CN102649144B - Punching-free riveting die - Google Patents
Punching-free riveting die Download PDFInfo
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- CN102649144B CN102649144B CN201210109594.0A CN201210109594A CN102649144B CN 102649144 B CN102649144 B CN 102649144B CN 201210109594 A CN201210109594 A CN 201210109594A CN 102649144 B CN102649144 B CN 102649144B
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Abstract
The invention discloses a punching-free riveting die, which comprises an upper template, a lower template, an upper die punching head and a lower die punching head, wherein the upper die punching head is fixedly arranged in the upper template, a horizontal upper riveting surface is formed at the bottom end of the upper die punching head, the center of the upper die punching head downwards forms an upper riveting bulge, and the lower bottom end of the upper riveting bulge does not exceed the lower surface of the upper template in the die assembly state; and the lower die punching head is fixedly arranged in the lower template, a horizontal lower riveting surface is formed at the top end of the lower die punching head, the center of the lower die punching head upwards forms a lower riveting bulge, the lower top end of the lower riveting bulge exceeds the upper surface of the lower template in the die assembly state, the upper riveting surface is greater than the lower riveting surface, and the horizontal cross section of the upper riveting bulge is greater than the horizontal cross section of the lower riveting bulge. The punching-free riveting die has the beneficial effects that the punching step is omitted by the riveting die disclosed by the invention, the work time is saved, the work efficiency can be effectively improved, and in addition, scrap materials cannot be generated in the riveting process; and the riveting die realizes the riveting through the upper die punching head and the lower die punching head, and the positioning is accurate and reliable.
Description
Technical field
The present invention relates to a kind of riveting die being applicable to extra quality riveted, be specifically related to one and exempt from punching riveting die; Belong to mould applications.
Background technology
In the processing and manufacturing of sheet metal component, often need to carry out extra quality riveted.Existing technology is punching in advance on sheet metal component mostly, then carries out riveted by rivet passing hole to two sheet metal components.Not only can produce waste material, but also add technological process, reduce riveted efficiency, thus cause production cost to rise.
Research shows, when metal material is subject to larger active force, material itself deformation can occur, if this performance can be utilized to carry out riveted to sheet metal component, just can realize exempting from punching riveted, not only save material, and rapidly and efficiently.But, also there is no a kind of mould at present, the riveted of sheet metal component can be realized quickly and accurately.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide one to exempt from punching riveting die, without the need to punching, do not produce waste material and save man-hour, and accurate positioning is reliable.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
One exempts from punching riveting die, comprise cope match-plate pattern and lower bolster, it is characterized in that, also comprise patrix drift and counterdie drift, above-mentioned patrix drift is fixed in above-mentioned cope match-plate pattern, above-mentioned patrix drift bottom is formed with the upper riveted face of level, and its center forms bottom under matched moulds state downwards, and to be no more than the upper riveted of above-mentioned cope match-plate pattern lower surface protruding; Above-mentioned counterdie drift is fixed in above-mentioned lower bolster, the top of above-mentioned counterdie drift is formed with the lower riveted face of level, its center upwards forms top under matched moulds state, and to exceed the lower riveted of above-mentioned lower bolster upper surface protruding, above-mentioned upper riveted face is greater than above-mentioned lower riveted face, and the horizontal cross-section of above-mentioned upper riveted projection is greater than the horizontal cross-section of above-mentioned lower riveted projection.
Aforesaid one exempts from punching riveting die, it is characterized in that, above-mentioned upper riveted projection comprises: vertical side and the bottom surface of level.
Aforesaid one exempts from punching riveting die, it is characterized in that, the side of above-mentioned upper riveted projection and joint, bottom surface adopt round-corner transition.
Aforesaid one exempts from punching riveting die, it is characterized in that, above-mentioned lower riveted projection comprises: vertical side and the end face of level.
Aforesaid one exempts from punching riveting die, it is characterized in that, the side of above-mentioned lower riveted projection and end face joint adopt round-corner transition.
Aforesaid one exempts from punching riveting die, it is characterized in that, the material that the distance that above-mentioned lower riveted projection exceeds above-mentioned lower bolster upper surface is greater than institute's riveted material is thick.
