CN102616518B - Remote control shuttle vehicle for high-density automatic warehouse - Google Patents

Remote control shuttle vehicle for high-density automatic warehouse Download PDF

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Publication number
CN102616518B
CN102616518B CN201210088447XA CN201210088447A CN102616518B CN 102616518 B CN102616518 B CN 102616518B CN 201210088447X A CN201210088447X A CN 201210088447XA CN 201210088447 A CN201210088447 A CN 201210088447A CN 102616518 B CN102616518 B CN 102616518B
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lifting
gear
shuttle
remote control
high density
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CN102616518A (en
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缪慰时
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Shanghai Ming Da International Freight Forwarding Co., Ltd.
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缪慰时
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Abstract

The invention relates to a remote control shuttle vehicle used in a high-density automatic warehouse. The remote control shuttle vehicle is arranged on an alley below a cargo space of a shuttle type shelf, comprises an upper vehicle body and a lower vehicle body, and is characterized in that: the upper vehicle body and the lower vehicle body are connected by four lifting racks; the lifting racks do vertical lifting movement through a lifting mechanism arranged in the lower vehicle body, so that the upper vehicle body is pushed to integrally lift; traveling mechanisms for driving the shuttle vehicle to advance are arranged on the two sides in the lower vehicle body; the lifting mechanism is arranged inside the traveling mechanisms; and a power supply and a control system are arranged inside the lifting mechanism. Through the adopted gear type lifting device, the system arrangement is safer and more concise, and the working reliability of the shuttle vehicle can be effectively improved; through the adopted traveling mechanisms, the working noise can be reduced, and the linearity for traveling is guaranteed; and a servo motor driving system is adopted, so that the accuracy of the shuttle vehicle for reaching an instruction location is guaranteed.

Description

Remote control shuttle for the high density automated warehouse
Technical field
The present invention relates to a kind of shuttle of the remote control for the high density automated warehouse, belong to the logistics equipment technical field.
Background technology
In recent years automatic Material Handling System household electrical appliances, tobacco, medicine, food, daily necessities, five metals, etc. the application in industry increasingly extensive.The transporting pattern overwhelming majority of Automatic Warehouse has wherein adopted " sailing formula lane stacker system into ".According to the statistics of 2010, the current recoverable amount of national Automatic Warehouse was about 1000, and newly-built large-sized automated warehouse is 90 then, more than 95%, was Put-in Shelf, i.e. AS/RS(warehousing system) solution.As shown in Figure 1, be characterized in, in the centre of both sides High Level Rack, the piler passage is set, the lane stacker 35 of rail mounted because the passage with directions X is walked at a high speed, the pallet fork bidirectional access goods action of the lifting action of Y-direction and Z direction forms and sails the formula access system into.But these recent decades, putative efficient access system had the trend replaced by " the shuttle type access system " of development abroad recent years.
In automatic Material Handling System, the super-high density of pallet cargo is deposited, the maximum utilization of implementation space, and its technology reaches its maturity.Household electrical appliances, tobacco, medicine, food, daily necessities, five metals, etc. in industry, every layer of tunnel can be placed in the warehouse of same class pallet, adopt highdensity " shuttle type access system ", take to replace the Put-in Shelf that lane stacker is load transfer device, can greatly improve the space availability ratio in warehouse.The characteristics of " shuttle type access system " are that super-dense is deposited.Shelf are not with and are sailed passage into, but arrange below every layer of goods yard, are highly " tunnel " and the current track of 200 millimeter; Therefore, its shelf form is also referred to as " tunnel type shelf ", " or double-deck dark formula shelf "." shuttle " with high speed walking and lifting apparatus just runs in the guide in " tunnel " of every layer of goods yard lower floor.Sail passage into owing to having cancelled, so the closeness of shelf increases substantially.This system is adapted to deposit with layer goods yard the warehouse of same class pallet.Can realize the first-in first-out of goods or first enter afterwards by the link with fork truck or roller-way conveying.The total length of this shelf can reach 100 meters, and every layer arranges the dozens of goods yard.
