CN102632753A - Hot knife of waxen image engraving machine - Google Patents
Hot knife of waxen image engraving machine Download PDFInfo
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- CN102632753A CN102632753A CN2011100348001A CN201110034800A CN102632753A CN 102632753 A CN102632753 A CN 102632753A CN 2011100348001 A CN2011100348001 A CN 2011100348001A CN 201110034800 A CN201110034800 A CN 201110034800A CN 102632753 A CN102632753 A CN 102632753A
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- engraving machine
- hot
- hot cutter
- waxen
- waxen imagen
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Abstract
The invention relates to a hot knife of a waxen image engraving machine. An electric heating core and a temperature sensor are mounted in the knife, the knife is connected with an air exhausting system, and the temperature of a knife head is precisely controlled through a computer, so that the hot knife can process a three-dimensional waxen human image by using a melting method.
Description
1 technical field
This patent relates to a kind of hot work tools, and concrete is exactly a kind of dedicated tool of waxen imagen engraving machine.This cutter comes the fusion workpiece by heating, is used for automatically processing three-dimensional wax portrait.
2 background technologies
Current, personage photography or scanning, scanning technique and the instrument that obtains the profile three-dimensional coordinate be comparative maturity.But, but there is not suitable lathe with this data processing statue.Though gang tools such as existing machining center can have 5 frees degree, the cutter tiltable is not a cantilever mechanism, can't add the special-shaped object of one type in workman's ear, nostril.Can not clamping less than the milling cutter of diameter 3mm, it is obviously fine and smooth inadequately to process small objects such as small-sized portrait.And because the processing object of this type of lathe mainly is hard metal, very high to rigidity of lathe own and cutting force requirement, complex structure, cost is high, causes time cost very high, does not have commercial viability in the statue field.In addition, though the three-dimensional carving machine on the market comes cost lower compared with machining center, its graver is still the milling cutter of rotation at a high speed, and the pitching of can not tilting can't be processed and datum level off plumb hole, groove etc., can't process portrait.
According to the online enquiries of national patent information centre, find to have only two effective patents to relate to the engraving of wax portrait or model.One is " 200420069997.8 Heat carving machine ", but its essence is a hand-held temperature adjustment low tension flatiron, can only manual operations.Another is " 200920091876.6 1 kinds of three-dimensional portrait engraving machines ", and in fact it be still traditional rotary cutting, and have only Three Degree Of Freedom, can only process the embossment of single face, can not process the statue of full solid.
The patent that I declare the same period " motion of waxen imagen engraving machine " has been described the driving mechanism that the hot cutter of a kind of usefulness is carved the full-automatic special purpose machine tool of waxen imagen, and this patent will further detail the structure of the hot cutter of this lathe.
3 summary of the invention
3.1 the technical problem that solves
The purpose of this patent provides the special-purpose hot cutter of a kind of waxen imagen engraving machine, and it is constant temperature fixed point molten wax base sustainably.Hot cutter will guarantee that also the slop wax that excises can not arbitrarily fall, and stains finished wax base surface.
3.2 technical scheme
This patent will use following technology path to realize.
At first, an electrical heating core is arranged in the hot cutter, its size of current receives the control of waxen imagen engraving machine special purpose workstation; Hot cutter leading portion is elongated, makes engraving enough fine and smooth; The whole hollow of hot cutter is passed so that air-flow can wrap the slop wax of fusion; In order accurately to record hot cutter cutter hub temperature, the blade middle part is embedded with temperature sensor.
Secondly, hot cutter blade rear portion is connected to the slop wax jar, and it lets flow separation collect slop wax; The top of slop wax jar is connected to the mouth of bleeding, and is connected to airtight hose on the mouth again and leads to air exhauster; The upper back of slop wax jar also has transparent windows, so that in time know the situation that slop wax is piled up in the jar: under in the slop wax jar electric heating piece is arranged, so that let the slop wax second melting in case of necessity; The foot of slop wax jar is let out the wax hole, but liquid slop wax in its emptying slop wax jar; Design can make the slop wax tank volume less like this, guarantees that whole hot knife assembly is small and exquisite flexibly.
At last, above-mentioned parts are connected with the manipulator of waxen imagen engraving machine like this: adorn a tool rest on the anterior pitching spin motor shaft of manipulator, a big hole is opened in its front, in negative thread is arranged so that with clamping nut stationary heat cutter; The reverse side of tool rest has an annular groove, so that tightly insert the mouth of slop wax jar.
3.3 beneficial effect
Owing to adopt above-mentioned design, therefore bring a series of benefits:
Hot jet blade is heated to the dropping point temperature a little more than wax to processing stand, has only the skim wax that contacts with cutter head to be fused into liquid state, is inhaled in the cutter immediately, so the processing cutting resistance is very small.
Because hot cutter is without rotary cutting, thus structure and simply, gently little, point of a knife can be made complicated motion and go deep into small space.
Hot jet blade is cylindrical, and all machinables of any direction, engraving can improve carving efficiency greatly.