Aforesaid one exempts from punching riveting die, it is characterized in that, the material that above-mentioned upper riveted identity distance is less than institute's riveted material from the distance of the lower surface of above-mentioned cope match-plate pattern is thick.
Aforesaid one exempts from punching riveting die, it is characterized in that, the edge in above-mentioned upper riveted face and the monolateral gap at edge, above-mentioned lower riveted face for institute's riveted cellulosic material thick 60%.
Aforesaid one exempts from punching riveting die, it is characterized in that, above-mentioned lower riveted face exceeds the upper surface of above-mentioned lower bolster.
Aforesaid one exempts from punching riveting die, it is characterized in that, above-mentioned patrix drift and counterdie drift are rotary structure.
Usefulness of the present invention is: riveting die of the present invention eliminates punching step, saves man-hour, can effectively increase work efficiency, and can not produce waste material in riveted process; Meanwhile, this riveting die realizes riveted by patrix drift and counterdie drift, and accurate positioning is reliable.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of preferred embodiment in matched moulds state of exempting from punching riveting die of the present invention;
Fig. 2 is the structural representation of a kind of preferred embodiment at general state of exempting from punching riveting die of the present invention;
Fig. 3 is the upward view of the patrix drift of Fig. 1;
Fig. 4 is the top view of the counterdie drift of Fig. 1.
The implication of Reference numeral in figure:
1, cope match-plate pattern, 2, lower bolster, 3, patrix drift, 4, counterdie drift, 5, upper riveted face, 6, upper riveted is protruding, 7, lower riveted face, 8, lower riveted is protruding, 9, riveted material.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, concrete introduction is done to the present invention.
See Fig. 1 and Fig. 2, punching riveting die of exempting from of the present invention comprises cope match-plate pattern 1 and lower bolster 2, and cope match-plate pattern 1 is for fixing patrix drift 3, and lower bolster 2 is for fixing counterdie drift 4.In view of riveted construction mostly is circular, the patrix drift 3 in the present invention and counterdie drift 4 are all preferably rotary structure, or at least form rotary structure in the part for realizing riveted joint to riveted material 9.Certainly, this structure is just preferably a kind of, as long as the structure that can realize riveted all should be worked as belong to protection scope of the present invention, does not repeat herein.In addition, in the present invention " on ", D score do not limit practical structures of the present invention, the bearing change carried out based on this structure all belongs to protection scope of the present invention.
It should be noted that, the state when cope match-plate pattern 1 and lower bolster 2 have been in riveted is called matched moulds state; Be separated from each other when cope match-plate pattern 1 and lower bolster 2 are in and general state are not called to the state that riveted material 9 applies active force.
Wherein, patrix drift 3 is fixed in cope match-plate pattern 1, the bottom of patrix drift 3, namely forms the upper riveted face 5 of level near one end of the lower surface of cope match-plate pattern 1, and its center defines a upper riveted projection 6 downwards.Specifically, riveted projection 6 comprises vertical side and the bottom surface of level, and when acting on to prevent the protruding 6 pairs of riveted materials 9 of upper riveted, the local compression of riveted material 9 is excessively thin, the position connected in side and bottom surface preferably adopts round-corner transition.
Counterdie drift 4 is fixed in lower bolster 2, the top of counterdie drift 4, namely the lower riveted face 7 of level is formed near one end of the upper surface of lower bolster 2, its center forms a lower riveted projection 8 downwards, specifically, lower riveted projection 8 comprises vertical side and the end face of level, and when acting on to prevent the protruding 8 pairs of riveted materials 9 of lower riveted, the local compression of riveted material 9 is excessively thin, the position connected in side and top preferably adopts round-corner transition.
By on address composition graphs 1 to Fig. 4, we have understood the basic structure exempting from punching riveting die of the present invention, in fact, from relative both direction, active force is applied to riveted material 9 with counterdie drift 4 by patrix drift 3 in staking operation, that is, counterdie drift 4 pairs of riveted materials 9 apply active force upwards, and patrix drift 3 pairs of riveted materials 9 apply downward active force, make riveted material 9 that deformation occur, be in fact by riveted material 9 local " embedding " another riveted material 9, thus realize reliable riveted.