Key equipment in " shuttle type access system " is shuttle.Shuttle can shuttle back and forth back and forth at a high speed in the passage below pallet, and by its lifting apparatus and recognition system, pallet and material is transported to another specified sites from a specified sites.In fact this system need to not arrange a shuttle in every layer of tunnel, but, when operationies on incoming and outgoing inventory need to be done in certain one deck goods yard, by the fork truck outside storehouse, shuttle is placed on the track of this layer.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of shuttle of the remote control for the high density automated warehouse is provided, make the safer succinct functional reliability that also can effectively improve shuttle of system layout.
According to technical scheme provided by the invention, the described shuttle of the remote control for the high density automated warehouse is arranged on the tunnel of the below, goods yard of shuttle rack, the remote control shuttle comprises upper body and lower body, feature is: between described upper body and lower body, by four lifting tooth bars, connected, the lifting tooth bar is done the oscilaltion campaign by lifting mechanism, thereby promotes the whole lifting of upper body; Install and drive the traveling gear that shuttle is advanced in the both sides of described lower body inside, lifting mechanism is arranged on the inboard of traveling gear, in installed inside power supply and the control system of lifting mechanism.
Described lifting mechanism comprises symmetrically arranged two groups of lifting parts, and the structure of two groups of lifting parts is identical; Described lifting parts comprise the first motor gear, mesh with the first reducing gear, the second reducing gear respectively the both sides of described the first motor gear, the first reducing gear and the engagement of the first lifting gear, the first lifting gear meshes with lifting tooth bar on one side, the second reducing gear and transmission gear engagement, transmission gear and the engagement of the second lifting gear, the lifting tooth bar engagement of the second lifting gear and another side;
Described traveling gear comprises four wheels that stretch out in the lower body both sides with cantilever position, and two wheels of front end are arranged on respectively on two transmission output shafts, and two transmission output shafts are connected by universal-joint, and two of rear ends wheel is arranged on respectively on two driven shafts; The 3rd reducing gear is installed on described transmission output shaft, the 3rd reducing gear and the engagement of the second motor gear, the second motor gear is arranged on the clutch end of speed-down servo motor; Synchronous sprocket wheel is installed respectively on described transmission output shaft and driven shaft, and the synchronization chain on synchronous sprocket wheel links together by winding for transmission output shaft and driven shaft.
Described the first motor gear is arranged on the power take-off shaft that subtracts translator, and the first reducing gear, the second reducing gear, transmission gear, the first lifting gear and the second lifting gear are arranged on respectively on pivot shaft; The pivot shaft of the first lifting gear of two groups of lifting parts is connected by universal coupling.
As a further improvement on the present invention, on described synchronization chain, stretching device is installed.
Described stretching device comprises tension wheel, and tension wheel is arranged on backstand by needle bearing, thrust baring, backstand by the tensioning bolt tensioning after, by bolt of rear end plate, be fixed on lower body.
As a further improvement on the present invention, at the sidepiece at the forward and backward two ends of described lower body, side guide wheel is installed respectively.
Described side guide wheel comprises that guide wheel is arranged on little axle by needle bearing with the guide wheel of polyurethane wheel skin, and little axle is fixed between top chock and step, and top chock and step directly are welded on lower body.
As a further improvement on the present invention, described lifting tooth bar is arranged in guiding parts, and guiding parts is led to the lifting tooth bar.
Described guiding parts is the nylon orienting lug that is provided with guide groove.
Remote control shuttle of the present invention and shuttle rack coordinate, and have cancelled the formula of sailing into passage and lane stacker in conventional automated warehouse, thereby form the high density automated warehouse; The gear type lifting apparatus that the present invention adopts, make the safer succinct functional reliability that also can effectively improve shuttle of system layout; The traveling gear that the present invention adopts can reduce work noise, guarantees the rectilinearity of walking; The present invention adopts servo motor driving system, has guaranteed that shuttle arrives the particularity of the location of instruction.
The accompanying drawing explanation
The facade arrangement plan that Fig. 1 is Put-in Shelf of the prior art.
The arrangement plan that Fig. 2 is shuttle of the present invention and high density automated warehouse.
Fig. 3 is front view of the present invention.
The birds-eye view that Fig. 4 is Fig. 3.
The A-A cutaway view that Fig. 5 is Fig. 3.
The B-B cutaway view that Fig. 6 is Fig. 4.
The structural representation that Fig. 7 is lifting mechanism of the present invention.
