CN102652339A - Electrode paste composition for rear surface of solar cell - Google Patents

Electrode paste composition for rear surface of solar cell Download PDF

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Publication number
CN102652339A
CN102652339A CN2010800533415A CN201080053341A CN102652339A CN 102652339 A CN102652339 A CN 102652339A CN 2010800533415 A CN2010800533415 A CN 2010800533415A CN 201080053341 A CN201080053341 A CN 201080053341A CN 102652339 A CN102652339 A CN 102652339A
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China
Prior art keywords
solar cell
constituent
silver
frit
rear surface
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CN2010800533415A
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Chinese (zh)
Inventor
李昶模
崔亨燮
洪胜权
林大成
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Dongwoo Fine Chem Co Ltd
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Dongwoo Fine Chem Co Ltd
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Priority claimed from PCT/KR2010/009013 external-priority patent/WO2011074888A2/en
Publication of CN102652339A publication Critical patent/CN102652339A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The present invention relates to an electrode paste composition for the rear surfaces of solar cells, and comprises (a) a conductive powder of spherical or planar particles with an average particle size (D50) of 0.3 to 1.5 [mu]m; (b) Bi2O3-SiO2-Al2O3-B2O3-Sr O glass frit; and (c) an organic vehicle.

Description

The rear surface of solar cell electrode is with silver slurry constituent
Technical field
The present invention starches constituent about a kind of rear surface of solar cell electrode with silver.
The rights and interests of the korean patent application No.10-2009-0125885 of the application's request application on December 17th, 2009 and the korean patent application No.10-2010-0128828 of application on December 16th, 2010, its full content is incorporated among the application by quoting.
Background technology
Generally speaking solar cells made of crystalline silicon is by the following manner manufacturing.
At first, be formed on the one side of p type silicon substrate by the made n type impurity layer of for example phosphorus.This p type silicon substrate is preferably the thickness with 180-220 μ m.In addition, this n type impurity layer is preferably the thickness with 0.2-0.6 μ m.
Then, in order to reduce the reflection loss of sunlight, on this n type impurity layer, form anti-reflective film.SiN xLayer can be used as anti-reflective film and uses.
Then, on anti-reflective film, form before electrode.In addition,, p type silicon substrate do not form backplate on forming the opposite side of n type impurity layer.Electrode can be coated with conductive paste by the mode with screen painting, the slurry after will being coated with is dry, then dried slurry is sent into the two-stage sintering process of low temperature (about 600 ℃) and high temperature (800~950 ℃).Usually in this sintering process,, the conductivity slurry forms conductive metal particle-Si alloy-layer when diffusing into p type silicon substrate.By so back surface field (BSF, Back Surface Field) layer that diffuseed to form, the electronics that it has prevented to be generated in the solar cell compound, and promote the collection efficiency of the carrier (carrier) that produces.The thickness of BSF layer and uniformity have determined the efficient of solar cell.When the thickness minimizing of BSF layer, the efficient of solar cell reduces, and when its thickness increase, its efficient increases.
At present, the rear surface of solar cell electrode has been studied development.General embodiment comprises patent literature.
Disclosed korean unexamined patent application No.10-2006-0108550, it is about thick-film conductor property constituent, and it comprises metallic, glass particle and the organic carrier with 3-15 μ m size.The constituent that is disclosed in this patent application has a shortcoming, and is big in the change of the hole between metallic behind the resistance that increases solar cell with sintering promptly because the size of metallic is big, causes solar battery efficiency to reduce.
Simultaneously, disclosed korean unexamined patent application No.10-2006-0108552, it is about the electroconductive thick film constituent, and it comprises conductive metal particle, lead-less glasses material (glass frit), reaches organic carrier.Yet the constituent in this disclosed patent application is owing to this frit has the problem on the thermal stability at crystallization during the heating process.In addition, this constituent has bad solderability.
Therefore, existing development overcome the problems referred to above novelty the rear surface of solar cell electrode with the slurry constituent urgent demand.
Summary of the invention
Technical problem
A target of the present invention is to provide the rear surface of solar cell electrode of the resistance that can the reduce backplate efficient to improve solar cell with silver slurry constituent.
