CN102649144A - Punching-free riveting die - Google Patents
Punching-free riveting die Download PDFInfo
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- CN102649144A CN102649144A CN2012101095940A CN201210109594A CN102649144A CN 102649144 A CN102649144 A CN 102649144A CN 2012101095940 A CN2012101095940 A CN 2012101095940A CN 201210109594 A CN201210109594 A CN 201210109594A CN 102649144 A CN102649144 A CN 102649144A
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Abstract
The invention discloses a punching-free riveting die, which comprises an upper template, a lower template, an upper die punching head and a lower die punching head, wherein the upper die punching head is fixedly arranged in the upper template, a horizontal upper riveting surface is formed at the bottom end of the upper die punching head, the center of the upper die punching head downwards forms an upper riveting bulge, and the lower bottom end of the upper riveting bulge does not exceed the lower surface of the upper template in the die assembly state; and the lower die punching head is fixedly arranged in the lower template, a horizontal lower riveting surface is formed at the top end of the lower die punching head, the center of the lower die punching head upwards forms a lower riveting bulge, the lower top end of the lower riveting bulge exceeds the upper surface of the lower template in the die assembly state, the upper riveting surface is greater than the lower riveting surface, and the horizontal cross section of the upper riveting bulge is greater than the horizontal cross section of the lower riveting bulge. The punching-free riveting die has the beneficial effects that the punching step is omitted by the riveting die disclosed by the invention, the work time is saved, the work efficiency can be effectively improved, and in addition, scrap materials cannot be generated in the riveting process; and the riveting die realizes the riveting through the upper die punching head and the lower die punching head, and the positioning is accurate and reliable.
Description
Technical field
The present invention relates to a kind of riveting die that is applicable to extra quality riveted, be specifically related to a kind of punching riveting die of exempting from; Belong to mould applications.
Background technology
In the processing and manufacturing of sheet metal component, often need carry out extra quality riveted.Existing technology is punching in advance on sheet metal component mostly, through the hole two sheet metal components is carried out riveted by rivet then.Not only can produce waste material, but also increase technological process, reduce riveted efficient, thereby cause production cost to rise.
Research shows, when metal material received bigger active force, deformation can take place material itself, if can utilize this performance that sheet metal component is carried out riveted, just can realize exempting from the punching riveted, economical with materials not only, and rapidly and efficiently.But, also there is not a kind of mould at present, can realize the riveted of sheet metal component quickly and accurately.
Summary of the invention
For solving the deficiency of prior art, the object of the present invention is to provide a kind of punching riveting die of exempting from, need not punching, do not produce waste material and save man-hour, and accurate positioning is reliable.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
A kind of punching riveting die of exempting from; Comprise cope match-plate pattern and lower bolster; It is characterized in that also comprise patrix drift and counterdie drift, above-mentioned patrix drift is fixed in the above-mentioned cope match-plate pattern; Above-mentioned patrix drift bottom is formed with the last riveted face of level, wherein forms the last riveted convexity that bottom under the matched moulds state is no more than above-mentioned cope match-plate pattern lower surface under the mind-set; Above-mentioned counterdie drift is fixed in the above-mentioned lower bolster; The top of above-mentioned counterdie drift is formed with the following riveted face of level; Wherein forming top under the matched moulds state on the mind-set, to exceed the following riveted of above-mentioned lower bolster upper surface protruding; The above-mentioned riveted face of going up is greater than above-mentioned riveted face down, and the above-mentioned protruding horizontal cross-section of riveted of going up is greater than the above-mentioned protruding horizontal cross-section of riveted down.
Aforesaid a kind of punching riveting die of exempting from is characterized in that, the above-mentioned riveted convexity that goes up comprises: the vertical side and the bottom surface of level.
Aforesaid a kind of punching riveting die of exempting from is characterized in that, above-mentioned protruding side of riveted and joint, the bottom surface employing round-corner transition gone up.
Aforesaid a kind of punching riveting die of exempting from is characterized in that, above-mentioned riveted convexity down comprises: the vertical side and the end face of level.
Aforesaid a kind of punching riveting die of exempting from is characterized in that, round-corner transition is adopted in protruding side and the end face joint of above-mentioned riveted down.
Aforesaid a kind of punching riveting die of exempting from is characterized in that, the distance that above-mentioned riveted convexity down exceeds above-mentioned lower bolster upper surface is thick greater than the material of institute's riveted material.
Aforesaid a kind of punching riveting die of exempting from is characterized in that, above-mentioned upward riveted identity distance is thick less than the material of institute's riveted material from the distance of the lower surface of above-mentioned cope match-plate pattern.
Aforesaid a kind of punching riveting die of exempting from is characterized in that, the monolateral gap at the above-mentioned edge of going up the riveted face and above-mentioned time riveted face edge be institute's riveted cellulosic material thick 60%.