The birds-eye view that Fig. 8 is Fig. 7.
The structural representation that Fig. 9 is traveling gear of the present invention.
The birds-eye view that Figure 10 is Fig. 9.
The front view that Figure 11 is side guide wheel of the present invention.
The cutaway view that Figure 12 is side guide wheel of the present invention.
The front view that Figure 13 is stretching device of the present invention.
The cutaway view that Figure 14 is stretching device of the present invention.
The specific embodiment
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Fig. 2 ~ Figure 14: the remote control shuttle for the high density automated warehouse comprises upper body 1, lower body 2, lifting tooth bar 3, lifting mechanism 4, traveling gear 5, reducing motor 6, the first motor gear 7, the first reducing gear 8-1, the second reducing gear 8-2, transmission gear 9, the first lifting gear 10-1, the second lifting gear 10-2, nylon orienting lug 11, universal coupling 12, speed-down servo motor 13, the second motor gear 14, the 3rd reducing gear 15, transmission output shaft 16, synchronous sprocket wheel 17, wheel 18, universal-joint 19, synchronization chain 20, driven shaft 21, side guide wheel 22, stretching device 23, guide wheel 24, needle bearing 25, little axle 26, top chock 27-1, step 27-2, pad 28, tension wheel 29, needle bearing 30, thrust baring 31, backstand 32, tensioning bolt 33, bolt of rear end plate 34 etc.
As shown in Figure 2, remote control shuttle of the present invention is arranged on the tunnel of goods yard below of shuttle rack, can in tunnel, shuttle back and forth back and forth, and pallet and material are transported to another specified sites from a specified sites; As shown in Figure 3, Figure 4, described remote control shuttle comprises upper body 1 and lower body 2, between upper body 1 and lower body 2, by four lifting tooth bars 3, connected, lifting tooth bar 3 can be made the short range up-and-down movement of 50 millimeters by the lifting mechanism 4 be arranged in lower body 2, thereby promote the whole lifting of upper body 1, the pallet of appointment on shelf and container are lifted away to shelf, move to the location of instruction;
As shown in Figure 5, Figure 6, in the both sides of described lower body 2 inside, traveling gear 5 is installed, at the installed inside lifting mechanism 4 of traveling gear 5, in installed inside power supply and the control system of lifting mechanism 4;
As Fig. 7, shown in Fig. 8, described lifting mechanism 4 comprises symmetrically arranged two groups of lifting parts, described lifting parts comprise the first motor gear 7 and the reducing motor 6 of power are provided to the first motor gear 7, the both sides of described the first motor gear 7 respectively with the first reducing gear 8-1, the second reducing gear 8-2 engagement, promote the first reducing gear 8-1 and the revolution of the second reducing gear 8-2 low speed, the first reducing gear 8-1 and the first lifting gear 10-1 engagement, the first lifting gear 10-1 and lifting tooth bar on one side 3 engagements, drive lifting tooth bar 3 on one side to do dipping and heaving, the second reducing gear 8-2 and transmission gear 9 engagements, transmission gear 9 and the second lifting gear 10-2 engagement, lifting tooth bar 3 engagements of the second lifting gear 10-2 and another side, drive the lifting tooth bar 3 of another side to do dipping and heaving, the effect of described transmission gear 9 is the second lifting gear 10-2 commutations that make another side, makes the lifting tooth bar 3 on both sides can do equidirectional motion, as shown in Figure 8, described the first motor gear 7 is arranged on the power take-off shaft that subtracts translator 6, and the first reducing gear 8-1, the second reducing gear 8-2, transmission gear 9, the first lifting gear 10-1 and the second lifting gear 10-2 are arranged on respectively on pivot shaft, the structure of described two groups of lifting parts is identical, and the pivot shaft of the first lifting gear 10-1 of two groups of lifting parts is connected by universal coupling 12, thereby two groups of lifting parts are linked together, and makes two groups of lifting parts can carry out synchronization action, as shown in Figure 8, described lifting tooth bar 3 is arranged in guiding parts 11, guiding parts 11 can be carried out guiding to lifting tooth bar 3, all the time be subject to the constraint of guiding parts 11 in the action overall process of lifting tooth bar 3, thereby guarantee the correct engagement of the first lifting gear 10-1 and lifting tooth bar 3, described guiding parts 11 can adopt the nylon orienting lug 11 that is provided with guide groove, or other can carry out to lifting tooth bar 3 device of directional tagging,