Another target of the present invention is to provide the rear surface of solar cell electrode that can during the manufacturing of solar module, improve solderability with silver slurry constituent.
Solution
One aspect of the present invention provides a kind of rear surface of solar cell electrode with silver slurry constituent, and it comprises: (a) have average grain diameter (D 50) be spherical or tabular (plate) conduction silver powder of 0.3-1.5 μ m; (b) Bi 2O 3-SiO 2-Al 2O 3-B 2O 3-SrO is frit (glass frit); Reach (c) organic carrier.
Advantageous effects
Reduce resistance with silver slurry constituent and minimized that the content of impurity promotes solderability in the backplate according to rear surface of solar cell electrode of the present invention, promoted the efficient of solar cell and solar module whereby.
Embodiment
Optimal mode
Further details of the present invention below will be described.
Comprise (a) conduction silver powder, (b) frit, reach (c) organic carrier with silver slurry constituent according to rear surface of solar cell electrode of the present invention.
The included conduction silver powder (a) of silver slurry constituent of the present invention is spherical or tabular (plate) powder, the average grain diameter (D that it has 50) be 0.3-1.5 μ m.Again, the preferable maximum particle diameter (D that is somebody's turn to do conduction silver powder (a) MAX) be 4.5 μ m, and its minimum grain size (D MIN) be 0.1 μ m.If average grain diameter (D 50) and minimum grain size (D MIN) be lower than the lower limit of above-mentioned scope, then the specific area of silver powder can become bigger and therefore increase the slurry viscosity.Because the viscosity that increases, the printing of slurry can be lowered, and restriction increases the content of silver powder.Average grain diameter (D 50) and maximum particle diameter (D MAX) upper limit that is higher than above-mentioned scope then can reduce the compactness of silver particles in the slurry, so that possibly in interconnection, produce a large amount of holes behind the sintering process, thereby increase the resistance that interconnects.
Based on the total weight meter of this constituent, the preferable amount with 65-75wt% of this conductivity silver powder (a) exists.If this silver powder exists with the amount of the lower limit that is lower than above-mentioned scope, then the silver-colored interconnection layer of printing is can change behind sintering thin, so that the resistance of dorsal part interconnection layer increases, and the solderability of solar cell can be degenerated.If this silver powder exists with the amount of the upper limit that is higher than above-mentioned scope, then the slurry thickness of printing can become excessive, thereby causes the bending of Silicon Wafer.
Is Bi according to rear surface of solar cell electrode of the present invention with the included frit (b) of silver slurry constituent 2O 3-SiO 2-Al 2O 3-B 2O 3-SrO system.This frit (b) is by fusing sticking together between silver-colored interconnection layer and silicon wafer layer to be provided.
The SrO that is contained in this frit (b) is a kind of alkaline earth oxide, and it is used to control the transition temperature (transition temperature) of frit.Because SrO has big ionic radius, it has suppressed thermal stability and has reduced relevant problem, for example crystallization.Simultaneously, SrO has improved solderability and has increased the efficient of solar cell.
Based on the total weight meter of this constituent, the amount that this frit (b) is preferably with 0.01-10wt% exists, and is more preferred from 0.5-7wt%, also will be more preferred from 1-5wt%.If the content of frit is lower than the lower limit of above-mentioned scope in the constituent, then sticking together behind sintering process between the silver-colored interconnection layer of solar cell and p type silicon substrate can be reduced.If the content of this frit is higher than the upper limit of above-mentioned scope, then the resistance of slurry can increase and reduces the efficient of solar cell.
Though the not special restriction of the proportion of composing of frit (b), this frit is preferable have consist of Bi 2O 3Be 20-30mol%, SiO 2Be 25-35mol%,, Al 2O 3Be 5-15mol%, B 2O 3For 20-40mol%, and SrO be 1-10mol%.The physical property of glass depends on as the Si of network former and B, as the Bi of network intermidate oxide and Al, and as the proper proportion of the Sr of alkaline-earth metal.Therefore, be preferably the frit that use has the composition that satisfies above-mentioned number range.
