CN102151749A - Cold-bending antiskid plate production unit - Google Patents

Cold-bending antiskid plate production unit Download PDF

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Publication number
CN102151749A
CN102151749A CN2010105317490A CN201010531749A CN102151749A CN 102151749 A CN102151749 A CN 102151749A CN 2010105317490 A CN2010105317490 A CN 2010105317490A CN 201010531749 A CN201010531749 A CN 201010531749A CN 102151749 A CN102151749 A CN 102151749A
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CN
China
Prior art keywords
antiskid plate
plate
production unit
roller
antiskid
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Pending
Application number
CN2010105317490A
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Chinese (zh)
Inventor
高国鸿
马丽
魏立东
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DALIAN SANGAO HEAVY INDUSTRY EQUIPMENT Co Ltd
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DALIAN SANGAO HEAVY INDUSTRY EQUIPMENT Co Ltd
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Priority to CN2010105317490A priority Critical patent/CN102151749A/en
Publication of CN102151749A publication Critical patent/CN102151749A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a cold-bending antiskid plate production unit suitable for the batched and continuous production of galvanized steel plates, belonging to manufacturing equipment of antiskid plates. The cold-bending antiskid plate production unit comprises a punching machine. The cold-bending antiskid plate production unit is characterized by comprising an uncoiler, a stepping feed device, a punching device, a forming machine, a fixed length cutting device and a roller way collection device which are assembled according to a continuous process flow of antiskid plate production; and machined band plates of the uncoiler are sequentially delivered into the punching device, the forming machine for forming antiskid plate blanks, the fixed length cutting device and the roller way collection device through the stepping feed device. The invention has the advantages of replacing the common steel plates with the galvanized steel plates for manufacturing cold-bending antiskid plates; the cold-bending antiskid plate production unit not only has a reasonable design and a compact structure and can realize the mechanical batched production of the antiskid plates and also prevent the products from being rusted and corroded, but also has the advantages of high production efficiency, good product quality, low labor intensity, safety of operation, very convenience for use, and the like.