As shown in Figure 9, Figure 10, described traveling gear 5 comprises four wheels 18 that stretch out in lower body 2 both sides with cantilever position, two wheels 18 of front end are arranged on respectively on two transmission output shafts 16, two transmission output shafts 16 are connected by universal-joint 19, and two of rear ends wheel 18 is arranged on respectively on two driven shafts 21; The 3rd reducing gear 15, the three reducing gear 15 and the second motor gear 14 engagements are installed on described transmission output shaft 16, and the second motor gear 14 is arranged on the clutch end of speed-down servo motor 13, thereby to transmission output shaft 16 outputting powers; For preventing causing wheel hanging because of the track flatness error, cause the walking location mistake of shuttle, on described transmission output shaft 16 and driven shaft 21, synchronous sprocket wheel 17 is installed respectively, the synchronization chain on synchronous sprocket wheel 17 20 links together by winding for transmission output shaft 16 and driven shaft 21, makes to be installed on two groups of wheels 18 on driven shaft 21 and also obtains the walking propulsive effort simultaneously; As shown in figure 10, on described synchronization chain 17, near transmission output shaft 16, driven shaft 21 places, stretching device 23 is installed respectively, for guaranteeing the normal degree of tension of synchronization chain 17, is prevented from jumping chain;
As shown in Figure 13, Figure 14, described stretching device 23 comprises tension wheel 29, and tension wheel 29 is arranged on backstand 32 by needle bearing 30, thrust baring 31, backstand 32 by tensioning bolt 33 tensionings after, with four bolt of rear end plates 34, be fixed on lower body 2;
As shown in figure 10, at the sidepiece at the forward and backward two ends of lower body 2, side guide wheel 22 is installed respectively, side guide wheel 22 can guarantee that shuttle correctly walks on track; As shown in Figure 11, Figure 12, described side guide wheel 22 comprises the guide wheel 24 with polyurethane wheel skin, guide wheel 24 is arranged on little axle 26 by needle bearing 25, little axle 26 is fixed between top chock 27-1 and step 27-2, and top chock 27-1 and step 27-2 directly are welded on lower body 2; Upper and lower at described guide wheel 24 arranges needle roller thrust bearing and pad 8, with adjusting play.
Remote control shuttle of the present invention and shuttle rack coordinate, and have cancelled the formula of sailing into passage and lane stacker in conventional automated warehouse, thereby form the high density automated warehouse.
Remote control shuttle gear type lifting apparatus of the present invention, can effectively improve the functional reliability of shuttle.In the present invention, shuttle is decomposed into upper and lower two parts.Upper body is the framing member of weight tray goods, and it can make the lifting action of 50 millimeters by the lifting mechanism and the guiding mechanism that are arranged in lower body above lower body.At the two ends of lower body, respectively arrange a set of by motor-driven, with the lifting gear of speed reduction gearing.Totally four lifting gears four end points of lower body that are placed in, and connect by universal coupling, to guarantee the good synchronization of lifting action.The lifting tooth bar is set on the relevant position of upper body, and the engagement of lifting gear.By the synchronization action of two cover lifting parts, the physical efficiency that makes to get on the bus is made the pulsation-free up-and-down movement with pallet cargo.
The arranged outside traveling gear of lifting mechanism in the shuttle lower body.On the track of four wheel walkings below high density warehouse tray rack by driven by servomotor.Wheel outsourcing polyurethane wheel skin is to reduce work noise.The side of running wheel arranges track adjusting wheel, to guarantee the rectilinearity of walking.The communication system of servo motor driving system and shuttle, recognition system, recognize the location position fixing system and coordinate, guaranteed that shuttle arrives the particularity of the location of instruction.
The present invention adopts contactlessly powered design plan, adopts the DC servo drive technology in the present invention, and does not re-use sliding conduction power supply.The present invention uses three groups of lithium dynamical batteries or four groups of maintenance-free lead-acid batteries whole work is provided and controls and use electric power altogether, has realized contactlessly powered.