And the softening point (Tg) that is used for frit of the present invention is preferably 400~500 ℃.If the softening point of frit is lower than the lower limit of above-mentioned scope, then the thermal coefficient of expansion of frit may increase, thereby behind the sintering process during solar cell is made, the bending of wafer possibly increase.If softening temperature is higher than the upper limit of above-mentioned scope, then frit maybe not can melt fully, so that the tackness of silver-colored interconnection layer possibly reduce.
With silver slurry constituent, based on the total weight meter of this constituent, the preferable amount with 20-34.9wt% of organic carrier (c) exists according to rear surface of solar cell electrode of the present invention.If the content of organic carrier is lower than the lower limit of above-mentioned scope in the constituent, then the viscosity of slurry can increase and reduce its printing.If the content of organic carrier is higher than the upper limit of above-mentioned scope, then the powder content of constituent can reduce, and makes to be difficult to guarantee that silver-colored interconnection layer has enough thickness.
This organic carrier (c) prepares by macromolecule resin is dissolved in organic solvent.Shake change agent, wetting agent, additive etc. if having needs, organic carrier further to contain.
Based on the total weight meter of organic carrier (c), the amount that macromolecule resin is preferably with 1-25wt% exists, and is more preferred from 5-25wt%.The content of the macromolecule resin in organic carrier is lower than the lower limit of above-mentioned scope, and then printing and the dispersion stabilization with the made silver slurry of constituent of the present invention can reduce.Again, if macromolecule resin content is higher than the upper limit of above-mentioned scope, then slurry possibly can't be used for printing.
The embodiment of macromolecule resin comprises polyvinylpyrrolidone, polyvinyl alcohol, polyethylene glycol, ethyl cellulose, rosin, phenolic resins, acrylic resin etc.
Preferred solvents has about 150~300 ℃ boiling point, so that can prevent to starch during printing process flowability dry and the control slurry.Preferred solvents is so that the total weight of organic carrier (c) becomes the amount existence of 100wt%.
The embodiment of solvent includes but not limited to the glycol ether series solvent, for example tripropylene glycol methyl ether, DPG positive propyl ether, DPG n-butyl ether, tripropylene glycol n-butyl ether, propane diols phenylate, diethylene glycol ether, diethylene glycol n-butyl ether, diethylene glycol hexyl ether, glycol hexyl ether, triethylene glycol methyl ether, tri ethylene glycol ethyl ether, triethylene glycol n-butyl ether, ethylene glycol phenyl ether, terpineol, (trade name), and ethylene glycol.
Based on the total weight meter of organic carrier (c), shake and become agent and wetting agent is preferable exists with the amount below the 5wt%.Shake change agent and wetting agent as long as into employed usually in this area, not particular determination.Shake and become agent and can be THIXATROLST (can available from Elementis (Hai Mingsi company)), and wetting agent can be for example can be available from Silwet L-77, Silwet L-7500 or the SilwetL-7280 of Momentive (Mitugao New Material Group).
Based on the total weight meter of organic carrier (c), there is, is more preferred from 1-5wt% in the preferable amount with 1-10wt% of additive.Additive comprises in this area employed usually, for example dispersant.Dispersant can use commercially available surfactant, and can singly plant or make up two kinds or more kinds of use.The embodiment of surfactant comprises nonionic surfactant, comprises the ethers surfactant, for example alkyl polyoxyethylene ether, alkaryl APEO, poloxalkol; Ester ethers surfactant, the for example APEO of the APEO of glyceride, sorb sugar ester, and the polyvinylether of sorbitol ester; Esters surface active agent, for example cithrol, glyceride, sorb sugar ester, propylene glycol ester, sugar ester, and alkyl gather grape candy glycosides; And nitrogenous surfactant, for example fatty acid alkanol amides, polyoxyethylene fatty acid acid amides, polyoxyethylene alkyl amine, and amine oxide; And the polymer system surfactant, for example polyvinyl alcohol, polyvinylpyrrolidone, polyacrylic acid, polyacrylic acid maleic acid and gather the 12-hydroxystearic acid.