Description

The production unit of clod wash antiskid plate
Technical field
The invention belongs to the manufacturing equipment of antiskid plate, particularly be applicable to the galvanized steel plain sheet production unit of a kind of clod wash antiskid plate of quantity-produced in batches.
Background technology
At present, the manufacture method of with holes and flange hole antiskid plate normally adopts single-piece production, at first is to carry out blanking, line on individual general steel plate, then after the stamping machine punching, by make the anti-skidding template of clod wash with the bender bending.Its production process is to carry out separately separately.There is following shortcoming and defect part in it:
1, can only singlely process the piercing and flanging bending respectively, production efficiency is low, increases manufacturing facilities and cost of labor.
2, because antiskid plate is to adopt the manufacturing of common iron plate, its common iron plate is thickness of slab but also measure heavily not only, is difficult for moving, and labour intensity is big; Simultaneously, in manufacturing process, easily get rusty and corrode.
Summary of the invention
The present invention is intended to the shortcoming and defect part that exists in above-mentioned technology, the material that will make the clod wash antiskid plate substitutes ordinary steel sheet material with the galvanized steel band; Press the continuous production procedure of antiskid plate and form the clod wash antiskid plate production unit of forming by uncoiler, step feeding device, hole punched device, make-up machine and roller-way gathering-device, it is not only reasonable in design that this clod wash antiskid plate is produced unit, compact conformation, both realized the batch process of antiskid plate mechanization, can prevent that again product from getting rusty and corrode, and have production efficiency height, good product quality, labour intensity is low, and handling safety and a kind of very easily clod wash antiskid plate of use are produced unit.
Summary of the invention
The present invention is intended to the shortcoming and defect part that exists in above-mentioned technology, the material that will make the clod wash antiskid plate substitutes the common iron plate with galvanized steel strip; Press the clod wash antiskid plate production unit that the continuous production procedure installing of antiskid plate is made up of uncoiler, step feeding device, hole punched device, make-up machine, fixed ruler cutting device and roller-way gathering-device, it is not only reasonable in design that this clod wash antiskid plate is produced unit, compact conformation, both realized the batch process of antiskid plate mechanization, can prevent that again product from getting rusty and corrode, and has a production efficiency height, good product quality, labour intensity is low, and handling safety and a kind of very easily clod wash antiskid plate of use are produced unit.
The objective of the invention is to adopt following technical scheme to realize: the production unit of described clod wash antiskid plate, comprise stamping machine, it is characterized in that: press the production unit that antiskid plate is produced continuous processing flow process installing clod wash antiskid plate, the production unit of described clod wash antiskid plate mainly is made up of uncoiler, step feeding device, hole punched device, make-up machine, fixed ruler cutting device and roller-way gathering-device, is supported on processed band plate on this uncoiler and sends into hole punched device through the step feeding device and carry out punching and flange; Processed band plate behind punching and the flange enters the make-up machine of the antiskid plate blank molding of being made up of base, a plurality of standing roller frame, a plurality of horizontal roller frame and guide device by the drive mechanism of make-up machine; Behind the make-up machine of antiskid plate blank molding, install fixed ruler cutting device, roller-way gathering-device in regular turn; Described fixed ruler cutting device is by the scale base, hydraulic cylinder, and knife rest is formed; Described roller-way gathering-device is made up of live-roller, bearing, alignment baffle plate and collection frame.
Described processed band plate is a galvanized steel sheet material.
Described uncoiler is made up of uncoiling base, uncoiling body, transmission case and harmomegathus mechanism, and transmission case is installed on the uncoiling base, and transmission case drives the uncoiling body and rotates, the uncoiling body processed band plate of mechanism supports that contracts that goes up.Described step feeding device is made up of stepping base, actuating drive, clamping device and guider, described actuating drive is installed on the stepping base, processed band plate clamps through clamping device, the guider processed band plate that leads is by the processed band plate of actuating drive stepping.
Described hole punched device is made up of stamping machine and piercing and flanging mould, on the punching base stamping machine is installed, and installs respectively on the stamping machine processed band plate is carried out the piercing and flanging mould that punching and flange are used.
The driving mechanism of described make-up machine is made up of motor and reduction box.
Described fixed ruler cutting device is that hydraulic cylinder and knife rest are installed on the segment base, and the long slide plate finished product of moulding is carried out fixed ruler cutting.
Described roller-way gathering-device is by live-roller, alignment baffle plate, bearing and collection frame are formed, lay several live-rollers by dividing on the roller-way of a plurality of seat supports, the terminal installing alignment of roller-way baffle plate is installed the collection frame that a plurality of collections cut section bar on a side of roller-way.
Principle of the present invention and operation division are as follows:
Earlier processed band plate peace is wrapped on the uncoiler, uncoiler uncoiling part enters the step feeding machine with processed band plate, the step feeding machine is clamped processed band plate and is advanced, processed band plate enters the punching machine punch flange, the processed band plate that hole punch has turned over the limit enters make-up machine, through the horizontal frames and the standing roller frame of make-up machine processed band plate with holes is shaped to section bar.Cut off through fixed ruler cutting device peace certain-length, collect through the roller-way gathering-device again.So cycling is cut off and is collected processed band plate piercing and flanging moulding, thereby realizes the production mechanization of clod wash antiskid plate.The comprehensive above-mentioned technical scheme of taking realizes purpose of the present invention.Compared with prior art, the invention has the beneficial effects as follows: the material that will make the clod wash antiskid plate substitutes ordinary steel sheet material with the galvanized steel band; Press the continuous production procedure of antiskid plate and form the clod wash antiskid plate production unit of forming by uncoiler, step feeding device, hole punched device, make-up machine and roller-way gathering-device, it is not only reasonable in design that this clod wash antiskid plate is produced unit, compact conformation, both realized the batch process of antiskid plate mechanization, can prevent that again product from getting rusty and corrode, and have production efficiency height, good product quality, characteristics such as labour intensity is low, and handling safety and use are very convenient.
Description of drawings
The present invention has two width of cloth accompanying drawings.Wherein:
Accompanying drawing 1 is the main TV structure schematic diagram of specific embodiments of the invention;
Accompanying drawing 2 is Fig. 1 schematic top plan view.
Among the figure: 1, uncoiler, 2, the step feeding device, 3, hole punched device, 4, make-up machine, 5, the fixed ruler cutting device, 6, the roller-way gathering-device, 7, harmomegathus mechanism, 8, transmission case, 9, the uncoiling base, 10, processed band plate, 11, guider, 12, actuating drive, 13, the stepping base, 14, clamping device 15, the punching base, 16, the piercing and flanging mould, 17, stamping machine, 18, guide device, 19, reduction box, 20, the horizontal roller frame, 21, base, 22, standing roller frame, 23, motor, 24, the segment base, 25, knife rest, 26, hydraulic cylinder, 27, bearing, 28, live-roller, 29, collect frame, 30, the alignment baffle plate.
The specific embodiment
Fig. 1, shown in 2 specific embodiments of the invention, it is the production unit that is used for producing the clod wash antiskid plate of 200 type galvanized steel sheet material system antiskid plates, its structure comprises: comprise stamping machine 17, it is characterized in that: press the production unit that antiskid plate is produced continuous processing flow process installing clod wash antiskid plate, the production unit of described clod wash antiskid plate is mainly by uncoiler 1, step feeding device 2, hole punched device 3, make-up machine 4, fixed ruler cutting device 5 and roller-way gathering-device 6 are formed, the processed band plate 10 that is supported on the galvanized steel band on this uncoiler 1 is sent into hole punched device 3 through step feeding device 2 and is carried out punching and flange, and described uncoiler is by uncoiling base 1, the uncoiling body, transmission case 8 and harmomegathus mechanism 7 form; Described hole punched device is made up of stamping machine 17 and piercing and flanging mould 16; The processed band plate 10 of the galvanized steel band behind punching and the flange enters the make-up machine 4 of the antiskid plate blank molding of being made up of base 21, a plurality of standing roller frame 22, a plurality of horizontal roller frame 20 and guide device 18 by the drive mechanism of make-up machine; The driving mechanism of described make-up machine is made up of motor 23 and reduction box 19; Behind the make-up machine 4 of antiskid plate blank molding, install fixed ruler cutting device, roller-way gathering-device in regular turn; Described fixed ruler cutting device is by scale base 24, and hydraulic cylinder 26 and knife rest 25 are formed; Described roller-way gathering-device 6 is made up of live-roller 28, bearing 27, alignment baffle plate 30 and collection frame 29.
The above; it only is the preferable specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; all are familiar with those skilled in the art in technical scope disclosed by the invention, are equal to replace or change according to the design of technical scheme of the present invention and this type thereof all should be encompassed within protection scope of the present invention of the present invention.

