CN102658392A - Steel plate edge R2 convex circular bead edge milling machine - Google Patents

Steel plate edge R2 convex circular bead edge milling machine Download PDF

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Publication number
CN102658392A
CN102658392A CN2012101430370A CN201210143037A CN102658392A CN 102658392 A CN102658392 A CN 102658392A CN 2012101430370 A CN2012101430370 A CN 2012101430370A CN 201210143037 A CN201210143037 A CN 201210143037A CN 102658392 A CN102658392 A CN 102658392A
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wheel
steel plate
edge
workbench
main
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CN102658392B (en
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高兴
黄平
舒建雄
朱志钧
董亦孟
皇甫俊伟
徐旭东
高家起
陶江
陈波
谈伊里
裴建顺
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Wuchuan Heavy Engineering Co Ltd
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Wuchuan Heavy Engineering Co Ltd
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Abstract

The invention discloses a steel plate edge R2 convex circular bead edge milling machine, which belongs to the technical field of edge milling machines. The device comprises a working platform, wherein the working platform comprises a main working platform and a feeding working platform; and the feeding working platform is fixed on the bottom surface of the main working platform. The steel plate edge R2 convex circular bead edge milling machine is characterized in that: a cutting device is arranged on the main working platform, and comprises a main motor and a facing cutter; a motor base is arranged on the main working platform; the main motor is arranged on the motor base, is connected with the facing cutter through a connecting shaft, and is used for controlling the rotation of the facing cutter; a blade is arranged on the facing cutter, and contacted with the edge of a steel plate to be processed; a side guide wheel is arranged on the main working platform, and is contacted with the side surface of the steel plate to be processed; and bottom guide wheels are arranged on the central lines of the feeding working platform and the main working platform, and are contacted with the bottom surface of the steel plate to be processed. Due to the adoption of the device, various steel plate edges can be processed into R2 convex circular beads.

