CN102658363A - Lead loading valve, lead supply device and plate casting system for storage battery - Google Patents
Lead loading valve, lead supply device and plate casting system for storage battery Download PDFInfo
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- CN102658363A CN102658363A CN2012101007475A CN201210100747A CN102658363A CN 102658363 A CN102658363 A CN 102658363A CN 2012101007475 A CN2012101007475 A CN 2012101007475A CN 201210100747 A CN201210100747 A CN 201210100747A CN 102658363 A CN102658363 A CN 102658363A
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- heater
- loading valve
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Abstract
The invention discloses a lead loading valve, a lead supply device and a plate casting system for storage battery. The lead loading valve includes a lead transport cylinder for communicating with a main lead transport pipe, and a heater is mounted outside the lead transport cylinder. According to the lead loading valve, lead supply device and plate casting system provided by the invention, the heater is adopted to heat the lead loading valve and the heating temperature can be controlled at a temperature where molten lead can be maintained molten. Compared with the prior arts where heating by gas is adopted, the lead loading valve, lead supply device and plate casting system disclosed in the invention is free from pollution to the working field and surrounding air environment to achieve good environment protection effects on one hand, and, on the other hand, can easily control the heating temperature and avoid damage to or even burnout of the heating coil and the temperature sensing line to achieve high safety and reliability.
Description
Technical field
The present invention relates to the battery field, relate in particular to a kind of down plumbous valve, the plumbous device of confession and a kind of battery cast panel system.
Background technology
In the lead-acid accumulator production process, cast panel technology is that the grid casting technique is one critical process.In the grid casting process, at first need in lead melting furnace, melt plumbous liquid, utilize the plumbous liquid that main defeated lead pipe road will melt to carry again, when plumbous liquid arrives each casting plate machine, plumbous liquid is delivered in each casting plate machine through the following plumbous valve on the main defeated lead pipe road.Yet in this process,, after lead is melted, form the solid crystal fritter sometimes, can stop up down plumbous valve, so just caused plumbous liquid not to be transported in the casting plate machine fully because plumbous purity is not high usually.In addition, after casting plate machine quit work, plumbous liquid residual in the following plumbous valve will cool off, and possibly cause the down blocked phenomenon of plumbous valve equally, cause casting plate machine to be opened again after, plumbous liquid can't normally be delivered in the casting plate machine.
At present; In order to address this problem, operating personnel adopt coal gas ignition baking plumbous valve down usually, through heating make stop up solid crystal fritter, plumbous casting plate machine quit work the back down in the plumbous valve residual plumbous liquid melt or flow; Thereby plumbous valve under the conducting makes it successfully in casting plate machine, carry plumbous liquid.Yet; This bake process can pollute working site and ambient air environment on the one hand, on the other hand because heating is difficult to control, damages even burn the heating collar and the temp.-sensing wire on surface, main defeated lead pipe road easily; So just strengthened apparatus maintenance rate and spoilage, and working strength of workers.
Summary of the invention
The technical problem underlying that the present invention will solve is, plumbous device of following plumbous valve, confession that provide a kind of and reduce to pollute, reliability is high and a kind of battery cast panel system.
For solving the problems of the technologies described above, the present invention provides a kind of plumbous valve down, comprises the defeated lead that is used to be communicated with main defeated lead pipe road, and heater is installed in the outside of said defeated lead.
In a kind of embodiment, said heater is at least one circle heating wire, is enclosed within the outside of said defeated lead.
In the another kind of embodiment, said heater is an Electrothermal ring, is enclosed within the outside of said defeated lead.
Further, said defeated lead comprises and is used for failing the link that the lead pipe road is communicated with said master, and the output relative with said link, and the distance between said heater and the said output is greater than 5mm.
Distance between said heater and the said output is 10mm~30mm.
The present invention has also protected a kind of defeated plumbous device, comprises lead melting furnace, main defeated lead pipe road, and said lead melting furnace has lead outlet, and an end in the defeated lead pipe road of said master is communicated with said lead outlet, and the other end is provided with at least one above-described plumbous valve down.
The present invention has also protected a kind of battery cast panel system, comprises at least one casting plate machine, and said casting plate machine comprises into plumbous mouthful, also comprises above-described defeated plumbous device, and the lead that goes out of said plumbous valve down is arranged on plumbous mouthful of top of advancing of said casting plate machine.