Can be used for commercial surfactant of the present invention and comprise Hypermer KD (Uniqema, favourable Keimar Corp.), AKM 0531 (Nippon Oil&Fats Co. again; Ltd.; Japan grease Co., Ltd), KP (Shin-Estu Chemical Co., Ltd), POLYFLOW (chemistry limited company of common prosperity society), EFTOP (Tokem Products Co., Ltd., Tokem Products Co., Ltd), Asahi guard (Asahi Glass limited company), Surflon (Asahi Glass limited company), SOLSPERSE (Zeneca Co.; Ltd.; Zeneca Co., Ltd), EFKA (EFKA Chemicals Co., Ltd., EFKA chemistry Co., Ltd), PB 821 (aginomoto limited company), BYK-184, BYK-185, BYK-2160 and Anti-Terra U (BYK Co.; Ltd., Societe BIC S.A.).
Reduce the resistance of backplate with silver slurry constituent and minimized the solderability that the content of impurity in the backplate promotes backplate according to rear surface of solar cell electrode of the present invention, improved the efficient of solar cell and solar module whereby.
The pattern of invention
Below, further specify the present invention with reference to embodiment, manufacturing example and test case.Yet scope of the present invention is not limited by these embodiment, manufacturing example or test case.
Embodiment 1 to 3 and comparative example 1 to 4: the rear surface of solar cell electrode is with the preparation of silver slurry constituent
Composition shown in the table 1 is mixed with each other with the amount shown in the table 1.Then, use the blender of carrying out rotation and revolution simultaneously with 1,000rpm stirred the mixture 3 minutes, so prepared the rear surface of solar cell electrode with silver slurry constituent.
At this moment, the composition of frit, transition point (Tg), thermal coefficient of expansion and softening point (Tdsp) are shown in following table 2.
[table 1]
Figure BDA00001680793800061
C-1: diethylene glycol monobutyl ether
C-2: ethyl cellulose
[table 2]
Figure BDA00001680793800071
Make example 1 to 3 and relatively make example 1 to 4: the manufacturing of solar cell
Single crystal wafers with 156x156mm size and 200 μ m thickness is accepted areal deformation (texturing) processing and is formed the pyramid structure with about 4-6 μ m height.Then, on the N of wafer side, deposit SiNx.Then, each silver slurry constituent that the rear surface of solar cell electrode of use embodiment 1 to 3 and comparative example 1 to 4 is used on the dorsal part of wafer prints bus (bus bar) and dry.Then, use screen printing plate with aluminium electrode slurry (AMP-BL122C; Dongwoo Fine Chem Co., Ltd.) is coated on the dorsal part and the drying of each wafer, and uses the silver slurry to print finger-shaped circuit (finger line) and dry in the preceding SiNx side of each wafer.Thereafter, Silicon Wafer is that 800~950 ℃ mode is sintered with the temperature between the sintering zone in infrared ray continous way sintering furnace, makes solar cell whereby.Sintering process also can be with Silicon Wafer through band oven (belt furnace) and carry out the silver slurry of the drying of sintering front side and dorsal part simultaneously.Band oven comprises about 600 ℃ burnout district (burn-out) and about 860 ℃ sintering zone (firing).In band oven, the organic substance in the slurry is burnouted, then in the front side of wafer and the silver on the rear side and/or aluminium be melted to form electrode.
The solar cell of manufacturing is called " making example 1 to 3 " and reaches " relatively making example 1 to 4 ", uses the rear surface of solar cell electrode according to embodiment 1 to 3 and comparative example 1 to 4 to form bus with silver slurry constituent.
Test case: the assessment of the character of solar cell
< assessment of solar cell >
The Solar cell performance of manufacturing uses SCM-100 (FitTech, the special scientific and technological joint-stock company of favour) to assess, and the result of assessment is shown in following table 3.
< crooked assessment >
The bending of solar cell is assessed, and the result of assessment is shown in following table 3.The standard of the bending of solar cell is following:
Well: be less than 1mm; And
Bad: greater than 1mm
< assessment of the solderability of solar cell >
The solderability of the solar cell of manufacturing is to use two kinds of copper strips assessments: a kind of for being coated with the copper strips that consists of 96.5Sn/3.5Ag; And it is a kind of for being coated with the copper strips that consists of 62Sn/36Pb/2Ag.The scolding tin temperature of leaded (62Sn/36Pb/2Ag) scolding tin is 230 ℃, and the scolding tin temperature of unleaded (96.5Sn/3.5Ag) scolding tin is 320 ℃, and the scolding tin time is 5-7 second.The scaling powder that uses is MF200.