Description

R2 dome angle, a kind of steel plate edge edge milling machines
Technical field
The invention belongs to the edge milling machines technical field, be specifically related to R2 dome angle, a kind of steel plate edge edge milling machines.
Background technology
The physical characteristic that steel plate edge corner angle exist stress to concentrate.In addition, the anticorrosive paint poor adhesive force of edges and corners, edge, be prone to make steel plate from edge to around corrosion phenomena takes place, thereby influence the service life of structural steelwork.In Pre-tensioned Steel Structures, need to carry out the dome angle and handle to the edge corner angle.
That in numerous methods of handling the dome angle, uses always mainly contains two kinds, i.e. milling method and wheel grinding method.At present external more existing milling chamfering machineries often can only be directed against single edge type, and making, use cost height, can't satisfy scale, requirements of mass production.Domestic construction extensive use still adopt conventional artificial wheel grinding method.Grinder buffing has following drawback: first polishing precision is not high, is difficult to satisfy the specification requirement at R2 dome angle, and produces new little edge corner angle again after often polishing off sharp corners; Its two, efficiency is lower, machining accuracy is low, the labour consumes greatly; Its three, produce the high-decibel noise during emery wheel operation and cause the working environment of workers abominable with the dust that splashes, if increase dedusting function, cost is too high and impracticable; Its four, bruting process medium sand turbine self has very big wearing and tearing, a large amount of consumptions of compressed air, polished section and electric power have also increased the production cost of enterprise; Its five, grinder buffing is that chipping allowance is worn into metal dust, is unfavorable for recycling, waste is big.
Domestic have utilize the mechanical presses mode to carry out the application example of chamfering.But this method chamfering precision is not high, and the material of crimping section is piled up to the edge, also need carry out the automation polishing work or the artificial treatment work of panel with large-scale grinding apparatus after the chamfering.This mode has increased one procedure and automaticity is not high, does not also meet the specification requirement at R2 dome angle.And this kind process only can be to requiring relatively low chamfering, and be not suitable for the specific dome angle of milling.
Summary of the invention
The objective of the invention is to address the above problem and R2 dome angle, a kind of steel plate edge edge milling machines is provided.This device can be processed into R2 dome angle with various steel plates edge.
The technical scheme that the present invention adopted is:
R2 dome angle, a kind of steel plate edge edge milling machines comprises workbench, and said workbench comprises main workbench and feeding workbench; Said feeding workbench is fixed on the bottom surface of said main workbench, on the said main workbench topping machanism is installed, and said topping machanism comprises main motor and facing cutter; On the said main workbench motor cabinet is installed; Said main motor is installed on the said motor cabinet, and said main motor is connected with said facing cutter through connecting axle, and said main motor is controlled the rotation of said facing cutter; On the said facing cutter blade is installed; Said blade and steel plate EDGE CONTACT to be processed are equipped with the side directive wheel on the said main workbench, said side directive wheel and steel plate contacts side surfaces to be processed; Said feeding workbench and said main workbench centerline are equipped with end directive wheel, and directive wheel of the said end contacts with steel plate to be processed bottom surface.
Further, said motor cabinet lower end is equipped with slide plate, and said slide plate is controlled moving horizontally of said facing cutter.
Further, said slide plate side is equipped with bolt.
Further, between said slide plate and the said motor cabinet lifting screw is installed, on the said lifting screw lifting nut is installed, said lifting screw and said lifting nut control that said facing cutter is vertical to be moved.
Further, the guiding pressing plate is installed between said lifting screw and the lifting nut.
Further, said side directive wheel comprises directive wheel, face wheel support and face wheel shaft, and said directive wheel both sides are equipped with face wheel end cap; Said wheel support installed inside has face wheel lasso; Said wheel shaft passes said wheel support, face wheel lasso, face wheel end cap and directive wheel successively, and face wheel base plate is installed on said the wheel support, and the side of said wheel base plate is equipped with face wheel flipper guide; The front portion of said wheel base plate is equipped with face wheel guide post; The bottom of said wheel base plate is equipped with face and takes turns positive guide plate, and the middle part of said wheel base plate is equipped with screw, between said screw and said wheel base plate face wheel enhancing ring is installed; On the said screw nut is installed, said side directive wheel is installed on the said main workbench through nut and screw.
Further, directive wheel of the said end comprises roller, passes bearing between the said roller, and said bearing is installed on the bearing fixed seat, and said bearing fixed seat is fixed on said feeding workbench and the main workbench.
Preferably, the quantity of said topping machanism is two covers, and the quantity of said side directive wheel is eight, and the quantity of directive wheel of the said end is nine.
Preferably, said blade is that four pin with rectangular blade are processed into the R2 angle, and the quantity of said blade is eight.
Further; One side of said feeding workbench is equipped with secondary motor, and the front end of said secondary motor is connected with reduction box, and the output of said reduction box is equipped with sprocket wheel; On the said sprocket wheel chain is installed; The connection fixture block is installed on the said chain, and an other end of said connection fixture block is clamped steel plate to be processed, and said chain drives steel plate motion to be processed through said connection fixture block.
The present invention has the following advantages:
This device is applicable to R2 dome angle, different shape edges of plate, can solve the edge effect in the structural steelwork, can strengthen the adhesive force of anticorrosive paint in steel construction edge again.This device machining accuracy is high, and is that the steel plate of 6mm~80mm all can carry out the processing of effective R2 dome angle to thickness.But 3 meters of the steel plate bars of this device per minute milling δ 8 * 150 specifications.Then set fully can milling 3 * 2 * 60=360m for one hour one station symbol.And under existing operating mode, add up, only can polish in 8 hours 128 meters of equal gauge steel laths of workman's per tour work, the 16m that on average per hour only can polish, and artificial polishing can't guarantee the quality at R2 dome angle.Even suppose that the artificial work quality of polishing is identical, it also is 360/16=22.5 times that a large amount of at present artificial sands that use are taken turns operating efficiencies that a station symbol sets operating efficiency fully.In practical application, can also use simultaneously by many covers, the artificial polishing of efficient increases substantially especially.Can effectively alleviate hand labor intensity in this device process, improve the working environment of workers, reduce energy resource consumption, and be beneficial to recycling milling clout, have great environmental benefit and economic benefit.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is done further detailed explanation.
The structural representation of R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 1 provides for the embodiment of the invention 1;
The internal structure sketch map of R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 2 provides for the embodiment of the invention;
The structural representation of topping machanism in R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 3 provides for the embodiment of the invention;
The structural representation of side directive wheel in R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 4 provides for the embodiment of the invention;
The structural representation of end directive wheel in R2 dome angle, a kind of steel plate edge edge milling machines that Fig. 5 provides for the embodiment of the invention.
The specific embodiment
Referring to figs. 1 through Fig. 5, R2 dome angle, a kind of steel plate edge edge milling machines mainly comprises workbench.Workbench comprises main workbench 1 and feeding workbench 2, and feeding workbench 2 is fixed on the bottom surface of main workbench 1.On the main workbench 1 topping machanism is installed.Topping machanism comprises main motor 6 and facing cutter 11, and the quantity of topping machanism is two covers.On the main workbench 1 motor cabinet 7 is installed, main motor 6 is installed on the motor cabinet 7.Main motor 6 is connected with facing cutter 11 through connecting axle 13, the rotation of main motor 6 control facing cutters 11.Blade 12 is installed, blade 12 and steel plate 3 EDGE CONTACT to be processed on the facing cutter 11.Blade 12 is that four pin with rectangular blade are processed into the R2 angle, and the quantity of blade 12 is eight.When any breaks down, can change at any time, the edge of steel plate 3 to be processed is processed to after the R2 dome angle simultaneously, the smooth hand that do not cut in edge, the adhesive force of paint is better simultaneously.Motor cabinet 7 lower ends are equipped with slide plate 18, and slide plate 18 is controlled moving horizontally of facing cutters 11.After the position of slide plate 18 is confirmed, just fix with the bolt 15 of slide plate 18 sides.Between slide plate 18 and the motor cabinet 7 lifting screw 16 is installed, lifting nut 17 is installed on the lifting screw 16, lifting screw 16 moves with said lifting nut 17 the vertical of control facing cutter 11.Guiding pressing plate 14 is installed between lifting screw 16 and lifting nut 17.Guiding pressing plate 14 can play the effect of locking lifting screw 16 and lifting nut 17, prevents that the string of lifting screw 16 and lifting nut 17 is moving.On the main workbench 1 side directive wheel 4 is installed, side directive wheel 4 and steel plate 3 contacts side surfaces to be processed, the quantity of side directive wheel 4 is eight.Side directive wheel 4 comprises directive wheel 22, face wheel support 23 and face wheel shaft 25.Directive wheel 22 both sides are equipped with face wheel end cap 24, and face wheel support 23 installed inside have face wheel lasso 33.Face wheel shaft 25 passes face wheel support 23, face wheel lasso 33, face wheel end cap 24 and directive wheel 22.Face wheel base plate 26 is installed on the face wheel support 23; The side of face wheel base plate 26 is equipped with face wheel flipper guide 27; The front portion of face wheel base plate 26 is equipped with face wheel guide post 28; The bottom of face wheel base plate 26 is equipped with face and takes turns positive guide plate 31, and the middle part of face wheel base plate 26 is equipped with screw 29, between screw 29 and the face wheel base plate 26 face wheel enhancing ring 30 is installed.Nut 32 is installed on the screw 29.Side directive wheel 4 is installed on the main workbench 1 through nut 32 and screw 29.On feeding workbench 2 and said main workbench 1 center line end directive wheel 5 is installed, end directive wheel 5 contacts with steel plate to be processed 3 bottom surfaces, and the quantity of end directive wheel 5 is nine.End directive wheel 5 comprises roller 19, passes bearing 20 between the roller 19, and bearing 20 is installed on the bearing fixed seat 21, and bearing fixed seat 21 is fixed on said feeding workbench 2 and main workbench 1 middle part.One side of feeding workbench 2 is equipped with secondary motor 10.The front end of secondary motor 10 is connected with reduction box, and the output of reduction box is equipped with sprocket wheel, and chain 8 is installed on the sprocket wheel, is equipped with on the chain 8 to connect fixture block 9.An other end that connects fixture block 9 is clamped steel plate 3 to be processed, and chain 8 drives steel plate 3 motions to be processed through connecting fixture block 9.
When the work of this device,, adjust the level and the vertical range of facing cutter 11 in the topping machanism at first according to the size of steel plate 3 to be processed.Then will connect fixture block 9 and clamp steel plate, the bottom surface of steel plate 3 to be processed contacts with end directive wheel 5, and the side of steel plate 3 to be processed contacts with side directive wheel 4.Chain 8 drives steel plate 3 motions to be processed through connecting fixture block 9, and steel plate 3 to be processed enters in the main workbench 1 through end directive wheel 5 and side directive wheel 4.Open main motor 6 at last, main motor 6 drives the rotation of facing cutter 11, and blade 12 is processed into R2 dome angle with the edge of steel plate 3 to be processed.After machining, leave main workbench 1 through end directive wheel 5 and side directive wheel 4.
It should be noted last that; Above embodiment is only unrestricted in order to technical scheme of the present invention to be described; Although with reference to preferred embodiment the present invention is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention; And not breaking away from the spirit and the scope of technical scheme of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.