Claims (8)

1. the production unit of a clod wash antiskid plate, comprise stamping machine, it is characterized in that: the production unit of pressing antiskid plate continuous production processes flow process installing clod wash antiskid plate, the production unit of described clod wash antiskid plate mainly is made up of uncoiler (1), step feeding device (2), hole punched device (3), make-up machine (4), fixed ruler cutting device (5) and roller-way gathering-device (6), is supported on processed band plate (10) on this uncoiler (1) and sends into hole punched device (3) through step feeding device (2) and carry out punching and flange; Processed band plate (10) behind punching and the flange enters the make-up machine (4) of the antiskid plate blank molding of being made up of base (21), a plurality of standing roller frame (22), a plurality of horizontal roller frame (20) and guide device (18) by the drive mechanism of make-up machine; Behind the make-up machine (4) of antiskid plate blank molding, install fixed ruler cutting device (5), roller-way gathering-device (6) in regular turn; Described fixed ruler cutting device (5) is by scale base (24), hydraulic cylinder (26), and knife rest (25) is formed; Described roller-way gathering-device (6) is made up of live-roller (28), bearing (27), alignment baffle plate (30) and collection frame (29).
2. by the production unit of the described clod wash antiskid plate of claim 1, it is characterized in that: described processed band plate (10) is a galvanized steel sheet material.
3. press the production unit of the described clod wash antiskid plate of claim 1, it is characterized in that: described uncoiler (1) is made up of uncoiling base (9), uncoiling body, transmission case (8) and harmomegathus mechanism (7), transmission case (8) is installed on the uncoiling base (9), transmission case (8) drives the uncoiling body and rotates, and the go up mechanism (7) of contracting of uncoiling body supports processed band plate (10).
4. press the production unit of the described clod wash antiskid plate of claim 1, it is characterized in that: described step feeding device is made up of stepping base (13), actuating drive (12), clamping device (14) and guider (11), described actuating drive (12) is installed on the stepping base (13), processed band plate (10) clamps through clamping device (14), and guider (11) leads processed band plate (10) by the processed band plate of actuating drive (12) stepping (10).
5. press the production unit of the described clod wash antiskid plate of claim 1, it is characterized in that: described hole punched device (3) is made up of stamping machine (17) and piercing and flanging mould (16), at punching base (15) stamping machine (17) go up to be installed, to be installed respectively on the stamping machine (17) processed band plate (10) is carried out the piercing and flanging mould (16) that punching and flange are used.
6. by the production unit of the described clod wash antiskid plate of claim 1, it is characterized in that: the driving mechanism of described make-up machine is made up of motor (23) and reduction box (19).
7. by the production unit of the described clod wash antiskid plate of claim 1, it is characterized in that: described fixed ruler cutting device (5) is that hydraulic cylinder (26) and knife rest (25) are installed on the segment base (24), and the long slide plate finished product of moulding is carried out fixed ruler cutting.
8. press the production unit of the described clod wash antiskid plate of claim 1, it is characterized in that: described roller-way gathering-device (6) is by live-roller (28), alignment baffle plate (30), bearing (27) and collection frame (29) are formed, lay several live-rollers (28) by dividing on the roller-way of a plurality of bearings (27) support, the terminal installing alignment of roller-way baffle plate (30) is installed the collection frame (29) that a plurality of collections cut plate on a side of roller-way.
CN2010105317490A 2010-10-27 2010-10-27 Cold-bending antiskid plate production unit Pending CN102151749A (en)