In order to by another riveted material 9 of a riveted material 9 " embedding ", as shown in Figure 3 and Figure 4, upper riveted face 5 is greater than lower riveted face 7, and namely d2 is greater than d1, and the horizontal cross-section of upper riveted projection 6 is greater than the horizontal cross-section of lower riveted projection 8.It should be noted that, upper riveted face 5 is preferably identical with the shape in lower riveted face 7, and upper riveted projection 6 is also preferably identical with the shape of lower riveted projection 8.
In order to realize matched moulds state, as a kind of preferred version, patrix drift 3 is fixed in cope match-plate pattern 1 and both relative sliding can not occur, and counterdie drift 4 is fixed in lower bolster 2 and both can slide up and down relatively.
So, the detailed process of staking operation is as follows: as shown in Figure 2, riveted material 9 is placed and locator lower bolster 2 on, cope match-plate pattern 1 drives patrix drift 3 close to riveted material 9 together, when cope match-plate pattern 1 touches riveted material 9, namely applies active force to riveted material 9 and lower bolster 2, lower bolster 2 moves downward, until arrive matched moulds state, the state namely shown in Fig. 1, completes staking operation.A baffle plate is set below lower bolster 2, the position of lower bolster 2 is limited; Elastomeric element can also be set between lower bolster 2 and baffle plate, can automatically reset with lower bolster 2 under making general state, thus play the effect of protection counterdie drift 3.In whole staking operation, riveted material 9 can not slide, and can realize riveted joint exactly.
When riveting die is in matched moulds state, namely shown in Fig. 1 during state, the bottom of upper riveted projection 6, is namely no more than the lower surface of cope match-plate pattern 1 near one end of the lower surface of cope match-plate pattern 1; The top of lower riveted projection 8, namely exceeds the upper surface of lower bolster 2 near one end of the upper surface of lower bolster 2; Meanwhile, the upper surface in lower riveted face 7 also can exceed the upper surface of lower bolster 2, contributes to making riveted tightr.
In order to riveted material 9 is more reliably riveted together, as a kind of preferred version, when being in matched moulds state, the distance that lower riveted projection 8 exceeds lower bolster 2 upper surface is greater than the thick t of material of riveted material 9, and upper riveted face 5 is less than the thick t of material of riveted material 9 apart from the distance of the lower surface of cope match-plate pattern 1.
As a kind of preferred version, the gap between the edge in upper riveted face 5 and the edge in lower riveted face 7, namely monolateral gap P is 60% of the thick t of material of riveted material 9, that is: P=60%*t, and P=(d2-d1)/2.Once expect that thick t determines, then monolateral gap P also just determines thereupon, and that is, expect thick riveted material 9 for difference, the mould adopted is not identical.In the present invention, patrix drift 3 can take out from cope match-plate pattern 1, and counterdie drift 4 can take out from lower bolster 2, the riveted material 9 that riveted difference material is thick, only needs to replace with stamping head 3 and counterdie drift 4, effectively improves the versatility of mould.
Above-described embodiment does not limit the present invention in any form, the technical scheme that the mode that all employings are equal to replacement or equivalent transformation obtains, and all drops in protection scope of the present invention.
Claims (1)
1. exempt from punching riveting die for one kind, comprise cope match-plate pattern and lower bolster, it is characterized in that, also comprise patrix drift and counterdie drift, above-mentioned patrix drift is fixed in above-mentioned cope match-plate pattern, above-mentioned patrix drift bottom is formed with the upper riveted face of level, and its center forms bottom under matched moulds state downwards, and to be no more than the upper riveted of above-mentioned cope match-plate pattern lower surface protruding; Above-mentioned counterdie drift is fixed in above-mentioned lower bolster; the top of above-mentioned counterdie drift is formed with the lower riveted face of level; its center upwards forms top under matched moulds state, and to exceed the lower riveted of above-mentioned lower bolster upper surface protruding; above-mentioned upper riveted face is greater than above-mentioned lower riveted face, and the horizontal cross-section of above-mentioned upper riveted projection is greater than the horizontal cross-section of above-mentioned lower riveted projection; Above-mentioned upper riveted projection comprises: vertical side and the bottom surface of level; The side of above-mentioned upper riveted projection and joint, bottom surface adopt round-corner transition; Above-mentioned lower riveted projection comprises: vertical side and the end face of level; The side of above-mentioned lower riveted projection and end face joint adopt round-corner transition; The material that the distance that above-mentioned lower riveted projection exceeds above-mentioned lower bolster upper surface is greater than institute's riveted material is thick; The material that above-mentioned upper riveted identity distance is less than institute's riveted material from the distance of the lower surface of above-mentioned cope match-plate pattern is thick; The edge in above-mentioned upper riveted face and the monolateral gap at edge, above-mentioned lower riveted face for institute's riveted cellulosic material thick 60%; Above-mentioned lower riveted face exceeds the upper surface of above-mentioned lower bolster; Above-mentioned patrix drift and counterdie drift are rotary structure; Above-mentioned upper riveted face is identical with lower riveted face shape, and above-mentioned upper riveted is protruding identical with the shape of lower riveted projection.