Aforesaid a kind of punching riveting die of exempting from is characterized in that, above-mentioned riveted face down exceeds the upper surface of above-mentioned lower bolster.
Aforesaid a kind of punching riveting die of exempting from is characterized in that above-mentioned patrix drift and counterdie drift are rotary structure.
Usefulness of the present invention is: riveting die of the present invention has been removed the punching step from, has saved man-hour, can effectively increase work efficiency, and can not produce waste material in the riveted process; Simultaneously, this riveting die is realized riveted through patrix drift and counterdie drift, and accurate positioning is reliable.
Description of drawings
Fig. 1 is a structural representation of exempting from a kind of preferred embodiment of punching riveting die at the matched moulds state of the present invention;
Fig. 2 is a structural representation of exempting from a kind of preferred embodiment of punching riveting die at general state of the present invention;
Fig. 3 is the upward view of the patrix drift of Fig. 1;
Fig. 4 is the vertical view of the counterdie drift of Fig. 1.
The implication of Reference numeral among the figure:
1, cope match-plate pattern, 2, lower bolster, 3, the patrix drift, 4, the counterdie drift, 5, go up the riveted face, 6, to go up riveted protruding, 7, riveted face down, 8, riveted is protruding down, 9, the riveted material.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is done concrete introduction.
Referring to Fig. 1 and Fig. 2, the punching riveting die of exempting from of the present invention comprises cope match-plate pattern 1 and lower bolster 2, and cope match-plate pattern 1 is used for fixing patrix drift 3, and lower bolster 2 is used for fixing counterdie drift 4.Seeing that mostly riveted construction is circle, the patrix drift 3 among the present invention all is preferably rotary structure with counterdie drift 4, perhaps at least at the part formation rotary structure that is being used for riveted material 9 is realized riveted joint.Certainly, this structure is a kind of preferred, as long as can realize that the structure of riveted all should be worked as belongs to protection scope of the present invention, does not give unnecessary details here.In addition, among the present invention " on ", D score does not limit practical structures of the present invention, is that the bearing change that carry out on the basis all belongs to protection scope of the present invention with this structure.
Need to prove that the state when cope match-plate pattern 1 and lower bolster 2 are in the completion riveted is called the matched moulds state; When being in the state that is separated from each other and riveted material 9 is not applied active force, cope match-plate pattern 1 and lower bolster 2 be called general state.
Wherein, patrix drift 3 is fixed in the cope match-plate pattern 1, and the bottom of patrix drift 3 promptly forms the last riveted face 5 of level near an end of the lower surface of cope match-plate pattern 1, wherein formed one under the mind-set and gone up riveted protruding 6.Particularly, riveted protruding 6 comprises vertical side and the bottom surface of level, does the time spent and the part of riveted material 9 is pushed thin in order to prevent 6 pairs of riveted materials 9 of riveted convexity, and round-corner transition is preferably adopted in the position that joins in side and bottom surface.
Counterdie drift 4 is fixed in the lower bolster 2; The top of counterdie drift 4 promptly forms the following riveted face 7 of level near an end of the upper surface of lower bolster 2, wherein form a following riveted protruding 8 under the mind-set; Particularly; Following riveted protruding 8 comprises vertical side and the end face of level, for prevent down the protruding 8 pairs of riveted materials 9 of riveted do the time spent part of riveted material 9 was pushed thin, in the side with push up the position that joins and preferably adopt round-corner transition.
Through on address and combine Fig. 1 to Fig. 4; We have understood the basic structure of exempting from the punching riveting die of the present invention, in fact, in the riveted operation, are from relative both direction riveted material 9 to be applied active force through patrix drift 3 and counterdie drift 4; That is to say; 4 pairs of riveted materials 9 of counterdie drift apply active force upwards, and 3 pairs of riveted materials 9 of patrix drift apply downward active force, make riveted material 9 that deformation take place; Come down in another riveted material 9 of riveted material 9 parts " embedding ", thereby realize reliable riveted.
For with in another riveted material 9 of a riveted material 9 " embedding ", like Fig. 3 and shown in Figure 4, last riveted face 5 is greater than following riveted face 7, and promptly d2 is greater than d1, and the horizontal cross-section of going up riveted protruding 6 is greater than the horizontal cross-section of riveted protruding 8 down.Need to prove that last riveted face 5 is preferably identical with the shape of following riveted face 7, last riveted protruding 6 is also preferably identical with the shape of following riveted protruding 8.
In order to realize the matched moulds state, as a kind of preferred version, patrix drift 3 is fixed in the cope match-plate pattern 1 and relative slip can not take place for both, and counterdie drift 4 is fixed in the lower bolster 2 and both can slide up and down relatively.