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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102641948A (en) * 2012-04-19 2012-08-22 广东安帝斯智能家具组件有限公司 Intelligent guide rail forming machine and operation method thereof
CN102922289A (en) * 2012-11-09 2013-02-13 宁波通诚电气有限公司 Automatic production line for side plate of high-strength bus duct groove cover plate
CN102941473A (en) * 2012-11-09 2013-02-27 宁波通诚电气有限公司 Automatic production line of aluminium alloy bus duct covering plate
CN102989868A (en) * 2012-11-12 2013-03-27 上海昊明机械有限公司 Method for achieving process of on-line punching cold-roll-forming cutting production line
CN103084439A (en) * 2013-01-25 2013-05-08 大连三高集团有限公司 Edge-on roll rack of guide pillar type pipe welder
CN103861939A (en) * 2014-03-12 2014-06-18 上海斐菱机电设备制造有限公司 Elevator door frame profile punching and roll bending production line
CN106955932A (en) * 2017-05-19 2017-07-18 江苏森蓝智能***有限公司 A kind of full automatic aluminium section bar deep processing equipment
CN109664114A (en) * 2019-01-29 2019-04-23 佛山市南海区辰丰机械有限公司 Auto_mosaicking copper sheathing workbench and technique

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CN1273150A (en) * 2000-05-26 2000-11-15 朱玉琥 Method and apparatus for cold-bending C-shaped telescopic combined curtain bar
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CN2619913Y (en) * 2003-03-28 2004-06-09 涟源钢铁集团有限公司 Device for collecting and stacking section
CN101028685A (en) * 2007-03-22 2007-09-05 南京赛彤铁路电气化有限公司 Stainless-steel band special apparatus for steel-aluminum composite contact rail
US20090224021A1 (en) * 2008-03-05 2009-09-10 Garry Jensen Apparatus and method for processing coiled sheet-like material
CN201455649U (en) * 2009-05-22 2010-05-12 无锡市和迅亿阳自动化工程有限公司 Cold bending section unit
CN201969776U (en) * 2010-10-27 2011-09-14 大连三高重工设备有限公司 Production unit of cold bending antiskid plate

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5909908A (en) * 1996-10-16 1999-06-08 Honda Giken Kogyo Kabushiki Kaisha Combined processing apparatus
CN1273150A (en) * 2000-05-26 2000-11-15 朱玉琥 Method and apparatus for cold-bending C-shaped telescopic combined curtain bar
US20040064929A1 (en) * 2002-10-08 2004-04-08 Yokabitus Robert P. Shelf formation system and method
CN2619913Y (en) * 2003-03-28 2004-06-09 涟源钢铁集团有限公司 Device for collecting and stacking section
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102641948A (en) * 2012-04-19 2012-08-22 广东安帝斯智能家具组件有限公司 Intelligent guide rail forming machine and operation method thereof
CN102641948B (en) * 2012-04-19 2014-04-02 广东安帝斯智能家具组件有限公司 Intelligent guide rail forming machine and operation method thereof
CN102922289A (en) * 2012-11-09 2013-02-13 宁波通诚电气有限公司 Automatic production line for side plate of high-strength bus duct groove cover plate
CN102941473A (en) * 2012-11-09 2013-02-27 宁波通诚电气有限公司 Automatic production line of aluminium alloy bus duct covering plate
CN102989868A (en) * 2012-11-12 2013-03-27 上海昊明机械有限公司 Method for achieving process of on-line punching cold-roll-forming cutting production line
CN102989868B (en) * 2012-11-12 2015-05-06 上海昊明机械有限公司 Method for achieving process of on-line punching cold-roll-forming cutting production line
CN103084439A (en) * 2013-01-25 2013-05-08 大连三高集团有限公司 Edge-on roll rack of guide pillar type pipe welder
CN103084439B (en) * 2013-01-25 2014-10-15 大连三高集团有限公司 Edge-on roll rack of guide pillar type pipe welder
CN103861939A (en) * 2014-03-12 2014-06-18 上海斐菱机电设备制造有限公司 Elevator door frame profile punching and roll bending production line
CN106955932A (en) * 2017-05-19 2017-07-18 江苏森蓝智能***有限公司 A kind of full automatic aluminium section bar deep processing equipment
CN109664114A (en) * 2019-01-29 2019-04-23 佛山市南海区辰丰机械有限公司 Auto_mosaicking copper sheathing workbench and technique

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Application publication date: 20110817