Priority Applications (1)
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CN201210109594.0A CN102649144B (en) | 2012-04-16 | 2012-04-16 | Punching-free riveting die |
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CN201210109594.0A CN102649144B (en) | 2012-04-16 | 2012-04-16 | Punching-free riveting die |
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CN102649144A CN102649144A (en) | 2012-08-29 |
CN102649144B true CN102649144B (en) | 2014-12-31 |
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CN201210109594.0A Expired - Fee Related CN102649144B (en) | 2012-04-16 | 2012-04-16 | Punching-free riveting die |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105215186A (en) * | 2015-11-04 | 2016-01-06 | 重庆点源机械配件有限公司 | A kind of silencer upper and lower casing jointing punching mould |
CN105414364A (en) * | 2015-11-27 | 2016-03-23 | 合肥金海康五金机械制造有限公司 | Method for connecting thin metal plate with thick metal plate through punching compound die |
CN106799436A (en) * | 2017-01-25 | 2017-06-06 | 苏州飞宇精密科技股份有限公司 | A kind of technique for riveting suitable for die casting |
CN108421909B (en) * | 2018-06-01 | 2022-06-24 | 浦易(上海)生物技术股份有限公司 | Pressure riveting clamp for processing suture needle and pressure riveting method thereof |
CN109604460B (en) * | 2018-11-20 | 2020-08-04 | 江苏酉立智能装备有限公司 | Plate riveting equipment and process thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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GB2104430A (en) * | 1981-08-24 | 1983-03-09 | Gillette Co | Securing a razor blade to a support |
CN1422711A (en) * | 2001-11-30 | 2003-06-11 | 顺德市顺达电脑厂有限公司 | Holeless extruded-riveted piece and method of making the same |
CN201195194Y (en) * | 2008-04-25 | 2009-02-18 | 佛山市顺德区汉达精密电子科技有限公司 | Aporate extrusion pressing riveting mould |
CN201940487U (en) * | 2011-02-11 | 2011-08-24 | 无锡市振华轿车附件有限公司 | Stamping straight-riveting mould |
CN202655457U (en) * | 2012-04-16 | 2013-01-09 | 昆山富均嘉精密模具有限公司 | Punching-free riveting die |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4972732B2 (en) * | 2007-06-07 | 2012-07-11 | 国立大学法人 宮崎大学 | Impact rivet |
-
2012
- 2012-04-16 CN CN201210109594.0A patent/CN102649144B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2104430A (en) * | 1981-08-24 | 1983-03-09 | Gillette Co | Securing a razor blade to a support |
CN1422711A (en) * | 2001-11-30 | 2003-06-11 | 顺德市顺达电脑厂有限公司 | Holeless extruded-riveted piece and method of making the same |
CN201195194Y (en) * | 2008-04-25 | 2009-02-18 | 佛山市顺德区汉达精密电子科技有限公司 | Aporate extrusion pressing riveting mould |
CN201940487U (en) * | 2011-02-11 | 2011-08-24 | 无锡市振华轿车附件有限公司 | Stamping straight-riveting mould |
CN202655457U (en) * | 2012-04-16 | 2013-01-09 | 昆山富均嘉精密模具有限公司 | Punching-free riveting die |
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