CN102641948A - Intelligent guide rail forming machine and operation method thereof - Google Patents
Intelligent guide rail forming machine and operation method thereof Download PDFInfo
- Publication number
- CN102641948A CN102641948A CN2012101174213A CN201210117421A CN102641948A CN 102641948 A CN102641948 A CN 102641948A CN 2012101174213 A CN2012101174213 A CN 2012101174213A CN 201210117421 A CN201210117421 A CN 201210117421A CN 102641948 A CN102641948 A CN 102641948A
- Authority
- CN
- China
- Prior art keywords
- workpiece
- guide rail
- frame
- intelligent guide
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Punching Or Piercing (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to an intelligent guide rail forming machine and an operation method thereof. The intelligent guide rail forming machine comprises a rack, wherein the rack is provided with a workbench, the workbench is provided with a guide mechanism for transporting workpieces, and a punching mechanism, a countersink mechanism, a compression mechanism and a slitting mechanism capable of simultaneously cutting a workpiece into more than two products are orderly arranged above the guide mechanism; more than two products are symmetrically arranged, or more than two products are asymmetrically arranged; the punching mechanism, the countersink mechanism, the compression mechanism and the slitting mechanism respectively comprise a guide pillar, an upper template, a movable template and a lower template; the upper template, the movable template and the lower template are respectively connected with the guide pillar; and the punching mechanism, the countersink mechanism, the compression mechanism and the slitting mechanism are respectively connected with a main controller of the intelligent guide rail forming machine. The intelligent guide rail forming machine provided by the invention has the characteristics of simple and reasonable structure, flexible operation, low manufacturing cost, high production efficiency, small floor area, and wide scope of application.
Description
Technical field
The present invention relates to a kind of intelligent guide rail make-up machine and method of operating thereof.
Background technology
From present understanding, the groove broacher production industry generally adopts the kerve moulding, is cut to main production form.A kind of band groove broacher is disclosed on 04 27th, 2011 like Chinese patent document number CN 201807788 U; Comprise frame, some carrying roller groups that is used to carry band, be used for the pressure roller group and the tool rest of cramping band; Prick the roller group and be fixed in frame; Pressure roller group and tool rest are individually fixed in frame, and tool rest is arranged on the side of pressure roller group, and tool rest is fixed with the cutting knife that can on band, cut out cell body.For the uncompleted main stamping procedure of product, then arrange the punch press of other different tonnages to accomplish.This practice no matter in the input of equipment, manpower, time, all can cause product cost to strengthen, and makes product on the selling market, bear expensive pressure, and then is striving unexpectedly in the fierce day by day industry, is difficult to embody the price advantage of product self, lacks the power of striving unexpectedly.Present this situation is had no way out to the manufacturer of a lot of employing groove broachers, therefore, seeks to change production technology, enhances productivity, and reduces product cost, also all is the direction that the manufacturer dreams of.
Summary of the invention
The object of the invention aims to provide a kind of simple and reasonable, flexible operation, cost of manufacture is low, safe coefficient is high, production efficiency is high, floor space is little, applied widely intelligent guide rail make-up machine and method of operating thereof, to overcome weak point of the prior art.
A kind of intelligent guide rail make-up machine by this purpose design; Comprise frame; Its architectural feature is that frame is provided with workbench; Workbench is provided with the leading mechanism of conveying workpieces, and leading mechanism top is disposed with punch mechanism, counterbore mechanism, tamping mechanism and workpiece is divided simultaneously the cutting mechanism that is cut to two above products.
Said leading mechanism comprises upper bearing (metal) and the lower bearing that is arranged on the kerve frame and is used for the die mould wheel with the workpiece die mould, and locating shaft rotates through lower bearing and is arranged on the kerve frame, and locating shaft is positioned at the below of workpiece; The die mould wheel is arranged on the kerve frame through what upper bearing (metal) rotated, and the die mould wheel is positioned at the top of workpiece; The material folding frame is arranged on a side of kerve frame; The material folding frame is provided with the scroll wheel that is used for the crimping workpiece, and this scroll wheel is positioned at the top of workpiece, and locating rack is between kerve frame and material folding frame; Locating rack is provided with the locating wheel that is used for the workpiece location, and this locating wheel is positioned at the both sides of workpiece.