So, the detailed process of riveted operation is following: as shown in Figure 2, on 9 placements of riveted material and locator lower bolster 2; Cope match-plate pattern 1 drive patrix drift 3 together to riveted material 9 near, when cope match-plate pattern 1 touches riveted material 9, promptly riveted material 9 and lower bolster 2 are applied active force; 2 of lower bolsters move downward; Until arriving the matched moulds state, state promptly shown in Figure 1 is accomplished the riveted operation.A baffle plate is set below lower bolster 2, the position of lower bolster 2 is limited; Can also between lower bolster 2 and baffle plate, set elastomeric element,, thereby play the effect of protecting counterdie drift 3 so that lower bolster 2 can automatically reset under the general state.In the whole riveted operation, riveted material 9 can not slide, and can realize riveted joint exactly.
When riveting die is in the matched moulds state, during state promptly shown in Figure 1, the bottom of last riveted protruding 6 promptly is no more than the lower surface of cope match-plate pattern 1 near an end of the lower surface of cope match-plate pattern 1; The top of following riveted protruding 8 promptly exceeds the upper surface of lower bolster 2 near an end of the upper surface of lower bolster 2; Simultaneously, the upper surface of following riveted face 7 also can exceed the upper surface of lower bolster 2, helps to make riveted tightr.
For riveted material 9 is riveted together more reliably; As a kind of preferred version; When being in the matched moulds state, following riveted protruding 8 exceeds the material thick t of the distance of lower bolster 2 upper surfaces greater than riveted material 9, and last riveted face 5 is apart from the distance of the lower surface of the cope match-plate pattern 1 thick t of material less than riveted material 9.
As a kind of preferred version, the gap between the edge of the edge of last riveted face 5 and following riveted face 7,60% of the thick t of material that promptly monolateral gap P is a riveted material 9, that is: P=60%*t, and P=(d2-d1)/2.Confirmed that in case expect thick t then monolateral gap P has also just confirmed thereupon, that is to say that to the thick riveted material 9 of difference material, the mould that is adopted is inequality.Among the present invention, patrix drift 3 can take out from cope match-plate pattern 1, and counterdie drift 4 can take out from lower bolster 2, and the thick riveted material 9 of the different material of riveted only needs to change patrix drift 3 and gets final product with counterdie drift 4, has effectively improved the versatility of mould.
The foregoing description does not limit the present invention in any form, and all employings are equal to the technical scheme that mode obtained of replacement or equivalent transformation, all drop in protection scope of the present invention.
Claims (10)
1. exempt from the punching riveting die for one kind; Comprise cope match-plate pattern and lower bolster; It is characterized in that also comprise patrix drift and counterdie drift, above-mentioned patrix drift is fixed in the above-mentioned cope match-plate pattern; Above-mentioned patrix drift bottom is formed with the last riveted face of level, wherein forms the last riveted convexity that bottom under the matched moulds state is no more than above-mentioned cope match-plate pattern lower surface under the mind-set; Above-mentioned counterdie drift is fixed in the above-mentioned lower bolster; The top of above-mentioned counterdie drift is formed with the following riveted face of level; Wherein forming top under the matched moulds state on the mind-set, to exceed the following riveted of above-mentioned lower bolster upper surface protruding; The above-mentioned riveted face of going up is greater than above-mentioned riveted face down, and the above-mentioned protruding horizontal cross-section of riveted of going up is greater than the above-mentioned protruding horizontal cross-section of riveted down.
2. a kind of punching riveting die of exempting from according to claim 1 is characterized in that, the above-mentioned riveted convexity that goes up comprises: the vertical side and the bottom surface of level.
3. a kind of punching riveting die of exempting from according to claim 2 is characterized in that, above-mentioned protruding side of riveted and joint, the bottom surface employing round-corner transition gone up.
4. a kind of punching riveting die of exempting from according to claim 1 is characterized in that, above-mentioned riveted convexity down comprises: the vertical side and the end face of level.
5. a kind of punching riveting die of exempting from according to claim 4 is characterized in that, round-corner transition is adopted in protruding side and the end face joint of above-mentioned riveted down.
6. a kind of punching riveting die of exempting from according to claim 1 is characterized in that, the distance that above-mentioned riveted convexity down exceeds above-mentioned lower bolster upper surface is thick greater than the material of institute's riveted material.
7. a kind of punching riveting die of exempting from according to claim 1 is characterized in that, above-mentioned upward riveted identity distance is thick less than the material of institute's riveted material from the distance of the lower surface of above-mentioned cope match-plate pattern.
8. a kind of punching riveting die of exempting from according to claim 1 is characterized in that, the monolateral gap at the above-mentioned edge of going up the riveted face and above-mentioned time riveted face edge be institute's riveted cellulosic material thick 60%.
9. a kind of punching riveting die of exempting from according to claim 1 is characterized in that, above-mentioned riveted face down exceeds the upper surface of above-mentioned lower bolster.