Because hot cutter can suck the slop wax jar with the wax of fusing, therefore can on the waxen imagen of carving, not cause sagging.
4 description of drawings
Accompanying drawing is the various views of a specific embodiment of this patent.Fig. 1 is the whole three-view diagram of hot cutter, the limit, bottom right be front view, the left side be right view, top right-hand side be upward view.Fig. 2 is the cutaway view of hot cutter.Understand for the ease of contrast, the sequence number unification of component serial number and patent among the figure " motion of waxen imagen engraving machine " accompanying drawing is compiled, and promptly same parts are used same sequence number.Among the figure
18. hot jet blade 19.U shape support 20. hot cuttves horizontally rotate drive motors 21. cantilevers 26. mouth 27. slop wax jars 30. hot cutter pitching rotary drive motor 31. hot cutter blade 33. tool rests 34. clamping nuts 35. screw threads 36. heating cores 37. temperature sensors 38. electric heating pieces 39. sealing caps 40. of bleeding and let out wax hole 41. transparency windows.
Among the figure, electrical connecting wires, the airtight hose that connects slop wax jar and air exhauster does not draw.
5 specific embodiment
Below in conjunction with accompanying drawing and embodiment this patent is described further.
5.1 structure
Adorning hot cutter on the cantilever of waxen imagen engraving machine (21) termination and horizontally rotating drive motors (20), adorning U-shaped support (19) on this motor (20) axle, the axle of motor (20) overlaps with the symmetry axis of U-shaped support (19).U-shaped support (19) one sides are being adorned hot cutter pitching rotary drive motor (30), and the axle of this motor (30) is gone up vertical fixing and metal knife rest (33).Constitute the doublejointed manipulator with top.
A big hole is opened in the front of tool rest, in negative thread is arranged so that the stationary heat cutter; The reverse side of tool rest has an annular groove, so that peg graft with the slop wax jar.
Hot cutter blade (31) and hot jet blade (18) are processed with heat conduction good copper or copper alloy, and inner embedding is with tubular heating core (36), and it is similar with the heating core of external-heat electric iron, are used for to hot cutter heating, and its size of current is controlled by waxen imagen engraving machine special purpose workstation.The root of hot cutter blade (31) has a circle flange, and having externally threaded clamping nut (34) can be fixed on hot cutter blade (31) in the front shrinkage pool of knife rest (33) according to this.Hot cutter blade (31) is gone back embedding one temperature sensor (37) in the middle part, is used for feeding back the blade temperature.
The reverse side of tool rest is connected to the slop wax jar, and this jar is processed with heat conduction good metal such as copper or aluminium, and the top mouth (26) of bleeding is with the airtight hose (not shown) on the mouth, lead to the air exhauster (not shown).Slop wax jar (27) inner bottom part is equipped with electric heating piece (38), and it can flow away slop wax in the jar (42) heat fused from letting out wax hole (40) where necessary.Letting out wax hole (40) uses sealing cap (39) to block at ordinary times.A hole is opened in the back upper place of slop wax jar (27), studs with one and observes the glass transparency window (41) that slop wax accumulation situation is used.
Hot jet blade (18), hot cutter blade (31), heating core (36), tool rest (35), slop wax jar (27) all are hollow, before and after a hole connects.
5.2 work
The course of work of this patent is described below.
The industrial paraffin of the different trades mark, its dropping point are also different, and normally certain temperature in 50 ℃～70 ℃ scopes is made as T.Establishing the interior temperature sensor reading of cutter again is T
1In the debug phase of making, on the air inlet of hot jet blade (18) end, put a debugging and use temperature sensor, establishing its reading is T
2Simulate the state of bleeding then, heating core (36) passes to the hot cutter blade of current flow heats (31).Constantly change the electric current I of heating core (36), thermometric can calibrate a series of I-T simultaneously
1-T
2Respective value.The special purpose workstation of these nominal data input wax-pattern engraving machines, suitably programming just can add that a correction value Δ T is as T to the dropping point T of the processed wax base trade mark when working later on
2, under special-purpose software control, hot cutter blade (31) just can constant temperature at T
1Thereby, guarantee that hot jet blade (18) end constant temperature is at T
2, the melted paraffin wax of this trade mark of contact cutter head is flowed.
During life's work, air exhauster starts, and air sucks from hot jet blade (18), through heating core (36), tool rest (35), slop wax jar (27), the mouth of bleeding (26), the through air exhauster of airtight hose.
The paraffin that every during this time hot jet blade (18) end touches is all flowed by rapid fusing, and the hot cutter of negative pressure inspiration (30) that is caused by air exhauster under the gravity effect and flow separation, is fallen in the slop wax jar (27).Long-pending to a certain degree the time when the slop wax (42) in the slop wax jar (27), pull out sealing cap (39), pass to electric current to electric heating piece (38), slop wax (42) fusing flows into other bigger removable container and removes through letting out wax hole (40).
Claims (6)
1. the hot cutter of a waxen imagen engraving machine, it is characterized in that: hot cutter blade (31) is contained in the front of the tool rest (33) of waxen imagen engraving machine, and heating core (36) is equipped with in inside.