Said punch mechanism, counterbore mechanism, tamping mechanism and cutting mechanism comprise guide pillar, cope match-plate pattern, collapsible form, lower bolster respectively, and wherein, cope match-plate pattern, collapsible form and lower bolster join with guide pillar respectively.
Said punch mechanism, counterbore mechanism, tamping mechanism and cutting mechanism are connected with the master controller of intelligent guide rail make-up machine respectively.
A kind of method of operating of intelligent guide rail make-up machine is characterized in that may further comprise the steps:
Step 2 is carried out counterbore to the workpiece after the punching and is made,
Step 3 is carried out die mould to the workpiece through step 2 and is made,
Step 4 is cut the workpiece through step 3, and the workpiece branch is cut to the product more than two;
The stepping in same leading mechanism of step 1 to step 4 is accomplished.
After the present invention adopts above-mentioned technical scheme; Can and cut punching, counterbore, die mould and concentrate in together; When leading mechanism that workpiece gets into intelligent guide rail make-up machine through behind each above-mentioned road production process and as product when leading mechanism gets off, be two above products, thereby both improved production efficiency; Reduce the manufacturing cost of producing, reduced the floor space of intelligent guide rail make-up machine again; Can detect the gait of march of workpiece through position sensor or velocity sensor, thereby can realize punching, counterbore, die mould and the interlock of cutting, the automaticity of improve producing is enhanced productivity on the basis of the quality of production guaranteeing.
The present invention makes it to join together through existing groove broacher and Sheet Metal Forming Technology are carried out reasonable grafting technically, can be used as the continuous stamping line of moulding stepping of existing guide rail.Its advantage is reflected in can accomplish the workload of guide rail product making more than 90%, and in actual production, every guide rail product deadline is: 0.02 second/1, speed of production is greatly improved.To alleviating pressing equipment, human resources, shortening production cycle and reducing product cost and play beyond measure effect.
That the present invention has is simple and reasonable, flexible operation, cost of manufacture is low, production efficiency is high, floor space is little, advantage of wide range of application.
Description of drawings
Fig. 1 is one embodiment of the invention structural representation.
Fig. 2 is through the workpiece sketch map after the punching.
Fig. 3 is through the workpiece sketch map behind the counterbore.
Fig. 4 is through the workpiece sketch map behind the die mould.
Fig. 5 looks sketch map for the master through the workpiece behind the die mould.
Fig. 6 is the perspective view of product.
Fig. 7 is the sketch map of punch mechanism.
Fig. 8 is the sketch map of kerve action.
Among the figure: 1 is frame, and 5 is workpiece, and 7 is master controller, and 10 is punch mechanism, and 11 is counterbore mechanism, and 12 is tamping mechanism; 13 is cutting mechanism, 14 leading mechanisms, and 15 is product, and 21 is locating wheel, and 22 are the die mould wheel, and 23 is lower bearing; 24 is locating shaft, and 25 is upper bearing (metal), and 26 is the kerve frame, and 27 is locating rack, and 28 are the material folding frame; 29 is scroll wheel, and 31 is guide pillar, and 32 is cope match-plate pattern, and 33 is collapsible form, and 34 is lower bolster.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described.
Referring to Fig. 1-Fig. 8; This intelligent guide rail make-up machine; Comprise frame 1; Frame 1 is provided with workbench, and workbench is provided with conveying workpieces 5 leading mechanisms 14, and leading mechanism 14 tops are disposed with punch mechanism 10, counterbore mechanism 11, tamping mechanism 12 and workpiece 5 are divided simultaneously product 15 and the cutting mechanism 13 that is cut to more than two.This product 15 more than two both can be symmetrical set, and also can asymmetricly be provided with.
In the present embodiment; Because being arranged on, punch mechanism 10, counterbore mechanism 11, tamping mechanism 12 and cutting mechanism 13 carry out the stepping interlock on same the machine; Be present unique proprietary technology; Punch mechanism 10, counterbore mechanism 11, tamping mechanism 12 and cutting mechanism 13 were arranged on three to five machinery equipments usually in the past, so operating personnel that need and corresponding operation field are all bigger, and production efficiency is low, cost is high.
During operation, may further comprise the steps:
Step 2 is carried out counterbore to the workpiece after the punching 5 and is made,
Step 3 is carried out die mould to the workpiece 5 through step 2 and is made,
Step 4 is cut the workpiece 5 through step 3, and workpiece was cut to two above products 15 in 5 minutes.