10. according to each described a kind of punching riveting die of exempting from of claim 1-9, it is characterized in that above-mentioned patrix drift and counterdie drift are rotary structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210109594.0A CN102649144B (en) | 2012-04-16 | 2012-04-16 | Punching-free riveting die |
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CN201210109594.0A CN102649144B (en) | 2012-04-16 | 2012-04-16 | Punching-free riveting die |
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CN102649144A true CN102649144A (en) | 2012-08-29 |
CN102649144B CN102649144B (en) | 2014-12-31 |
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CN201210109594.0A Expired - Fee Related CN102649144B (en) | 2012-04-16 | 2012-04-16 | Punching-free riveting die |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105215186A (en) * | 2015-11-04 | 2016-01-06 | 重庆点源机械配件有限公司 | A kind of silencer upper and lower casing jointing punching mould |
CN105414364A (en) * | 2015-11-27 | 2016-03-23 | 合肥金海康五金机械制造有限公司 | Method for connecting thin metal plate with thick metal plate through punching compound die |
CN106799436A (en) * | 2017-01-25 | 2017-06-06 | 苏州飞宇精密科技股份有限公司 | A kind of technique for riveting suitable for die casting |
CN108421909A (en) * | 2018-06-01 | 2018-08-21 | 浦易(上海)生物技术有限公司 | A kind of squeeze riveter clamp and its riveting method for processing sewing needle |
CN109604460A (en) * | 2018-11-20 | 2019-04-12 | 江苏酉立智能装备有限公司 | A kind of plate riveting equipment and its technique |
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GB2104430A (en) * | 1981-08-24 | 1983-03-09 | Gillette Co | Securing a razor blade to a support |
CN1422711A (en) * | 2001-11-30 | 2003-06-11 | 顺德市顺达电脑厂有限公司 | Holeless extruded-riveted piece and method of making the same |
JP2008303978A (en) * | 2007-06-07 | 2008-12-18 | Univ Of Miyazaki | Impact rivet |
CN201195194Y (en) * | 2008-04-25 | 2009-02-18 | 佛山市顺德区汉达精密电子科技有限公司 | Aporate extrusion pressing riveting mould |
CN201940487U (en) * | 2011-02-11 | 2011-08-24 | 无锡市振华轿车附件有限公司 | Stamping straight-riveting mould |
CN202655457U (en) * | 2012-04-16 | 2013-01-09 | 昆山富均嘉精密模具有限公司 | Punching-free riveting die |
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2012
- 2012-04-16 CN CN201210109594.0A patent/CN102649144B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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GB2104430A (en) * | 1981-08-24 | 1983-03-09 | Gillette Co | Securing a razor blade to a support |
CN1422711A (en) * | 2001-11-30 | 2003-06-11 | 顺德市顺达电脑厂有限公司 | Holeless extruded-riveted piece and method of making the same |
JP2008303978A (en) * | 2007-06-07 | 2008-12-18 | Univ Of Miyazaki | Impact rivet |
CN201195194Y (en) * | 2008-04-25 | 2009-02-18 | 佛山市顺德区汉达精密电子科技有限公司 | Aporate extrusion pressing riveting mould |
CN201940487U (en) * | 2011-02-11 | 2011-08-24 | 无锡市振华轿车附件有限公司 | Stamping straight-riveting mould |
CN202655457U (en) * | 2012-04-16 | 2013-01-09 | 昆山富均嘉精密模具有限公司 | Punching-free riveting die |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105215186A (en) * | 2015-11-04 | 2016-01-06 | 重庆点源机械配件有限公司 | A kind of silencer upper and lower casing jointing punching mould |
CN105414364A (en) * | 2015-11-27 | 2016-03-23 | 合肥金海康五金机械制造有限公司 | Method for connecting thin metal plate with thick metal plate through punching compound die |
CN106799436A (en) * | 2017-01-25 | 2017-06-06 | 苏州飞宇精密科技股份有限公司 | A kind of technique for riveting suitable for die casting |
CN108421909A (en) * | 2018-06-01 | 2018-08-21 | 浦易(上海)生物技术有限公司 | A kind of squeeze riveter clamp and its riveting method for processing sewing needle |
CN108421909B (en) * | 2018-06-01 | 2022-06-24 | 浦易(上海)生物技术股份有限公司 | Pressure riveting clamp for processing suture needle and pressure riveting method thereof |
CN109604460A (en) * | 2018-11-20 | 2019-04-12 | 江苏酉立智能装备有限公司 | A kind of plate riveting equipment and its technique |
CN109604460B (en) * | 2018-11-20 | 2020-08-04 | 江苏酉立智能装备有限公司 | Plate riveting equipment and process thereof |
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Publication number | Publication date |
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CN102649144B (en) | 2014-12-31 |
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