Claims (8)

1. the shuttle of the remote control for the high density automated warehouse, described remote control shuttle is arranged on the tunnel of goods yard below of shuttle rack, the remote control shuttle comprises upper body (1) and lower body (2), it is characterized in that: between described upper body (1) and lower body (2), by four lifting tooth bars (3), connected, lifting tooth bar (3) is done the oscilaltion campaign by lifting mechanism (4), thereby promotes the whole lifting of upper body (1); At described lower body (2), inner both sides are installed and are driven the traveling gear (5) that shuttle is advanced, and lifting mechanism (4) is arranged on the inboard of traveling gear (5), in installed inside power supply and the control system of lifting mechanism (4);
Described lifting mechanism (4) comprises symmetrically arranged two groups of lifting parts, and the structure of two groups of lifting parts is identical; Described lifting parts comprise the first motor gear (7), mesh with the first reducing gear (8-1), the second reducing gear (8-2) respectively the both sides of described the first motor gear (7), the first reducing gear (8-1) and the first lifting gear (10-1) engagement, the first lifting gear (10-1) meshes with lifting tooth bar (3) on one side, the second reducing gear (8-2) and transmission gear (9) engagement, transmission gear (9) meshes with the lifting tooth bar (3) of another side with the second lifting gear (10-2) engagement, the second lifting gear (10-2);
Described traveling gear (5) comprises four wheels (18) that stretch out in lower body (2) both sides with cantilever position, two wheels of front end (18) are arranged on respectively on two transmission output shafts (16), two transmission output shafts (16) are connected by universal-joint (19), and two wheels in rear end (18) are arranged on respectively on two driven shafts (21); The 3rd reducing gear (15) is installed on described transmission output shaft (16), the 3rd reducing gear (15) and the second motor gear (14) engagement, the second motor gear (14) is arranged on the clutch end of speed-down servo motor (13); On described transmission output shaft (16) and driven shaft (21), synchronous sprocket wheel (17) is installed respectively, the synchronization chain (20) on synchronous sprocket wheel (17) links together by winding for transmission output shaft (16) and driven shaft (21).
2. the shuttle of the remote control for the high density automated warehouse as claimed in claim 1, is characterized in that: at the upper stretching device (23) of installing of described synchronization chain (20).
3. the shuttle of the remote control for the high density automated warehouse as claimed in claim 2, it is characterized in that: described stretching device (23) comprises tension wheel (29), tension wheel (29) is arranged on backstand (32) by needle bearing (30), thrust baring (31), backstand (32) by tensioning bolt (33) tensioning after, by bolt of rear end plate (34), be fixed on lower body (2).
4. the shuttle of the remote control for the high density automated warehouse as claimed in claim 1 is characterized in that: the sidepiece at the forward and backward two ends of described lower body (2) is installed respectively side guide wheel (22).
5. the shuttle of the remote control for the high density automated warehouse as claimed in claim 4, it is characterized in that: described side guide wheel (22) comprises the guide wheel (24) with polyurethane wheel skin, guide wheel (24) is arranged on little axle (26) by needle bearing (25), little axle (26) is fixed between top chock (27-1) and step (27-2), and top chock (27-1) and step (27-2) directly are welded on lower body (2).
6. the shuttle of the remote control for the high density automated warehouse as claimed in claim 1, it is characterized in that: described lifting tooth bar (3) is arranged in guiding parts (11), and guiding parts (11) is led to lifting tooth bar (3).
7. the shuttle of the remote control for the high density automated warehouse as claimed in claim 6 is characterized in that: described guiding parts (11) is for being provided with the nylon orienting lug (11) of guide groove.
8. the shuttle of the remote control for the high density automated warehouse as claimed in claim 1, it is characterized in that: described the first motor gear (7) is arranged on the power take-off shaft of reducing motor (6), and the first reducing gear (8-1), the second reducing gear (8-2), transmission gear (9), the first lifting gear (10-1) and the second lifting gear (10-2) are arranged on respectively on pivot shaft; The pivot shaft of the first lifting gear (10-1) of two groups of lifting parts is connected by universal coupling (12).
CN201210088447XA 2012-03-29 2012-03-29 Remote control shuttle vehicle for high-density automatic warehouse Active CN102616518B (en)

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CN110027831A (en) * 2019-05-16 2019-07-19 山东大学 One kind driving into formula jacking support and moves trackless shuttle and its application
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