glazing automatic sealing robot, is comprised two measuring mechanism (calculating the gel quantity of two seals), is calculated the gel quantity of two seals unit section by two measuring mechanism in real time; A Jiao Zui has two gum outlets, once plays the coating that glue can complete two seals.
Specific embodiment:
As shown in Figure 3 a, 3 b, a Jiao Zui has two gum outlets, once plays the coating that glue can complete two seals.Below its structure is described in detail:
1, two measuring mechanism:
As shown in Fig. 4 a, Fig. 4 b, two measuring mechanism by two independently " depth measurer " measure the section depth of two seals respectively, " depth measurer " is measured the position beating the glue degree of depth and is positioned at gum outlet front, calculates the unit cross-sectional area being about to process.The difference in height at glass edge and spacer bar edge be unit sectional area beat the glue degree of depth.Difference in height is larger, and the pendulum angle of depth measurer is larger.
The direct equivalent of pendulum angle of the first depth measurer passes to the first depth survey axle, and it is connected with rotary encoder, and mechanical movement is converted into the signal of telecommunication, thus the unit cross-sectional area calculating first sealing beats the glue degree of depth.
By parallelogram linkage, the pendulum angle equivalent of the second depth measurer is passed to the second depth survey axle, and it is connected with rotary encoder, and mechanical movement is converted into the signal of telecommunication, thus the unit cross-sectional area calculating second sealing beats the glue degree of depth.
Double glazing is before playing glue, the operation that spacer bar is placed is by manually completing, inevitably produce error, cause the unit cross-sectional area difference to some extent of two seals, two measuring mechanisms in the present invention just can address this problem very well, calculate the gel quantity that unit section is total in real time, computing formula is as follows:
V total (total gel quantity)=V1(first sealing gel quantity)+V2(second sealing gel quantity);
V1=D1(first fathoms) × W1(first spacer bar width);
V2=D2(second fathoms) × W2(second spacer bar width).
2, the two exit mechanism of single glue mouth:
As shown in Figure 5, the two exit mechanism bag glue-scraping mouth main body of single glue mouth, Jiao Zui front end, Jiao Zui front end is provided with two gum outlets, and two gum outlets communicate with plastic emitting passage in glue mouth main body respectively.
The center of glue mouth front lower portion processes a groove according to the thickness of middle level glass, and in gluing process, the edge card of middle level glass is in groove, and the effect of groove has 2 points: one is accurate positioning; Two is make the radian of Jiao Zui more press close to beat glue face.
The composition surface of glue mouth main body and Jiao Zui front end is sphere, be convenient to Jiao Zui front end Self-aligning in gluing process, the sphere of glue mouth main body is provided with two ball communicated with plastic emitting passage, the both sides, center of Jiao Zui front end respectively have the ball of a gum outlet and glue mouth main body through, and the position of gum outlet and size slightly can change according to two double glazings of different size.The change in location in hole is mainly in order to adapt to the position of different size plastic hole from Jiao Zui center; The size variation in hole mainly plays throttling action, to mate the change of different size glue amount.
3, the centering guiding mechanism of depth measurer:
For another example shown in Fig. 3 a, Fig. 3 b, Fig. 4 a, Fig. 4 b, Jiao Zui center is aligned on the center line of middle level glass, in order to adapt to two double glazings of different size, first depth survey axle and the first depth survey axle conveniently can adjust the position at distance Jiao Zui center, thus allow the first depth measurer and the second depth measurer aim at the center of per pass sealing respectively.
Concrete as shown in Figure 6: the first depth survey axle and the second depth survey axle have a through keyway respectively to realize straight line adjustment, and after the position S1 at the first depth measurer and Jiao Zui center adjusts, the first depth survey axle and first housing fixture are fixed;
The adjustment of the position S2 at the second depth measurer and Jiao Zui center needs to adjust the second depth survey axle and the second depth measurer adjustment part simultaneously, the adjustment of the second depth survey axle is the same, after the position S2 at the second depth measurer and Jiao Zui center adjusts, the second depth survey axle and second housing fixture are fixed;
Second depth measurer adjustment part is connected with the second depth measurer fixture, in order to make the rotary motion of the first depth survey and the second depth measurer independent, has installed two swivel bearings at the second depth measurer fixture.
Of the present invention pair of double glazing automatic sealing robot, beat glue efficiency high, beat that colloid amount is good, automaticity is high, once play glue and can complete two double glazing glue is beaten to two seals.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.