Claims (10)

1. R2 dome angle, steel plate edge edge milling machines comprises workbench, and said workbench comprises main workbench and feeding workbench; Said feeding workbench is fixed on the bottom surface of said main workbench, it is characterized in that, on the said main workbench topping machanism is installed; Said topping machanism comprises main motor and facing cutter, on the said main workbench motor cabinet is installed, and said main motor is installed on the said motor cabinet; Said main motor is connected with said facing cutter through connecting axle; Said main motor is controlled the rotation of said facing cutter, on the said facing cutter blade is installed, said blade and steel plate EDGE CONTACT to be processed; On the said main workbench side directive wheel is installed; Said side directive wheel and steel plate contacts side surfaces to be processed, said feeding workbench and said main workbench centerline are equipped with end directive wheel, and directive wheel of the said end contacts with steel plate to be processed bottom surface.
2. R2 dome angle, steel plate according to claim 1 edge edge milling machines is characterized in that between the said motor cabinet slide plate is installed, said slide plate is connected with said facing cutter, and said slide plate is controlled moving horizontally of said facing cutter.
3. R2 dome angle, steel plate according to claim 2 edge edge milling machines is characterized in that said slide plate side is equipped with bolt.
4. R2 dome angle, steel plate according to claim 2 edge edge milling machines; It is characterized in that; Between said slide plate and the said motor cabinet lifting screw is installed, on the said lifting screw lifting nut is installed, said lifting screw and said lifting nut control that said facing cutter is vertical to be moved.
5. R2 dome angle, steel plate according to claim 4 edge edge milling machines is characterized in that, the guiding pressing plate is installed between said lifting screw and the lifting nut.
6. R2 dome angle, steel plate according to claim 1 edge edge milling machines is characterized in that said side directive wheel comprises directive wheel, face wheel support and face wheel shaft; Said directive wheel both sides are equipped with face wheel end cap, and said wheel support installed inside has face wheel lasso, and said wheel shaft passes said wheel support, face wheel lasso, face wheel end cap and directive wheel successively; Face wheel base plate is installed on said the wheel support; The side of said wheel base plate is equipped with face wheel flipper guide, and the front portion of said wheel base plate is equipped with face wheel guide post, and the bottom of said wheel base plate is equipped with face and takes turns positive guide plate; The middle part of said wheel base plate is equipped with screw; Between said screw and said wheel base plate face wheel enhancing ring is installed, on the said screw nut is installed, said side directive wheel is installed on the said main workbench through nut and screw.
7. R2 dome angle, steel plate according to claim 1 edge edge milling machines; It is characterized in that directive wheel of the said end comprises roller, passes bearing between the said roller; Said bearing is installed on the bearing fixed seat, and said bearing fixed seat is fixed on said feeding workbench and the main workbench.
8. R2 dome angle, steel plate according to claim 1 edge edge milling machines is characterized in that the quantity of said topping machanism is two covers, and the quantity of said side directive wheel is eight, and the quantity of directive wheel of the said end is nine.
9. R2 dome angle, steel plate according to claim 1 edge edge milling machines is characterized in that, said blade is that four pin with rectangular blade are processed into the R2 angle, and the quantity of said blade is eight.
10. R2 dome angle, steel plate according to claim 1 edge edge milling machines is characterized in that a side of said feeding workbench is equipped with secondary motor; The front end of said secondary motor is connected with reduction box; The output of said reduction box is equipped with sprocket wheel, on the said sprocket wheel chain is installed, and the connection fixture block is installed on the said chain; An other end of said connection fixture block is clamped steel plate to be processed, and said chain drives steel plate motion to be processed through said connection fixture block.
CN201210143037.0A 2012-05-10 2012-05-10 Steel plate edge R2 convex circular bead edge milling machine Active CN102658392B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941371A (en) * 2012-11-19 2013-02-27 江苏科技大学 Large-sized edge milling machine device for ships
CN108704824A (en) * 2018-07-26 2018-10-26 铜陵有色金属集团铜冠建筑安装股份有限公司 A kind of metal component anti-corrosion method
CN109277614A (en) * 2018-09-06 2019-01-29 浙江雷奥重工机械有限公司 A kind of heavy duty plate milling machine
CN109551257A (en) * 2018-12-21 2019-04-02 太仓松立五金制品有限公司 A kind of edge milling machines