The invention has the beneficial effects as follows: plumbous valve, defeated plumbous device and battery cast panel system adopt heater that following plumbous valve is heated under the present invention; Heating-up temperature can be controlled in the temperature that can make plumbous liquid fusion; When the plumbous liquid of lead melting furnace fusion is delivered to each casting plate machine through main defeated lead pipe road with following plumbous valve; Heater heats the plumbous liquid in the defeated lead from defeated lead outside; Melt or flow so that remain in down plumbous liquid in the plumbous valve after the solid crystal fritter that is blocked in down in the plumbous valve or casting plate machine are quit work, thereby plumbous valve under the conducting makes its plumbous liquid of conveying in casting plate machine successfully.Compare with the mode that heats through the coal gas baking in the prior art; One aspect of the present invention can not polluted working site and ambient air environment; The feature of environmental protection is good; Control heating-up temperature on the other hand easily, can avoid damaging even burning the heating collar and the temp.-sensing wire on surface, main defeated lead pipe road, security and reliability are high.
Description of drawings
Fig. 1 is the battery cast panel system architecture sketch map of an embodiment of the present invention;
Fig. 2 is the following plumbous valve arrangement sketch map of an embodiment of the present invention.
The specific embodiment
In conjunction with the accompanying drawings the present invention is further explained below by the specific embodiment.
Please refer to Fig. 1, the battery cast panel system of present embodiment is used to cast polar plate of lead acid storage battery, mainly comprises failing plumbous device and one or more casting plate machine 3, and defeated plumbous device comprises lead melting furnace 1, main defeated lead pipe road 2, plumbous valve 4 under one or more.
Wherein, lead melting furnace 1 is used for through heating solid-state plumbous fusion being formed liquid state, so that it is delivered to each casting plate machine 3 through main defeated lead pipe road 2.Lead melting furnace 1 has lead outlet, and casting plate machine 3 has into plumbous mouthful, and an end in main defeated lead pipe road 2 is communicated with this lead outlet, and the other end is equipped with a plurality of plumbous valves 4 down, is respectively applied for to advancing of each casting plate machine 3 and carries plumbous liquid for plumbous mouthful.Installation site, the quantity of plumbous valve 4 can be decided according to position, the quantity of casting plate machine 3 down; Perhaps behind the preset plumbous valve 4 of each time on the main defeated lead pipe road 2; The position of casting plate machine 3 also can be decided according to the position of following plumbous valve 4; For example in this embodiment, the plumbous valve 4 of each time is arranged along the length direction in main defeated lead pipe road 2, the certain distance in interval between the plumbous valve 4 of each time.
The defeated lead 41 that the plumbous valve 4 of each time comprises valve and is used to be communicated with main defeated lead pipe road 2; Defeated lead 41 tiltables or extension straight down; It comprises link and output; Link is communicated with main defeated lead pipe road 2, and output and link are relative, and the position is lower than link can just in time be positioned at plumbous mouthful of top of advancing of casting plate machine 3.Valve can be installed in the middle part or the upper end of defeated lead 41, is used to control down opening or closing of plumbous valve 4.Heater 42 is installed in the outside of defeated lead 41; Be used for plumbous liquid or solid-state lead in the defeated lead 41 are heated; The heating-up temperature of heater 42 can be controlled in the temperature that can make plumbous liquid fusion; Melt or flow so that remain in down plumbous liquid in the plumbous valve 4 after the solid crystal fritter that is blocked in down in the plumbous valve 4 or casting plate machine 3 are quit work, thereby plumbous valve 4 under the conducting enters in the casting plate machine 3 stable speed and the flow of plumbous liquid maintenance.
The type of heater 42 can be selected flexibly, for example can adopt external heated silk or the Electrothermal ring of a snare at defeated lead 41, also can adopt variety of ways such as infrared heater, heating oil pipe.
The following plumbous valve of this embodiment can be adaptable across various plumbous liquid induction systems with defeated plumbous device; Plumbous liquid systems adopts heater to after plumbous valve heats down; When the plumbous liquid of lead melting furnace fusion is delivered to each casting plate machine through main defeated lead pipe road with following plumbous valve; Be blocked in down that the plumbous liquid that remains in down after solid crystal fritter or casting plate machine in the plumbous valve quits work in the plumbous valve will melt or mobile under heat effect, thereby plumbous valve under the conducting makes plumbous liquid maintenance continuing incessantly to flow to casting plate machine.