Again, solderability is based on tack strength and assesses, and tack strength is to pull belt by the angle that is 90 ° to obtain with relative solar cell surface.The evaluation criteria of tack strength is following: be lower than 200g: low; 200-300g: medium; And 300-400g or higher: good.Assessment result is shown in following table 3.
[table 3]
By on show that table 3 can find out, be higher than the efficient of relatively making example according to the efficient of making example of the present invention and reach 0.2-0.5%, mean compared to relatively making example, make example and have splendid efficient and solderability.

Claims (6)

1. a rear surface of solar cell electrode is with silver slurry constituent, and it comprises:
(a) has average grain diameter (D 50) be the spherical or tabular conduction silver powder of 0.3-1.5 μ m;
(b) Bi 2O 3-SiO 2-Al 2O 3-B 2O 3-SrO is a frit; And
(c) organic carrier.
2. silver slurry constituent according to claim 1, wherein based on the total weight meter, said constituent comprises: the conduction silver powder (a) of 65-75wt%; The Bi of 0.1-10wt% 2O 3-SiO 2-Al 2O 3-B 2O 3-SrO is frit (b); And the organic carrier (c) of 20-34.9wt%.
3. silver slurry constituent according to claim 1, the maximum particle diameter of wherein said conduction silver powder (a) is 4.5 μ m, and its minimum grain size is 0.1 μ m.
4. silver slurry constituent according to claim 1, wherein said Bi 2O 3-SiO 2-Al 2O 3-B 2O 3-SrO is that the ratio of components of frit is: the Bi of 20-30mol% 2O 3, 25-35mol% SiO 2, 5-15mol% Al 2O 3, 20-40mol% B 2O 3, and the SrO of 1-10mol%.
5. silver slurry constituent according to claim 1, wherein based on the total weight meter of said organic carrier (c), said organic carrier (c) comprises the polymer resin of 1-25wt%, and all the other are solvent.
6. silver slurry constituent according to claim 1, wherein said constituent does not contain aluminium powder.
CN2010800533415A 2009-12-17 2010-12-16 Electrode paste composition for rear surface of solar cell Pending CN102652339A (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
KR10-2009-0125885 2009-12-17
KR20090125885 2009-12-17
KR1020100128828A KR20110069724A (en) 2009-12-17 2010-12-16 Silver paste composition for back electrode of solar cell
PCT/KR2010/009013 WO2011074888A2 (en) 2009-12-17 2010-12-16 Electrode paste composition for rear surface of solar cell
KR10-2010-0128828 2010-12-16

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CN104778988A (en) * 2014-01-09 2015-07-15 上海贺利氏工业技术材料有限公司 Low silver conductive paste
CN107234366A (en) * 2017-06-16 2017-10-10 深圳市赛雅电子浆料有限公司 One kind welds silver paste and its preparation technology and applies welding procedure

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WO2013058418A1 (en) * 2011-10-18 2013-04-25 동우 화인켐 주식회사 Silver paste composition (2) for the back electrode of a solar cell
CN103117133B (en) * 2012-12-07 2016-08-31 蚌埠市智峰科技有限公司 A kind of preparation method of the solar cell conductive mixed slurry containing castor oil hydrogenated
KR101802546B1 (en) 2012-12-29 2017-11-30 제일모직주식회사 Composition for forming solar cell and electrode prepared using the same
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KR101967164B1 (en) * 2013-01-25 2019-04-09 동우 화인켐 주식회사 Silver paste composition and electrode using the same
CN103177796A (en) * 2013-03-22 2013-06-26 苏州开元民生科技股份有限公司 Back electrode silver paste of crystalline silicon solar battery and preparation method for back electrode silver paste
KR20170064570A (en) * 2015-10-31 2017-06-12 엘에스니꼬동제련 주식회사 Electrode Paste For Solar Cell's Electrode And Solar Cell
KR101981127B1 (en) * 2016-12-28 2019-05-22 한국세라믹기술원 Screen printable anti-reflective coating composition and manufacturing method of anti-reflective coating film using the coating composition
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Application publication date: 20120829