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86210418U (en) * 1986-12-18 1987-12-05 金华县木工机床厂 Automatic woodworking mill with three milling-cutters used for machining woodfloor pieces
DD265256A1 (en) * 1987-09-25 1989-02-22 Akad Wissenschaften Ddr SUBSTRATE DISC HOLDER FOR THE DEPOSITION OF THICK CV-LAYERS
CN2106675U (en) * 1991-06-02 1992-06-10 无锡县雪浪焊接设备厂 Edge milling machine
CN201405108Y (en) * 2009-05-31 2010-02-17 江苏玉龙钢管股份有限公司 Steel plate edge trimmer
CN202861494U (en) * 2012-05-10 2013-04-10 武船重型工程股份有限公司 Steel plate edge R2 raised fillet edge milling machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86210418U (en) * 1986-12-18 1987-12-05 金华县木工机床厂 Automatic woodworking mill with three milling-cutters used for machining woodfloor pieces
DD265256A1 (en) * 1987-09-25 1989-02-22 Akad Wissenschaften Ddr SUBSTRATE DISC HOLDER FOR THE DEPOSITION OF THICK CV-LAYERS
CN2106675U (en) * 1991-06-02 1992-06-10 无锡县雪浪焊接设备厂 Edge milling machine
CN201405108Y (en) * 2009-05-31 2010-02-17 江苏玉龙钢管股份有限公司 Steel plate edge trimmer
CN202861494U (en) * 2012-05-10 2013-04-10 武船重型工程股份有限公司 Steel plate edge R2 raised fillet edge milling machine

Non-Patent Citations (1)

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Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941371A (en) * 2012-11-19 2013-02-27 江苏科技大学 Large-sized edge milling machine device for ships
CN102941371B (en) * 2012-11-19 2014-08-13 江苏科技大学 Large-sized edge milling machine device for ships
CN108704824A (en) * 2018-07-26 2018-10-26 铜陵有色金属集团铜冠建筑安装股份有限公司 A kind of metal component anti-corrosion method
CN109277614A (en) * 2018-09-06 2019-01-29 浙江雷奥重工机械有限公司 A kind of heavy duty plate milling machine
CN109551257A (en) * 2018-12-21 2019-04-02 太仓松立五金制品有限公司 A kind of edge milling machines

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