The present invention is simple in structure, transformation is convenient and cost is lower, compares with the mode that heats through the coal gas baking in the prior art, and one aspect of the present invention can not polluted working site and ambient air environment; The feature of environmental protection is good; Control heating-up temperature on the other hand easily, can avoid damaging even burning the heating collar and the temp.-sensing wire on surface, main defeated lead pipe road, security and reliability are high; Can also alleviate working strength of workers, reduce the cost of plant maintenance.
Above content is to combine concrete embodiment to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, can also make some simple deduction or replace, all should be regarded as belonging to protection scope of the present invention.
Claims (7)
1. a following plumbous valve comprises the defeated lead that is used to be communicated with main defeated lead pipe road, it is characterized in that heater is installed in the outside of said defeated lead.
2. plumbous valve down as claimed in claim 1 is characterized in that said heater is at least one circle heating wire, is enclosed within the outside of said defeated lead.
3. plumbous valve down as claimed in claim 1 is characterized in that said heater is an Electrothermal ring, is enclosed within the outside of said defeated lead.
4. plumbous valve down as claimed in claim 1 is characterized in that, said defeated lead comprises and is used for failing the link that the lead pipe road is communicated with said master, and the output relative with said link, and the distance between said heater and the said output is greater than 5mm.
5. plumbous valve down as claimed in claim 4 is characterized in that the distance between said heater and the said output is 10mm~30mm.
6. a defeated plumbous device comprises lead melting furnace, main defeated lead pipe road, and said lead melting furnace has lead outlet, it is characterized in that, an end in the defeated lead pipe road of said master is communicated with said lead outlet, and the other end is provided with each described plumbous valve down at least one claim 1 to 5.
7. a battery cast panel system comprises at least one casting plate machine, and said casting plate machine comprises into plumbous mouthful, it is characterized in that, also comprises the described defeated plumbous device of claim 6, and the lead that goes out of said plumbous valve down is arranged on plumbous mouthful of top of advancing of said casting plate machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012101007475A CN102658363A (en) | 2012-04-06 | 2012-04-06 | Lead loading valve, lead supply device and plate casting system for storage battery |
Applications Claiming Priority (1)
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CN2012101007475A CN102658363A (en) | 2012-04-06 | 2012-04-06 | Lead loading valve, lead supply device and plate casting system for storage battery |
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CN102658363A true CN102658363A (en) | 2012-09-12 |
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CN2012101007475A Pending CN102658363A (en) | 2012-04-06 | 2012-04-06 | Lead loading valve, lead supply device and plate casting system for storage battery |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103752801A (en) * | 2013-12-31 | 2014-04-30 | 张家港市智周工业技术有限公司 | Lead supplying mechanism of storage battery casting and welding machine |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US4083478A (en) * | 1976-11-22 | 1978-04-11 | Wirtz Manufacturing Company, Inc. | Molten metal shut-off valve utilizing cooling to solidify metal flow |
CN2719452Y (en) * | 2004-03-01 | 2005-08-24 | 黄章萍 | Automatic casting machine for storage battery grid-plate |
CN2889555Y (en) * | 2005-12-07 | 2007-04-18 | 泉州东山机械有限公司 | Energy-saving stable lead pipe head device |
CN201020524Y (en) * | 2007-04-19 | 2008-02-13 | 何勇明 | General plate casting machine |
CN201389633Y (en) * | 2009-02-23 | 2010-01-27 | 重庆江陵仪器厂 | Battery multi-component alloy polar plate precision casting device |
-
2012
- 2012-04-06 CN CN2012101007475A patent/CN102658363A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4083478A (en) * | 1976-11-22 | 1978-04-11 | Wirtz Manufacturing Company, Inc. | Molten metal shut-off valve utilizing cooling to solidify metal flow |
CN2719452Y (en) * | 2004-03-01 | 2005-08-24 | 黄章萍 | Automatic casting machine for storage battery grid-plate |
CN2889555Y (en) * | 2005-12-07 | 2007-04-18 | 泉州东山机械有限公司 | Energy-saving stable lead pipe head device |
CN201020524Y (en) * | 2007-04-19 | 2008-02-13 | 何勇明 | General plate casting machine |
CN201389633Y (en) * | 2009-02-23 | 2010-01-27 | 重庆江陵仪器厂 | Battery multi-component alloy polar plate precision casting device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103752801A (en) * | 2013-12-31 | 2014-04-30 | 张家港市智周工业技术有限公司 | Lead supplying mechanism of storage battery casting and welding machine |
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Application publication date: 20120912 |