2. the hot cutter of a kind of waxen imagen engraving machine according to claim 1 is characterized in that: hot cutter blade (31) middle part is embedded with temperature sensor (37).
3. the hot cutter of a kind of waxen imagen engraving machine according to claim 1 is characterized in that: the reverse side of tool rest (33) is equipped with supporting slop wax jar (27), and this jar top mouth (26) of bleeding is with the air exhauster that airtight hose connects the waxen imagen engraving machine on the mouth.
4. the hot cutter of a kind of waxen imagen engraving machine according to claim 1; It is characterized in that: hot jet blade (18), hot cutter blade (31), heating core (36), tool rest (33) all are hollow, and they and slop wax jar (27), the mouth of bleeding (26) and airtight hose, air exhauster are formed an extract system.
5. the hot cutter of a kind of waxen imagen engraving machine according to claim 1 is characterized in that: slop wax jar (27) top has transparent windows (41), and the bottom has lets out wax hole (40), is with sealing cap (39) outside the hole, and electric heating piece (38) is housed under the inner bottom.
6. the hot cutter of a kind of waxen imagen engraving machine according to claim 1; It is characterized in that: according to the feedback signal of temperature sensor (37); Under the software control of waxen imagen engraving machine special purpose workstation, the temperature of hot jet blade (18) can be constant on predefined certain temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100348001A CN102632753A (en) | 2011-02-09 | 2011-02-09 | Hot knife of waxen image engraving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100348001A CN102632753A (en) | 2011-02-09 | 2011-02-09 | Hot knife of waxen image engraving machine |
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| CN102632753A true CN102632753A (en) | 2012-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011100348001A Pending CN102632753A (en) | 2011-02-09 | 2011-02-09 | Hot knife of waxen image engraving machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589879A (en) * | 2015-02-05 | 2015-05-06 | 陈跃明 | Heat knife carving technology and temperature control carving knife |
| CN104669328A (en) * | 2013-11-26 | 2015-06-03 | 大连隆星新材料有限公司 | Cutter for paraffin cutting device |
| CN104669323A (en) * | 2013-11-26 | 2015-06-03 | 大连隆星新材料有限公司 | Paraffin cutting tool |
| CN105700584A (en) * | 2014-11-26 | 2016-06-22 | 中国科学院沈阳自动化研究所 | Temperature control circuit and temperature control method for hot knife mechanism |
Citations (6)
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|---|---|---|---|---|
| CN2193239Y (en) * | 1994-03-14 | 1995-03-29 | 赵斌 | Multifunction electrothermal cutter for frozen food |
| CN2331479Y (en) * | 1998-08-01 | 1999-08-04 | 陈正泉 | High-precision constant-temp. dustless carving machine |
| CN2460333Y (en) * | 2000-10-20 | 2001-11-21 | 杨惠玲 | Improved carving knife head of automatic carving machine |
| KR100463756B1 (en) * | 2001-12-21 | 2004-12-29 | 이미지스테이션(주) | Automatic engraving method and System for a three dimensional appearance |
| CN2728794Y (en) * | 2004-07-26 | 2005-09-28 | 王世秀 | Heat carving machine |
| CN2901289Y (en) * | 2006-04-26 | 2007-05-16 | 杨跃平 | Electric heating wax block trimming knife |
-
2011
- 2011-02-09 CN CN2011100348001A patent/CN102632753A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2193239Y (en) * | 1994-03-14 | 1995-03-29 | 赵斌 | Multifunction electrothermal cutter for frozen food |
| CN2331479Y (en) * | 1998-08-01 | 1999-08-04 | 陈正泉 | High-precision constant-temp. dustless carving machine |
| CN2460333Y (en) * | 2000-10-20 | 2001-11-21 | 杨惠玲 | Improved carving knife head of automatic carving machine |
| KR100463756B1 (en) * | 2001-12-21 | 2004-12-29 | 이미지스테이션(주) | Automatic engraving method and System for a three dimensional appearance |
| CN2728794Y (en) * | 2004-07-26 | 2005-09-28 | 王世秀 | Heat carving machine |
| CN2901289Y (en) * | 2006-04-26 | 2007-05-16 | 杨跃平 | Electric heating wax block trimming knife |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104669328A (en) * | 2013-11-26 | 2015-06-03 | 大连隆星新材料有限公司 | Cutter for paraffin cutting device |
| CN104669323A (en) * | 2013-11-26 | 2015-06-03 | 大连隆星新材料有限公司 | Paraffin cutting tool |
| CN105700584A (en) * | 2014-11-26 | 2016-06-22 | 中国科学院沈阳自动化研究所 | Temperature control circuit and temperature control method for hot knife mechanism |
| CN105700584B (en) * | 2014-11-26 | 2017-11-21 | 中国科学院沈阳自动化研究所 | A kind of temperature control circuit and its method for hot cutter mechanism |
| CN104589879A (en) * | 2015-02-05 | 2015-05-06 | 陈跃明 | Heat knife carving technology and temperature control carving knife |
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Application publication date: 20120815 |