The stepping in same leading mechanism 14 of step 1 to step 4 is accomplished.
In the present embodiment, product 15 left-right symmetric are divided into two.The product that is suitable for can be for deciding slide rail or moving slide rail in the drawer sliding rail.Certainly, through to punch mechanism 10, counterbore mechanism 11, tamping mechanism 12 and cutting mechanism 13 adjustment, also can obtain asymmetric product.
Claims (5)
1. intelligent guide rail make-up machine; Comprise frame (1); It is characterized in that frame (1) is provided with workbench; Workbench is provided with the leading mechanism (14) of conveying workpieces (5), and the top of leading mechanism (14) is disposed with punch mechanism (10), counterbore mechanism (11), tamping mechanism (12) and workpiece (5) is divided simultaneously the cutting mechanism (13) that is cut to two above products (15).
2. intelligent guide rail make-up machine according to claim 1; It is characterized in that said leading mechanism (14) comprises upper bearing (metal) (25) and the lower bearing (23) that is arranged on the kerve frame (26) and is used for the die mould wheel (22) with workpiece (5) die mould; Locating shaft (24) is arranged on the kerve frame (26) through what lower bearing (23) rotated, and locating shaft (24) is positioned at workpiece (5) below; Die mould wheel (22) rotates through upper bearing (metal) (25) and is arranged on the kerve frame (26), and die mould wheel (22) is positioned at workpiece (5) top; Material folding frame (28) is arranged on kerve frame (26) one sides; Material folding frame (28) is provided with the scroll wheel (29) that is used for crimping workpiece (5); This scroll wheel (29) is positioned at workpiece (5) top; Locating rack (27) is positioned between kerve frame (26) and the material folding frame (28), and locating rack (27) is provided with the locating wheel (21) that is used for workpiece (5) location, and this locating wheel (21) is positioned at workpiece (5) both sides.
3. intelligent guide rail make-up machine according to claim 1; It is characterized in that said punch mechanism (10), counterbore mechanism (11), tamping mechanism (12) and cutting mechanism (13) comprise guide pillar (31), cope match-plate pattern (32), collapsible form (33), lower bolster (34) respectively; Wherein, cope match-plate pattern (32), collapsible form (33) and lower bolster (34) join with guide pillar (31) respectively.
4. according to the arbitrary described intelligent guide rail make-up machine of claim 1 to 3, it is characterized in that said punch mechanism (10), counterbore mechanism (11), tamping mechanism (12) and cutting mechanism (13) are connected with the master controller (7) of intelligent guide rail make-up machine respectively.
5. the method for operating of an intelligent guide rail make-up machine as claimed in claim 1 is characterized in that may further comprise the steps:
Step 1 is carried out punching on workpiece (5),
Step 2 is carried out counterbore to the workpiece after the punching (5) and is made,
Step 3 is carried out die mould to the workpiece (5) through step 2 and is made,
Step 4 is cut the workpiece (5) through step 3, workpiece (5) is divided be cut to the product (15) more than two;
Step 1 to step 4 goes up stepping in same leading mechanism (14) and accomplishes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210117421.3A CN102641948B (en) | 2012-04-19 | 2012-04-19 | Intelligent guide rail forming machine and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210117421.3A CN102641948B (en) | 2012-04-19 | 2012-04-19 | Intelligent guide rail forming machine and operation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102641948A true CN102641948A (en) | 2012-08-22 |
| CN102641948B CN102641948B (en) | 2014-04-02 |
Family
ID=46655169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210117421.3A Expired - Fee Related CN102641948B (en) | 2012-04-19 | 2012-04-19 | Intelligent guide rail forming machine and operation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102641948B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000051973A (en) * | 1998-08-03 | 2000-02-22 | Amada Eng Center Co Ltd | Plate working machine |
| CN1398685A (en) * | 2001-07-20 | 2003-02-26 | 后东机械有限公司 | Metal plate forming equipment |
| CN101028685A (en) * | 2007-03-22 | 2007-09-05 | 南京赛彤铁路电气化有限公司 | Stainless-steel band special apparatus for steel-aluminum composite contact rail |
| KR20080110398A (en) * | 2007-06-15 | 2008-12-18 | 이종란 | Angle processing device |
| CN201659196U (en) * | 2010-04-22 | 2010-12-01 | 江苏省南扬机械制造有限公司 | Continuous sheet blanking device |
| CN101934318A (en) * | 2010-09-03 | 2011-01-05 | 江苏省南扬机械制造有限公司 | Roll forming processing method and production line for on-line punching |
| CN102151749A (en) * | 2010-10-27 | 2011-08-17 | 大连三高重工设备有限公司 | Cold-bending antiskid plate production unit |
| CN102335806A (en) * | 2010-07-16 | 2012-02-01 | 欧朋达科技(深圳)有限公司 | Mobile phone shield plate forming method and process equipment |
| CN202639057U (en) * | 2012-04-19 | 2013-01-02 | 广东安帝斯智能家具组件有限公司 | Intelligent forming machine for guide rail |
-
2012
- 2012-04-19 CN CN201210117421.3A patent/CN102641948B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000051973A (en) * | 1998-08-03 | 2000-02-22 | Amada Eng Center Co Ltd | Plate working machine |
| CN1398685A (en) * | 2001-07-20 | 2003-02-26 | 后东机械有限公司 | Metal plate forming equipment |
| CN101028685A (en) * | 2007-03-22 | 2007-09-05 | 南京赛彤铁路电气化有限公司 | Stainless-steel band special apparatus for steel-aluminum composite contact rail |
| KR20080110398A (en) * | 2007-06-15 | 2008-12-18 | 이종란 | Angle processing device |
| CN201659196U (en) * | 2010-04-22 | 2010-12-01 | 江苏省南扬机械制造有限公司 | Continuous sheet blanking device |
| CN102335806A (en) * | 2010-07-16 | 2012-02-01 | 欧朋达科技(深圳)有限公司 | Mobile phone shield plate forming method and process equipment |
| CN101934318A (en) * | 2010-09-03 | 2011-01-05 | 江苏省南扬机械制造有限公司 | Roll forming processing method and production line for on-line punching |
| CN102151749A (en) * | 2010-10-27 | 2011-08-17 | 大连三高重工设备有限公司 | Cold-bending antiskid plate production unit |
| CN202639057U (en) * | 2012-04-19 | 2013-01-02 | 广东安帝斯智能家具组件有限公司 | Intelligent forming machine for guide rail |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102641948B (en) | 2014-04-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104324995B (en) | Automatic rolling machine | |
| US8459076B2 (en) | Method and device for producing closed profiles | |
| CN202290986U (en) | Punching machine for aluminum-coated case for lithium battery | |
| CN205996058U (en) | Punching press pay-off | |
| CN105689547B (en) | Stamping die, streamline, method for the Special-shaped iron core of igniter for automobile | |
| CN102632629A (en) | Miniature table press of ball screw driven by AC servo direct drive motor | |
| CN203061702U (en) | Automatic clamping and flattening die | |
| CN201592530U (en) | Double-punch head punching machine | |
| CN103639289A (en) | Progressive die of upper rails on inner side and outer side of automobile seat and using method thereof | |
| CN202639056U (en) | Intelligent guide rail forming machine | |
| CN203830500U (en) | Multi-connected stamping platform | |
| CN106111775A (en) | Special smoothing press | |
| CN202169309U (en) | Punching and cutting combined mould equipment | |
| CN202592768U (en) | Multi-station plate stamping device of hydraulic machine | |
| CN202114191U (en) | Tooth rolling device of tooth-shaped stud | |
| CN202639057U (en) | Intelligent forming machine for guide rail | |
| CN106427050A (en) | Corrugated carton forming machine with intelligent cutters | |
| CN203766044U (en) | Rubber belt track pre-forming iron tooth pressing machine with adjustable interval | |
| CN102641948B (en) | Intelligent guide rail forming machine and operation method thereof | |
| CN206254549U (en) | A kind of corrugated case forming machine with intelligent tool | |
| CN104588476B (en) | The single-station composite precision die tool of processing vehicle synchronous taper ring gear and method thereof | |
| CN103934382A (en) | Slide rail work bench punching machine | |
| CN204974888U (en) | Hinge page or leaf piece position of axle mould processing machinery | |
| CN206997463U (en) | Gusset fine blanking die | |
| CN102152126A (en) | Profiling and assembling machine for corrugated web plate H-shaped steel and use method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140402 Termination date: 20150419 |
|
| EXPY | Termination of patent right or utility model |